Patent Application
20140230379
The present invention relates to a reclosable opening device for packages of pourable food products and a method of opening a package of pourable food product.
As is known, many pourable food products, such as fruit juice, UHT (ultra-high-temperature treated) milk, wine, tomato sauce, etc., are sold in packages made of sterilized packaging material.
A typical example of this type of package is the parallelepiped-shaped package for liquid or pourable food products known as Tetra Brik Aseptic (registered trademark), which is made by folding and sealing laminated strip packaging material. The packaging material has a multilayer structure comprising a layer of base material, e.g. paper, covered on both sides with layers of heat-seal plastic material, e.g. polyethylene. In the case of aseptic packages for long-storage products, such as UHT milk, the packaging material comprises a layer of oxygen-barrier material, e.g. aluminium foil, which is superimposed on a layer of heat-seal plastic material, and is in turn covered with another layer of heat-seal plastic material forming the inner face of the package eventually contacting the food product.
Packages of this sort are normally produced on fully automatic packaging machines, on which a continuous tube is formed from the web-fed packaging material; the web of packaging material is sterilized on the packaging machine, e.g. by applying a chemical sterilizing agent, such as a hydrogen peroxide solution, which, once sterilization is completed, is removed from the surfaces of the packaging material, e.g. evaporated by heating; and the web of packaging material so sterilized is maintained in a closed, sterile environment, and is folded and sealed longitudinally to form a vertical tube.
The tube is filled with the sterilized or sterile-processed food product, and is sealed and subsequently cut along equally spaced cross sections to form pillow packs, which are then folded mechanically to form respective finished, e.g. substantially parallelepiped-shaped, packages.
Alternatively, the packaging material may be cut into blanks, which are formed into packages on forming spindles, and the packages are filled with the food product and sealed. One example of this type of package is the so-called “gable-top” package known by the trade name Tetra Rex (registered trademark).
To open the above packages, various solutions have been proposed, a first one of which, described in U.S. Pat. No. 4,655,387 and U.S. Pat. No. 4,410,128, comprises forming, at the corner of a flap on the package, a preferential tear line defined by a succession of perforations extending through the outer layers of the packaging material down to the layer of barrier material. And the package is opened by lifting up the flap and cutting or tearing along the perforations. Once opened, packages of this sort, obviously, cannot be closed again, and must be handled with care, until all the food product is consumed, to prevent spillage of the product from the package.
To eliminate this drawback, the above packages have been fitted with reclosable opening devices, which substantially comprise a frame defining a through opening and applied to a hole or a pierceable or removable portion of a wall of the package; and a cap hinged to the frame. The cap is normally molded integrally with the frame, and is initially sealed to it, along a peripheral edge surrounding the opening, by a thin, breakable annular connecting portion. Once unsealed, the cap is movable between a closed position cooperating in fluidtight manner with the frame, and an open position.
Alternatively, threaded caps, separate from and initially screwed to the frame, are also used. In which case, the cap is normally molded integrally with a tamperproof ring connected coaxially to the cap by breakable radial connecting elements. More specifically, the cap is pressed onto the frame to click the tamperproof ring past the thread portion of the frame closest to the package; and, when the package is unsealed, the breakable connecting elements break off to detach the cap from the tamperproof ring, which remains where it is.
One problem of the opening devices described is that the cap must be removable from the frame or tamperproof ring with practically no effort when unsealing the package. For which purpose, the opening devices are made of easy-break plastic material, normally polyethylene.
Polyethylene, however, has the drawback of being a poor oxygen barrier. So, when the hole is formed through the full thickness of the packaging material, an additional cover element or “patch”, defined by a small sheet of heat-seal plastic material, must be applied over the hole on the side of the packaging material eventually forming the inside of the package; and the opposite side of the packaging material must be fitted with an oxygen-barrier element, e.g. a pull tab, which is heat sealed to the patch and comprises a layer of aluminium.
Fitting the package with a barrier element and patch, however, means additional work on the packaging material before it is sterilized and folded and sealed into a vertical tube, thus increasing the time and cost of producing the package.
Moreover, after unsealing the cap, the user also has to remove the barrier element for access to the contents of the package.
Alternatively, the hole may only be formed through the base layer of the packaging material, and is covered completely when the layers of heat-seal plastic material and barrier material are applied to the base layer.
In this case too, however, when unsealing the package, the user has to perform two successive operations: unseal the cap and either pierce or remove the material covering the hole in the base layer for access to the contents of the package.
Reclosable opening devices have therefore been proposed, designed to open the package in one operation, even when access to the contents of the package calls for piercing the packaging material.
In the solution described, for example, in international Patent Application WO 95/05996, opening devices of this sort substantially comprise a frame having a cylindrical collar defining a pour opening and fitted about a pierceable portion of the package; a removable cap screwed to the outside of the frame collar to close the pour opening; and a substantially tubular cylindrical cutter screwed inside the frame collar, and which cooperates with the pierceable portion of the package to detach it partly, i.e. with the exception of a small-angle flap, from the relative wall.
The cutter is activated by the cap by means of one-way ratchet-type transmission means, which are active when removing the cap from the collar. In the specific case described in the above international patent application, the cutter acts on the pierceable portion by means of an end edge parallel to the pierceable portion and having a number of teeth, all triangular and of the same height.
In actual use, the cutter moves spirally, with respect to the frame, from a raised rest position, in which the end teeth face the pierceable portion, into successive lowered cutting positions, in which the end teeth interact simultaneously with the pierceable portion.
One drawback of opening devices of the above type is that the teeth tend to “chew” the pierceable portion material, thus resulting in a jagged, frayed cut edge, the flaps of which tend to project through the pour opening and, at times, divert flow of the food product as it is poured out. Moreover, the cut-off part of the pierceable portion remains hanging inside the package, and, in use, tends to at least partly clog the flow section of the pour opening, thus seriously interfering with outflow of the product from the package.
To improve detachment of the pierceable portion from the rest of the packaging material, it has been proposed to make the cutter of more rigid material (e.g. polypropylene) than the frame and cap (normally made of polyethylene). This may result, however, in making the end teeth of the cutter overly fragile, thus resulting in potential breakage during transport and/or when unsealing the package, and dispersion of the teeth inside the food product.
To improve the efficiency of the cutter, various solutions have been proposed, the most significant would appear to be those described in Patent EP-B-1513732 and Patent Application US 2005/0242113.
More specifically, in the first of the above solutions, the cutter is guided, as it penetrates the wall of the package, so that its travel comprises a first purely vertical translation portion, and a second purely horizontal rotation portion.
In the second solution, the travel of the cutter, when unsealing the package, comprises a first spiraling portion, and a second purely horizontal rotation portion.
Though improving cutting quality of the pierceable portion from the rest of the packaging material, the above solutions are still not altogether satisfactory in achieving a clean cut with no frayed flaps projecting through the pour opening, and in solving the problem of the cut-off part of the pierceable portion interfering with pour-out of the product from the package.
Finally, it should be pointed out that the above limitations are particularly noticeable when the pierceable portion of the package is made of particularly tough material, e.g. a barrier material covered with a polymer catalyzed with an organometal or metallocene. In which case, the pierceable portion tends to “stretch” rather than tear under the action of the cutter, thus leaving threads on the cutter that may be passed on to the food product.
It is an object of the present invention to provide a reclosable opening device designed to more effectively cut the pierceable portion as compared with known opening devices, and which, at the same time, provides a valid solution to the problem of the cut-off part interfering with pour-out of the product.
According to the present invention, there is provided a reclosable opening device for a sealed package of a pourable food product, said opening device having an axis, and comprising:
and being characterized in that said piercing path of the cutter, as said cap is unscrewed off said frame, comprises a first portion of pure translation along said axis, followed by a second portion having both an axial component of motion and a rotary component of motion about said axis.
By virtue of the movement of the cutter, the pierceable portion of the package can be cut leaving no residual threads, even when using an internal layer of high-stretch heat-seal plastic material.
Moreover, the combined translation-rotation movement following the purely axial translation movement ensures the cut-off part of the material is folded clear of the food product pour-out flow section. More specifically, the cut-off part of the material is enclosed between the frame and the cutter, thus in no way interfering with pour-out flow of the food product.
Another point in connection with known opening devices—both three-part, i.e. comprising a frame, cap, and cutter, and two-part, i.e. without the cutter—is the limitation in the diameter of the pour opening defined by the frame.
As is known, the top wall of packages made from a tube of packaging material has sealing bands, which reduce the space available on the top wall to apply the opening device. More specifically, the top wall is crossed along the centreline by a folded flat transverse sealing band coplanar with the top wall, and by an end portion of a flat longitudinal sealing band perpendicular to the transverse sealing band. More specifically, the longitudinal sealing band extends across a portion of the top wall of the package and, from there, downwards along a lateral wall and the bottom wall of the package.
Similarly, packages formed on forming spindles also have a top wall crossed along the centreline by a folded flat transverse sealing band coplanar with the top wall.
In both cases, opening devices cannot be applied to the sealing bands of the packages, both on account of the problems posed by sealing the opening devices on uneven surfaces, and the need to ensure effective sealing of the packages.
As a result, opening devices are normally always applied to the small flat areas adjacent to the sealing bands on the top wall of the packages, which obviously poses a limit to the maximum size of the opening device.
This is particularly important in view of the increasing number of physically different food products now packaged as described above, i.e. in packages made of paper packaging material. More specifically, some food products, particularly semiliquid products or products containing fibres or particles, necessarily require larger opening devices to ensure smooth pour-out of the product with no clogging.
It is therefore another object of the invention to provide a reclosable opening device having a larger pour opening than known opening devices, and which, at the same time can be applied in the limited space available on pourable food product packages, without interfering with the sealing bands.
According to the present invention, there is provided a reclosable opening device for a sealed package of a pourable food product, said opening device comprising a frame fitted about a hole or a pierceable portion of said package and defining a through pour opening; and a removable cap fitted to said frame to close said pour opening;
and being characterized in that said frame comprises a first and a second portion at an angle to each other and fixed to respective walls, also at an angle to each other, of said package, so as to extend across an edge between said walls.
By virtue of the above configuration, it is possible to maximize the diameter of the pour opening and so greatly improve pour-out flow of the food product from the package.
It should be pointed out that the configuration described of the opening device frame applies, not only to three-part opening devices, such as the one referred to in the following description, but also to two-part opening devices, i.e. having no cutter, and which can therefore be applied about pierceable or removable portions of the package, as well as about through holes through the full thickness of the packaging material.
Other points in connection with known opening devices—both three-part, i.e. comprising a frame, cap, and cutter, and two-part, i.e. without the cutter—are maximizing the ease with which the product can be drunk directly from the package, and minimizing the effort required of the user to unseal the package.
It is therefore another object of the present invention to provide a reclosable opening device designed to solve at least one of the points referred to in the preceding paragraph.
According to the present invention, there is provided a reclosable opening device for a sealed package of a pourable food product, said opening device comprising:
and being characterized in that said collar comprises, along its outer cylindrical surface, at least one perfectly smooth portion extending between two distinct generating lines of the outer cylindrical surface, and which defines a comfortable support for the user's mouth in the event the food product is consumed directly from the package.
In one possible variation, said thread of said collar extends along said outer cylindrical surface, and is interrupted by said smooth portion.
This solution therefore provides for improved comfort, when drinking directly from the package, by simply forming a smooth lip-supporting area on the externally threaded collar of the frame.
In another variation, the whole outer cylindrical surface of said collar is smooth, and said thread of said collar is formed on an opposite inner cylindrical surface defining said pour opening.
Moreover, the cap comprises a circular end wall; and two substantially cylindrical lateral walls projecting coaxially from said end wall and defining, between them, an annular gap loosely housing said collar of said frame; the radially inner lateral wall of said cap having, along its surface facing said gap, said thread engaging the thread of said frame.
This configuration of the cap and frame of the opening device according to the invention has the following advantages:
According to another aspect, a method comprises rotating a cap that threadably engages a frame in a direction which unscrews the cap off the frame, wherein the cap and the frame form part of a reclosable opening device, and the frame is fitted about a pierceable portion of a sealed package of a pourable food product and defines a through pour opening. The pour opening is closed by the cap while the cap threadably engages the frame, and the reclosable opening device also comprises: a tubular cutter engaging the pouring opening, one axial end of the tubular cutter including a cutting edge that is cooperable with the pierceable portion to unseal the package; projections on the cap and the cutter that are configured and arranged to engage one another when the cap is unscrewed off the frame to move the cutter towards the pierceable portion when the cap is unscrewed off the frame; a catch provided on one of the frame and the cutter, and a groove provided on the other of the frame and the cutter, the catch being positioned in the groove to connect the cutter to the frame. The rotation of the cap in the direction which unscrews the cap off the frame causes the cutter to move along a predetermined piercing path comprising a first portion of pure translation along the axis followed by a second portion having both an axial component of motion and a rotary component of motion about the axis so that the cutting edge penetrates the pierceable portion in response to the rotation of the cap in the direction which unscrews the cap off the frame.
In accordance with another aspect, a method comprises: rotating a cap in an opening direction about an axis, with the cap being part of a reclosable opening device that is fitted on a sealed package of a pourable food product, the sealed package of pourable food product including a pierceable portion, and the reclosable opening device also comprising a tubular cutter possessing one axial end at which is located a cutting edge. The rotation of the cap in the opening direction causes the tubular cutter to move along a predetermined piercing path comprising a first portion of pure translation along the axis during which the cutting edge pierces the pierceable portion followed by a second portion having both an axial component of motion and a rotary component of motion so that the cutting edge further pierces and cuts the pierceable portion.
A preferred, non-limiting embodiment of the present invention will be described by way of example with reference to the accompanying drawings, in which:
Number 1 in
Opening device 3 is applied to top portion 2 of package 1 by conventional fastening systems, such as adhesives, or by microflame, direct-current-induction, ultrasound, laser, or other heat-sealing techniques.
The packaging material has a multilayer structure comprising a layer of base material, e.g. paper, covered on both sides with layers of heat-seal plastic material, e.g. polyethylene. In the case of aseptic packages for long-storage products, such as UHT milk, the packaging material also comprises a layer of oxygen-barrier material, e.g. aluminium foil, which is superimposed on a layer of heat-seal plastic material, and is in turn covered with one or more layers of heat-seal plastic material. The inner layer of heat-seal plastic material contacting the product, in use, may, for example, be made of strong, in particular, high-stretch, metallocene-catalyzed, low-linear-density (LLD) polyethylene.
In the non-limiting example shown in the attached drawings, package 1 is of the type described in Patent EP-A-1338521.
More specifically, package 1 comprises a quadrilateral (in the example shown, rectangular or square) top wall 5; a quadrilateral (in this case, rectangular or square) bottom wall 6; four lateral walls 7 extending between top wall 5 and bottom wall 6; and four corner walls 8, each located between a respective pair of adjacent lateral walls 7 and also extending between top wall 5 and bottom wall 6.
Each lateral wall 7 comprises a rectangular intermediate portion 7a; and opposite, respectively top and bottom, isosceles-trapezium-shaped end portions 7b, 7c, the minor bases of which are equal and defined by opposite horizontal sides of intermediate portion 7a, and the major bases of which coincide with the corresponding sides of top wall 5 and bottom wall 6 respectively.
Each corner wall 8 comprises a rectangular intermediate portion 8a; and opposite, respectively top and bottom, triangular end portions 8b, 8c, the bases of which are equal and defined by opposite horizontal sides of intermediate portion 8a, and the apexes of which coincide with the corners of top wall 5 and bottom wall 6 respectively. In other words, in the
On the side facing inwards of package 1, each end portion 7b, 7c, 8b, 8c forms an angle of over 90° but less than 180° with the adjacent top wall 5 or bottom wall 6.
In use, opening device 3 covers a pierceable portion 4 of package 1; which pierceable portion 4 is detachable at least partly from the rest of the packaging material to permit pour-out of the product from package 1.
With reference to the attached drawings, opening device 3 has an axis A, and comprises a frame 10 fitted to package 1, about pierceable portion 4, and having a circular opening 11, of axis A, through which the food product is poured; a removable screw cap 12 fitted coaxially to frame 10 to close opening 11; and a tubular cutter 15, of axis A, which engages opening 11 in axially and angularly movable manner, in use, and interacts with pierceable portion 4 of package 1 to partly detach the pierceable portion from the rest of the packaging material to open package 1.
Opening device 3 also comprises first connecting means 13 connecting cap 12 to cutter 15, and which, in use, as cap 12 is unscrewed off frame 10, push cutter 15 towards pierceable portion 4; and second connecting means 14 connecting frame 10 to cutter 15, and which, in use, feed cutter 15 along a predetermined piercing path P through pierceable portion 4 in response to unscrewing of cap 12.
Frame 10 advantageously crosses an edge 16 between two adjacent walls of package 1—in the example shown, between top wall 5 and top end portion 7b of one of lateral walls 7—and comprises a first and second portion 17, 18 at a predetermined angle to each other and fixed to said walls 5 and 7 respectively.
More specifically, frame 10 comprises an annular base flange 19 defining portions 17 and 18 fastening the frame to respective walls 5, 7; and a tubular, cylindrical collar 20, of axis A, which projects from a radially inner edge of flange 19, on the opposite side to that fixed to walls 5, 7, defines opening 11, and is designed to receive cap 12.
As shown in the attached drawings, the angle formed by portions 17 and 18 of flange 19, on the side facing walls 5, 7, is an angle of 90° or more and less than 180°.
Collar 20 (
In a preferred embodiment, collar 20 comprises, at the opposite end to flange 19, an outward-projecting annular end edge 25 (
Cap 12 comprises a circular end wall 26; and two substantially cylindrical lateral walls 27, 28 projecting coaxially from end wall 26 and defining, between them, an annular gap 29 loosely housing collar 20 of frame 10 when opening device 3 is closed.
More specifically, lateral wall 27 extends from the peripheral lateral edge of end wall 26, whereas lateral wall 28 is located radially inwards of wall 27 with reference to axis A.
Thread 24 of cap 12 is formed along a surface 30 (
Cutter 15 is initially fitted completely inside collar 20 of frame 10 (
At one axial end, cutter 15 (
Cutting edge 31 comprises a number of substantially triangular teeth 33 separated by one or more areas 34 of a given angular dimension, withdrawn axially with respect to teeth 33, and having no cutting function.
With reference to
Piercing path P, defined by cam profile 35 and travelled by cutter 15 as cap 12 is unscrewed off frame 10 when unsealing package 1, advantageously comprises a first portion P1 (
More specifically, portion P2 of piercing path P of cutter 15 is spiral. Cam profile 35 is defined by a groove formed on outer lateral surface 36 of cutter 15, and comprises a straight portion 40, parallel to axis A, for each catch 37; and a helical portion 41 extending about axis A and into which portions 40 extend.
Catches 37 of frame 10 are projections projecting from inner surface 22 of collar 20.
As shown in
With particular reference to
In other words, actuating members 42 and corresponding cam followers 44 together define a one-way actuating device, by which cap 12 is connected rotationally to cutter 15 in the unscrewing direction of cap 12 (anticlockwise in the drawings), but disconnected in the opposite direction.
Actuating members 42 and cam followers 44 are defined by contoured projections projecting from surface 43 of cap 12 and outer lateral surface 36 of cutter 15 respectively.
Each actuating member 42 (
The hypotenuse of right-triangle portion 46 of each actuating member 42 defines the thrust side of portion 46 acting on relative cam follower 44.
The edge, indicated 49, of each actuating member 42 on the hypotenuse side is perpendicular to lateral wall 28 of cap 12, while the edge, indicated 50, of actuating member 42 on the opposite side is bevelled, so that cam followers 44 can only be actuated in one rotation direction of cap 12, i.e. that in which edge 49 of each actuating member 42 contacts relative cam follower 44.
As shown, in particular in
As shown, particularly in
Operation of opening device 3 will now be described as of the sealed configuration of package 1 shown in
When rotated in the opening direction (anticlockwise in the drawings), cap 12 exerts control over cutter 15, by virtue of actuating members 42 engaging cam followers 44 (
Over the first part of the unscrewing of cap 12 off frame 10, edge 49 of each actuating member 42 cooperates, along portion 51, with the sloping side 57 of corresponding cam follower 44; and, at the same time, each catch 37 of frame 10 engages a respective straight portion 40 of cam profile 35 of cutter 15 (
As a result of the above interactions, the first part of the unscrewing of cap 12 off frame 10 produces axial thrust on cutter 15, so that cutting edge 31 pierces pierceable portion 4.
That is, over the first part of the unscrewing of cap 12, cutter 15 is moved along axial portion P1 of piercing path P.
Over the second part of the unscrewing of cap 12 off frame 10 (
As a result of the above interactions, the second part of the unscrewing of cap 12 off frame 10 rotates cutter 15 along helical portion P2 of piercing path P defined by portion 41 of cam profile 35.
As it moves along the helical portion, cutter 15 completes the cutting of pierceable portion 4 to form a total cut of less than 360° and conveniently of 270°, so that pierceable portion 4 is not detached completely from the adjacent portions of packaging material. At the same time, the movement of cutter 15 folds the cut-off portion outwards of cutter 15 and therefore clear of opening 11 of frame 10, so the cut-off portion does not interfere with pour-out of the food product from package 1.
As cap 12 is unscrewed further, actuating members 42 and cam followers 44 disengage axially, thus arresting cutter 15 in the lowered opening position, in which it projects axially from frame 10 and inwards of package 1, but is still connected to collar 20 by catches 37 engaging portion 41 of cam profile 35.
Cap 12 is then unscrewed completely to open package 1, which can be reclosed by simply screwing cap 12 back onto collar 20.
Once package 1 is opened, cutter 15 can no longer be moved from the lowered opening position, on account of actuating members 42 being unable to reach an axial position engaging cam followers 44 of cutter 15; and, in the lowered opening position, cutter 15 holds back the cut-off part of pierceable portion 4 to prevent it clogging opening 11 through which the food product is poured.
Tests show that moving cutter 15 along a path comprising a first axial portion and a second helical portion provides for cutting pierceable portion 4 of package 1 without leaving any threads, even when using an internal layer of high-stretch heat-seal plastic material, and for correctly folding pierceable portion 4 outwards of cutter 15.
In
More specifically, in opening device 3′, the threads 23′, 24′ (
More specifically, cylindrical outer surface 21′ of collar 20 comprises a completely smooth portion 21a′ extending between two distinct generating lines of surface 21′ and forming a preferential supporting surface for the user's mouth when consuming the food product directly from package 1, so thread 23′ of collar 20, which also extends along outer surface 21′, is interrupted by smooth portion 21a′.
Cap 12, on the other hand, has no lateral wall 28, and is therefore a conventional inverted-cup-shaped type.
Clearly, changes may be made to opening devices 3, 3′ as described and illustrated herein without, however, departing from the scope defined in the accompanying Claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 07120020.8 | Nov 2007 | EP | regional |
This application is a divisional of U.S. application Ser. No. 12/741,315 filed on May 4, 2010, which is a U.S. national stage application based on International Application No. PCT/EP2008/065011 and which claims priority to European Application No. 07120020.8, the entire content of all three of which is incorporated herein by reference.
| Number | Date | Country | |
|---|---|---|---|
| Parent | 12741315 | May 2010 | US |
| Child | 14264665 | US |
