The present invention relates to a method of operating a dual circuit gas burner. It further relates to a control unit for adjusting a gas flow to a dual circuit gas burner, to a dual circuit gas burner and to a gas stove.
In gas cooking appliances, it is common to use dual circuit gas burners including an inner and an outer burner ring. Such dual circuit gas burners generally possess a greater maximum burner power than gas burners with a single burner ring. Further, dual circuit gas burners can have an especially large spread between minimum burner power and maximum burner power.
US 2013/0056663 A1 shows an example of a dual circuit gas burner and of a corresponding gas valve unit, which allows first opening a gas outlet to the inner burner and subsequently opening a gas outlet to the outer burner while the flames of the inner burner are burning at their maximum size.
In dual circuit gas burners, there are cases in which the inner burner ring takes away the secondary air of the outer burner ring, leading to bad combustion and to flame disappearance at the outer burner ring.
It is one object of the present invention to provide an improved dual circuit gas burner.
According to a first aspect, a method of operating a dual circuit gas burner including an inner and an outer burner ring surrounding the inner burner ring is provided. The method includes: opening a gas flow to the outer burner ring while maintaining a gas flow to the inner burner ring closed during a predetermined period of time.
Opening a gas flow to the outer burner ring while maintaining a gas flow to the inner burner ring closed allows increasing the quantity of secondary air provided to the outer burner ring. This ensures that the outer burner receives enough secondary air for combustion and in particular prevents that the flame at the outer burner ring extinguishes. In detail, it can be prevented that the inner burner ring affects the flow of secondary air to the outer burner ring. Thereby, a balanced secondary aeration can be achieved at the outer burner ring. A combustion reliability of the outer burner ring can be improved. A safety of the dual circuit gas burner is increased because it can be ensured that the flame does not extinguish while gas is flowing.
As used herein, the gas (in particular, the gas provided in the gas flow) provided to the inner and/or outer burner ring comprises a fuel gas. In particular, the gas (in particular, the gas provided in the gas flow) can be a mixture of a fuel gas, such as acetylene, natural gas or propane, with an oxidizer, such as ambient air, supplied oxygen or the like. Such a gas mixture can be referred to as a combustible gas mixture. Preferably, the gas (in particular, the gas provided in the gas flow) is not solely made of ambient air.
As used herein, primary air is the air which is to be mixed with the gas for providing a combustible gas mixture before the combustion. In particular, such a mixing may be carried out below a plate, in particular top sheet, of a gas stove on which the dual circuit gas burner is arranged. The primary air and the gas may be mixed in a Venturi tube. As used herein, secondary air is the air which is provided during combustion for maintaining the combustion. A deficiency of secondary air may lead to a lapse of the flames.
The dual circuit gas burner is also referred to as “the gas burner” in the following. The dual circuit gas burner can be a double crown burner. The dual circuit gas burner can be construed as a gas burner configured to provide at least circularly arranged outer flames (with the outer burner ring) and circularly arranged inner flames (with the inner burner ring). Circularly arranged outer and inner burner rings can be construed as a double crown. The outer and inner burner rings can be circular, rectangular, hexagonal, octagonal, elliptical, kidney shaped and the like when looking from above. Preferably, the outer and inner burner rings are arranged concentrically. In particular, gas outlet openings of the outer burner ring and gas outlet openings of the inner burner ring are arranged concentrically. The term “outer” can also be referred to as a “external” and the term “inner” can also be referred to as “internal”. The gas burner may include more than two rings.
Opening a gas flow to the outer burner ring in particular means that a gas (preferably a combustible gas mixture) is provided to the outer burner ring. Upon reaching the outer burner ring, the gas may be ignited and form flames at the gas outlet openings of the outer burner ring.
During the predetermined period of time, the gas flow to the inner burner ring is closed. This in particular means that no gas is provided to the inner burner ring during the predetermined period of time. This means that no flames are formed at the gas outlet opening of the inner burner ring.
Expressed differently, during the predetermined time period, while the outer burner ring is provided with gas, the inner burner is not provided with gas. The outer burner ring provides a flame while the inner burner ring does not provide a flame. In particular, the state in which the gas flow to the outer burner ring is opened while the gas flow to the inner burner ring is maintained closed is a normal operating state of the gas burner and is not a state in which one of the burner rings is malfunctioning.
The predetermined period of time may be any duration during which the gas flow to the outer burner ring is open while the gas flow to the inner burner ring is closed. The duration of the predetermined period of time can be preset, for example in accordance with experiments determining a duration of the predetermined period of time for which the best combustion at the outer burner ring and/or the best secondary air balance is achieved. Alternatively, the predetermined period of time may vary depending on an operation of the dual circuit gas burner by a user thereof. In particular, the predetermined period of time may have a minimum duration, which is for example preset. The predetermined period of time may be between 3 and 20 seconds, preferably between 5 and 10 seconds.
For example, the predetermined period of time is a duration between an outer burner opening time at which the gas flow to the outer burner ring is opened and an inner burner opening time at which the gas flow to the inner burner ring is opened.
According to an embodiment, the method further includes:
Opening a gas flow to the inner burner ring in particular means that a gas (preferably a combustible gas mixture) is provided to the inner burner ring. Upon reaching the inner burner ring, the gas may be ignited and form flames at the gas outlet openings of the inner burner ring.
The gas flow to the inner burner ring is opened after a predetermined period of time has elapsed since the outer burner opening time, thereby ensuring a balanced secondary air flow. In particular, it can be ensured that the outer burner ring has had sufficient time to provide stable flames and that ignition of flames at the inner burner will not extinguish the flames at the outer burner.
According to a further embodiment,
The maximum opening state of the outer burner ring can be a state at which a gas flow to the outer burner ring is maximum, leading to the largest possible flames on the outer burner ring. The predetermined intermediate opening state of the outer burner ring can be a state at which a gas flow to the outer burner ring is above minimum but below maximum, leading to flames of intermediate size on the outer burner ring. In particular, the larger the flames at the time of opening the inner burner ring, the more stable they are and the more unlikely they are to extinguish.
According to a further embodiment, the method according further includes:
Preferably, during the predetermined period of time, the gas burner can be used normally for cooking purposes, but only with the outer burner ring. In particular, during the predetermined period of time, the gas flow to the outer burner ring is varied in accordance with a user's setting.
According to a further embodiment, the step of varying the gas flow to the outer burner ring during the predetermined period of time includes:
According to a second aspect, a control unit for adjusting a gas flow to a dual circuit burner including an inner and an outer burner ring is provided. The control unit includes a gas valve unit including:
In particular, the gas valve unit can include one or two valves. The gas valve unit may be realized as an electromagnetic valve unit (with one or two electromagnetic valves). The valve(s) selectively open or close the adjustable outer burner outlet and the adjustable inner burner outlet to allow gas flowing out of the adjustable outer and inner burner outlets. The adjustable outer burner outlet can be connected to the outer burner ring, for example through a pipe, so that when gas flows out of the adjustable outer burner outlet, it is lead to the outer burner ring for combustion. Similarly, the adjustable inner burner outlet can be connected to the inner burner ring, for example through a pipe, so that when gas flows out of the adjustable inner burner outlet, it is lead to the inner burner ring for combustion.
Advantageously, the gas valve unit allows opening a gas flow to the outer burner ring while maintaining a gas flow to the inner burner ring closed, thereby increasing the quantity of secondary air provided to the outer burner ring. This ensures that the outer burner receives enough secondary air for combustion and in particular prevents that the flame at the outer burner ring extinguishes. In detail, it can be prevented that the inner burner ring affects the flow of secondary air to the outer burner ring. Thereby, a balanced secondary aeration can be achieved at the outer burner ring. A combustion reliability of the outer burner ring can be improved. This allows improving a safety of the dual circuit gas burner because it can be ensured that the flame does not extinguish while gas is flowing.
The order in which the gas valve unit opens and closes the adjustable burner outlets can be preprogrammed and/or controlled in line with a stored curve or table, or mechanically predefined by the manner the gas valve unit functions.
According to an embodiment, the control unit is configured to operate according to the method of the first aspect or of any embodiment thereof.
The embodiments and features described with reference to the method of the first aspect apply mutatis mutandis to the control unit of the second aspect.
According to a further embodiment, the control unit further includes:
Preferably, the quantity of gas output to the inner and outer burner rings depends on the position of the control knob. In particular, the quantity of gas output to the inner and outer burner rings depends solely on the position of the control knob. For example, each position of the control knob (discrete position or not) corresponds to a particular opening state of the adjustable outer burner outlet and to a particular opening state of the adjustable inner burner outlet.
According to a further embodiment, the gas valve unit is configured to vary a total gas flow to the inner burner ring and the outer burner ring smoothly upon rotation of the control knob.
Smoothly in particular means that there are no sudden jumps in the quantity of gas output to the inner and outer burner rings upon rotation of the control know. Preferably, when the control knob is rotated in one direction, the total gas flow increases smoothly while when the control knob is rotated in the opposite direction, the total gas flow decreases smoothly.
According to a further embodiment, the predetermined period of time is defined by a duration at which the control knob is maintained in a position corresponding to opening the adjustable outer burner outlet while maintaining the adjustable inner burner outlet closed.
According to a third aspect, a dual circuit gas burner for a gas stove is provided. The dual circuit gas burner includes:
The embodiments and features described with reference to the control unit of the second aspect or any embodiment thereof apply mutatis mutandis to the dual circuit gas burner of the third aspect.
According to a fourth aspect, a gas stove having a dual circuit gas burner according to the third aspect, and a plate having an upper surface on which the dual circuit gas burner is mounted is provided.
The embodiments and features described with reference to the dual circuit gas burner of the third aspect or any embodiment thereof apply mutatis mutandis to the gas stove of the fourth aspect.
Further possible implementations or alternative solutions of the invention also encompass combinations—that are not explicitly mentioned herein—of features described above or below with regard to the embodiments. The person skilled in the art may also add individual or isolated aspects and features to the most basic form of the invention.
Further embodiments, features and advantages of the present invention will become apparent from the subsequent description and dependent claims, taken in conjunction with the accompanying drawings, in which:
In the Figures, like reference numerals designate like or functionally equivalent elements, unless otherwise indicated.
The control valves 11 can, for example, each be driven by a stepper motor. In addition to adjusting the opening cross-section in each of the branch lines 8, 9, it is also possible to clock the gas flow in the branch lines 8 and/or 9. This means that the gas flow to the outer burner ring 2 or to the inner burner ring 4 is completely interrupted and reopened at predetermined times. This can be done, for example, by opening and closing the on/off valve 10 or by opening and closing the control valve 11 in the corresponding branch line 8, 9.
Accordingly, the valves 10, 11 of the branch line 8 to the outer burner ring 2 allow to adjustably provide the outer burner ring 2 with gas. This gas is provided through an adjustable outer burner outlet 16 located on the branch line 8 downstream of the valve 11. Further, the valves 10, 11 of the branch line 9 to the inner burner ring 4 allow to adjustably provide the inner burner ring 4 with gas. This gas is provided through an adjustable inner burner outlet 15 located on the branch line 9 downstream of the valve 11.
The main gas valve 7 as well as the on/off valves 10 and the control valves 11 are controlled by means of a preferably electronic control unit 12, which is connected to the valves 7, 10, 11 via control lines 13. The electronic control unit 12 can be coupled to the control knob 103 and send a control signal through the control lines 13 as a function of the position of the control knob 103 set by the user, thereby selecting the gas flow to the outer and inner burner 2, 4.
The horizontal axis of
In zone Z1 of
In zone Z2 of
In the operation of the gas burner 1 known from the prior art and shown in
To overcome this problem, the gas burner 1 is advantageously operated according to the operation method shown in
In detail, according to step S1 of
Optionally, in a step S2 shown in
The control of the operation of the valves 10, 11 is performed by the control unit 12 in response to a position of the control knob 103.
As can be seen in
At a time t2, the predetermined period of time T has elapsed, which corresponds to a user rotating the control knob 103 beyond a predetermined position. The time t2 marks the opening of the gas flow to the inner burner ring 4 and can be designated as the inner burner opening time t2. As a result, at and shortly after the inner burner opening time t2, the total power to the gas burner 1 increases again. Upon rotating the control knob 103 further, the gas flow to the outer burner ring 2 is decreased further while the gas flow to the inner burner ring 4 remains constant. This results in a decreasing power of the gas burner 1. The gas flow to the outer burner ring 2 decreases until it is entirely off (“Int” state in
The operation of the gas burner 1 shown in
In the example of
The example of
Although the present invention has been described in accordance with preferred embodiments, it is obvious for the person skilled in the art that modifications are possible in all embodiments. For example, the control unit 20 can be different from the control unit shown in
Number | Date | Country | Kind |
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21382977.3 | Oct 2021 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/076191 | 9/21/2022 | WO |