Claims
- 1. A method of operating a headbox apparatus for a papermaking machine defining a predetermined machine direction and a predetermined web width, said method comprising the steps of:
- infeeding a fiber stock suspension into the headbox apparatus comprising a distribution box, a diffusor system, and a nozzle chamber having a predetermined length and a predetermined width;
- sequentially passing said infed fiber stock suspension through said distribution box, said defusor system and said nozzle chamber and thereby producing a paper web having a predetermined web width;
- said step of passing said infed fiber stock through said distribution box entails distributing said infed fiber stock suspension across the predetermined web width;
- said step of passing said infed fiber stock suspension through said diffusor system entails throughpassing the infed fiber stock suspension through a plurality of diffusor channels of said diffusor system;
- said step of passing said infed fiber stock suspension through said nozzle chamber entails throughpassing said infed fiber stock suspension through a delivery slice of said nozzle chamber and thereby distributing said infed fiber stock suspension at substantially a predeterminate weight per unit area distribution across said predetermined web width;
- preselecting a predeterminate opening width of said delivery slice of said nozzle chamber;
- said step of passing said infed fiber stock suspension through the headbox apparatus, entails passing said infed fiber stock suspension through said headbox apparatus at a predeterminate throughflow and in a flow direction defining substantially horizontal flow direction components;
- during said step of passing said infed fiber stock suspension through said headbox apparatus, flow-controlling the throughflow of said infed fiber stock suspension through said headbox apparatus and thereby establishing said predeterminate weight per unit area distribution of said infed stock suspension across said predetermined web width, a predeterminate flow rate of said infed fiber stock suspension across said predetermined web width, and the alignment of said substantially horizontal flow direction components of said flow direction of the infed fiber stock suspension with the predeterminate machine direction across said predeterminate web width;
- said flow controlling step comprising the steps of:
- adjusting a preselectable opening width profile of the delivery slice across said predetermined width of said nozzle chamber in a manner such that there is obtained said predeterminate weight per unit area distribution across said predetermined web width; and
- controlling said throughflow of said infed fiber stock suspension through said nozzle chamber as a function of said step of adjusting said preselected opening width of the delivery slice; and
- said step of controlling said throughflow of said infed fiber stock suspension through said nozzle chamber entailing the step of substantially equalizing said throughflow in terms of flow rate and pressure at preselected locations along the predetermined length and across the predetermined width of said nozzle chamber and thereby substantially eliminating transverse flows from the infed fiber stock suspension passing through the nozzle chamber.
- 2. The method as defined in claim 1, further including the step of:
- substantially simultaneously carrying out said steps of controlling said substantially horizontal flow direction components of said infed fiber stock suspension and adjusting said preselectable opening width of the delivery slice of said nozzle chamber.
- 3. The method as defined in claim 2, wherein:
- said step of passing said infed fiber stock suspension through said nozzle chamber entails sequentially passing said infed fiber stock suspension through an inlet region flow communicating with said diffusor system and an outlet region flow communicating with said delivery slice; and
- said step of controlling said throughflow of said infed fiber stock suspension through said nozzle chamber entails substantially equalizing the flow rates and the pressure prevailing in said inlet region and in said outlet region of said nozzle chamber across said predetermined web width.
- 4. The method as defined in claim 3, further including the steps of:
- selecting as said distribution box, a distribution box having a predetermined width and predeterminate geometrical dimensions;
- selecting as said diffused system and said nozzle chamber, a diffusor system and a nozzle chamber each of which has predeterminate geometrical dimensions;
- said step of passing said infed fiber stock suspension through said distribution box including the step of passing said infed fiber stock suspension through said distribution box at a predeterminate pressure profile across said predetermined width of said distribution box; and
- said step of controlling said throughflow of said infed fiber stock suspension through said nozzle chamber including the step of varying at least one of (i) said pressure profile prevailing in said distribution box, (ii) the geometrical dimensions of at least one of said distribution box, said diffusor system and said nozzle chamber, and (iii) the throughpassage of said infed fiber stock suspension through at least one of said distribution box, said diffusor system and said nozzle chamber and thereby substantially eliminating transverse flows from said infed fiber stock suspension passing through said nozzle chamber.
- 5. The method as defined in claim 4, wherein:
- said step of controlling said throughflow of said infed fiber stock suspension through said nozzle chamber entails throughpassing a predeterminate fluid through throughpass means distributed across said predetermined width of said distribution box;
- during said step of throughpassing said predeterminate fluid, controlling the throughpassage of said predeterminate fluid through said throughpass means; and
- said step of controlling said throughpassage of said predeterminate fluid through said throughpass means entailing the step of controlling at least one of (i) said predeterminate pressure profile prevailing in said distribution box across said predetermined width of said distribution box and (ii) the quantity of said infed fiber stock suspension delivered by said distribution box and thereby substantially eliminating transverse flows from said infed fiber stock suspension passing through said nozzle chamber.
- 6. The method as defined in claim 5, wherein:
- said step of throughpassing said predeterminate fluid through said throughpass means entails infeeding further fiber stock suspension through said throughpass means constituting further fiber stock suspension infeed means.
- 7. The method as defined in claim 5, wherein:
- said step of throughpassing said predeterminate fluid through said throughpass means entails outfeeding a predeterminate portion of said infed fiber stock suspension through said throughpass means constituting fiber stock suspension outfeed means.
- 8. The method as defined in claim 5, wherein:
- said step of throughpassing said predeterminate fluid through said throughpass means entails infeeding water through said throughpass means constituting water infeed means.
- 9. The method as defined in claim 5, further including the step of:
- connecting as said throughpass means, a plurality of branch conduits with said distribution box.
- 10. The method as defined in claim 9, further including the steps of:
- selecting as said distribution box, a distribution box possessing a point of highest elevation; and
- connecting said plurality of branch conduits to said distribution box in the region of said point of highest elevation.
- 11. The method as defined in claim 5, further including the steps of:
- selecting as said diffusor system, a diffusor system possessing a plurality of inlet openings; and
- connecting said throughpass means with said distribution box in the immediate proximity of said plurality of inlet openings of said diffusor system.
- 12. A method of operating a headbox apparatus for a papermaking machine defining a predetermined machine direction and a predetermined web width, said method comprising the steps of:
- infeeding a fiber stock suspension into the headbox apparatus and sequentially passing said infed fiber stock through a distribution box, a diffusor system and a nozzle chamber of the headbox apparatus and thereby producing a paper web having a predetermined web width;
- said step of passing said infed fiber stock through said distribution box entails distributing said infed fiber stock suspension across the predetermined web width;
- said step of passing said infed fiber stock suspension through said diffusor system entails throughpassing the infed fiber stock suspension through a plurality of diffusor channels of said diffusor system;
- said step of passing said infed fiber stock suspension through said nozzle chamber entails throughpassing said infed fiber stock suspension through a delivery slice of said nozzle chamber and thereby distributing said infed fiber stock suspension at substantially a predeterminate weight per unit area distribution across said predetermined web width;
- preselecting a predeterminate opening width of said delivery slice of said nozzle chamber;
- said step of passing said infed fiber stock suspension through the headbox apparatus, entails passing said infed fiber stock suspension through said headbox apparatus at a predeterminate flow rate and in a flow direction defining substantially horizontal flow direction components;
- during said step of passing said infed fiber stock suspension through said headbox apparatus, flow-controlling the throughpassage of said infed fiber stock suspension through said headbox apparatus and thereby establishing said predeterminate weight per unit area distribution of said infed fiber stock suspension across said predetermined web width, said predetermined flow rate of said infed fiber stock suspension across said predetermined web width, and the alignment of said substantially horizontal flow direction components of said flow direction of the infed fiber stock suspension with the predetermined machine direction across said predetermined web width;
- said flow controlling step comprising the steps of:
- adjusting said preselectable opening width of the delivery slice of said nozzle chamber in a manner such that there is obtained said predeterminate weight per unit area distribution across said predetermined web width;
- controlling said predeterminate flow rate of said infed fiber stock suspension across said predetermined web width and the alignment with said predetermined machine direction of said substantially horizontal flow direction components of the flow direction of said infed fiber stock suspension across said predetermined web width;
- substantially simultaneously carrying out said steps of controlling said predeterminate flow rate and the alignment with said predetermined machine direction of said substantially horizontal flow direction components of said infed fiber stock suspension and adjusting said preselectable opening width of the delivery slice of said nozzle chamber;
- said step of passing said infed fiber stock suspension through said nozzle chamber entails sequentially passing said infed fiber stock suspension through an inlet region flow communicating with said diffusor system and an outlet region flow communicating with said delivery slice;
- said step of sequentially passing said infed fiber stock suspension through said inlet region and said outlet region of said nozzle chamber, entails the step of passing therethrough said infed fiber stock suspension at respective flow rates and under respective pressures;
- said step of controlling said predeterminate flow rate and said alignment of said substantially horizontal flow direction components of said infed fiber stock suspension entails substantially equalizing the flow rates and the pressures prevailing in said inlet region and in said outlet region of said nozzle chamber across said predetermined web width;
- selecting as said distribution box, a distribution box having a predetermined width and predetermined geometrical dimensions;
- selecting as said diffusor system and said nozzle chamber, a diffusor system and a nozzle chamber each of which has predeterminate geometrical dimensions;
- said step of passing said infed fiber stock suspension through said distribution box including the step of passing said infed fiber stock suspension through said distributing box at a predeterminate pressure profile across said predetermined width of said distribution box;
- said step of controlling said predetermined flow rate and said alignment with said predetermined machine direction of said substantially horizontal flow direction components of said infed fiber stock suspension across said predetermined web width including the step of varying at least one of (i) said pressure profile prevailing in said distribution box, (ii) the geometrical dimensions of at least one of said distribution box, said diffusor system and said nozzle chamber, and (iii) the throughpassage of said infed fiber stock suspension through at least one of said distribution box, said diffusor system and said nozzle chambers;
- said step of controlling said predeterminate flow rate and said alignment of said substantially horizontal flow direction components of said infed fiber stock suspension entails throughpassing a predeterminate fluid through throughpass means distributed across said predetermined width of said distribution box;
- said step of controlling said predetermined flow rate and said alignment of said substantially horizontal flow direction components of said infed fiber stock suspension further entailing the step of controlling the throughpass of said predeterminate fluid through said throughpass means;
- said step of controlling said throughpass of said predeterminate fluid through said throughpass means entailing the step of controlling at least one of (i) said predeterminate pressure profile prevailing in said distribution box across said predetermined width of said distribution box and (ii) the quantity of said infed fiber stock suspension delivered by said distribution box;
- said step of throughpassing said predeterminate fluid through said throughpass means entails outfeeding a predeterminate portion of said infed fiber stock suspension through said throughpass means constituting fiber stock suspension outfeed means;
- selecting as said fiber stock suspension outfeed means, fiber stock suspension outfeed means containing a reservoir;
- arranging said reservoir at a predetermined elevation relative to said distribution box;
- interconnecting said reservoir and said distribution box by a plurality of connecting conduits of said fiber stock suspension outfeed means extending into said reservoir by means of a variable length end portion remote from said distribution box at each one of said plurality of connecting conduits; and
- said step of controlling said throughpassage of said infed fiber stock suspension through said fiber stock suspension outfeed means entailing the step of adjusting in the manner of an elevationally adjustable overflow weir each one of said variable length end portions of said plurality of connecting conduits.
- 13. The method as defined in claim 7, further including the steps of:
- selecting as said fiber stock suspension outfeed means, fiber stock suspension outfeed means containing a reservoir;
- arranging said reservoir at a predetermined elevation relative to said distribution box;
- interconnecting through at least one opening of said fiber stock suspension outfeed means, said distribution box and said reservoir across a predetermined width of said reservoir;
- arranging at least one overflow weir in operative association with said at least one opening and across said predetermined width of said reservoir; and
- said step of controlling said throughpassage of said infed fiber stock suspension through said fiber stock suspension outfeed means entailing the step of adjusting said at least one overflow weir to a preselected overflow level.
- 14. The method as defined in claim 13, further including the steps of:
- said step of adjusting said at least one overflow weir includes locally adjusting said at least one overflow weir to local overflow levels at predetermined locations across said predetermined width of said reservoir.
- 15. The method as defined in claim 13, further including the steps of:
- distributing as said at lest one overflow weir, a plurality of overflow weirs across said predetermined width of said reservoir; and
- said step of adjusting said at least one overflow weir entailing the step of individually adjusting the overflow levels at respective ones of said plurality of overflow weirs.
- 16. The method as defined in claim 1, further including the steps of:
- connecting throughpass means to said diffusor system;
- passing a predeterminate fluid through said throughpass means; and
- said step of controlling throughflow of said infed fiber stock suspension through said nozzle chamber entailing the step of controlling the throughflow of said predeterminate fluid through said throughpass means and thereby substantially eliminating transverse flows from the infed fiber stock suspension passing through the nozzle chamber.
- 17. The method as defined in claim 17, further including the steps of:
- selecting as said diffusor system, a multi-stage diffusor system containing, as said plurality of diffusor channels, a plurality of stepped diffusor channels and a first diffusor stage communicating with said distribution box; and
- said step of connecting said throughpass means to said diffusor system entailing the step of connecting said throughpass means to at least one predetermined stepped diffusor channel at least in said first diffusor stage of said multi-stage diffusor system and thereby substantially eliminating transverse flows from the infed fiber stock suspension passing through the nozzle chamber.
- 18. The method as defined in claim 17, further including the steps of:
- connecting further throughpass means to said at least one predetermined stepped diffusor channel in at least one further diffusor stage of said multi-stage diffusor system and in close proximity to an immediately preceding diffusor stage of said multi-stage diffusor system; and
- passing a predeterminate fluid through said further throughpass means.
- 19. The method as defined in claim 16, wherein:
- said step of passing said predetermined fluid through said throughpass means includes infeeding further fiber stock suspension through said throughpass means constituting further fiber stock suspension infeed means.
- 20. The method as defined in claim 18, wherein:
- said step of passing said predeterminate fluid through said further throughpass means, entails infeeding further fiber stock suspension through said further throughpass means constituting further fiber stock suspension infeed means.
- 21. The method as defined in claim 16, wherein:
- said step of passing said predeterminate fluid through said throughpass means into said diffusor system entails infeeding water through said throughpass means constituting water infeed means.
- 22. The method as defined in claim 18, wherein:
- said step of passing said predeterminate fluid through said further throughpass means into said at least one further diffusor stage includes infeeding water through said further throuqhpass means constituting further water infeed means.
- 23. The method as defined in claim 21, further including the step of:
- connecting said water infeed means to at least one of said plurality of diffusor channels in the region of an inlet opening of said at least one diffusor channel.
- 24. The method as defined in claim 21, further including the step of:
- connecting said water infeed means to predetermined ones of said plurality of diffusor channels and which are associated with marginal zones of said diffusor system.
- 25. The method as defined in claim 4, further including the steps of:
- arranging an adjustable throughflow control element at least at one predetermined diffusor channel of said diffusor system at an inlet opening communicating with said distribution box; and
- said step of controlling said throughflow of said infed fiber stock suspension through said nozzle chamber includes adjusting said throughflow control element at said inlet opening of said at least one predetermined diffusor channel and thereby substantially eliminating transverse flows from the infed fiber stock suspension passing through the nozzle chamber.
- 26. The method as defined in claim 4, further including the step of:
- arranging an adjustable throughflow control element at least at one predetermined diffusor channel of said diffusor system at an outlet opening communicating with said nozzle chamber; and
- said step of controlling said throughflow of said infed fiber stock suspension through said nozzle chamber includes adjusting said throughflow control element of said outlet opening of said at least one predetermined diffusor channel and thereby substantially eliminating transverse flows from the infed fiber stock suspension passing through the nozzle chamber.
- 27. The method as defined in claim 16, further including the steps of:
- passing said infed fiber stock suspension through a diffusor system containing a plurality of diffusor channels and marginal zones containing predetermined ones of said plurality of diffusor channels;
- connecting said throughpass means to said predetermined diffusor channels in said marginal zones of said diffusor system; and
- said step of controlling said throughflow of said infed fiber stock suspension through said nozzle chamber includes controlling the throughflow of said predeterminate fluid through said throughpass means and said predetermined diffusor channels in said marginal zones of said diffusor system and thereby substantially eliminating transverse flows from the infed fiber stock suspension passing through the nozzle chamber.
- 28. The method as defined in claim 4, further including the steps of:
- passing said infed fiber stock suspension through a diffusor system containing a plurality of diffusor channels and through predetermined ones of said diffusor channels having an adjustable cross-sectional area and associated with marginal zones of said diffusor system; and
- said step of controlling said throughflow of said infed fiber stock suspension through said nozzle chamber includes altering the cross-sectional area of said predetermined diffusor channels associated with said marginal zones of said diffusor system and thereby substantially eliminating transverse flows from the infed fiber stock suspension passing through aid nozzle chamber.
- 29. The method as defined in claim 4, further including the steps of:
- passing said infed fiber stock suspension through a diffusor system containing a plurality of diffusor channels and marginal zones associated with predetermined ones of said plurality of diffusor channels; and
- said step of controlling said throughflow of said infed fiber stock suspension through said nozzle chamber includes alternating the pressure drop caused by said predetermined diffusor channels associated with said marginal zones of said diffusor system and thereby substantially eliminating transverse flows from said infed fiber stock suspension passing through said nozzle chamber.
- 30. The method as defined in claim 4, further including the steps of:
- passing said infed fiber stock suspension through a diffusor system containing a plurality of diffusor channels and, in said plurality of diffusor channels, at least one predetermined diffusor channel provided with adjustable constricting means; and
- said step of controlling said throughflow of said infed fiber stock suspension through said nozzle chamber includes adjusting said constricting means of said at least one predetermined diffusor channel of said plurality of diffusor channels of said diffusor system and thereby substantially eliminating transverse flows from the infed fiber stock suspension passing through the nozzle chamber.
- 31. The method as defined in claim 16, further including the steps of:
- selecting as said throughpass means, throughpass means containing an overflow conduit;
- arranging said overflow conduit at a predetermined elevation above said distribution box;
- selecting as said diffusor system, a diffusor system containing two diffusor tube systems interconnected by an intermediate chamber;
- connecting said intermediate chamber to said overflow conduit through a branch opening; and
- said step of controlling the throughflow of said predeterminate fluid through said throughpass means entailing the step of adjusting a plurality of adjusting devices each of which is associated with said branch opening.
- 32. The method as defined in claim 31, further including the steps of:
- selecting as said nozzle chamber, a nozzle chamber possessing an inlet region;
- connecting said inlet region to said overflow conduit through an opening; and
- said step of controlling the throughflow of said predeterminate fluid through said throughpass means further including the step of adjusting a plurality of further adjusting devices each of which is operatively associated with the opening interconnecting said inlet region of said nozzle chamber and said overflow.
- 33. The method as defined in claim 1, further including the steps of:
- connecting throughpass means with said nozzle chamber;
- passing a predeterminate fluid through said throughpass means; and
- said step of controlling said throughflow of said infed fiber stock suspension through said nozzle chamber includes controlling the throughpass through said throughpass means and thereby substantially eliminating transverse flows from the infed fiber stock suspension passing through the nozzle chamber.
- 34. The method as defined in claim 33, further including the steps of:
- selecting as said nozzle chamber, a nozzle chamber possessing an inlet region flow communicating with said diffusor system; and
- connecting said throughpass means to said inlet region of said nozzle chamber.
- 35. The method as defined in claim 33, further including the steps of:
- selecting as said nozzle chamber, a nozzle chamber possessing an outlet region flow communicating with said delivery slice of said nozzle chamber; and
- connecting said throughpass means with said outlet region of said nozzle chamber.
- 36. The method as defined in claim 33, wherein:
- said step of passing said predeterminate fluid through said throughpass means entails infeeding further fiber stock suspension through said throughpass means constituting further fiber stock suspension infeed means.
- 37. The method as defined in claim 33, wherein:
- said step of passing said predeterminate fluid through said throughpass means entails outfeeding a portion of said infed fiber stock suspension through said throughpass means constituting fiber stock suspension outfeed means.
- 38. The method as defined in claim 33, wherein:
- said step of passing said predeterminate fluid through said throughpass means entails infeeding water through said throughpass means constituting water infeed means.
- 39. The method as defined in claim 5, further including the steps of:
- distributing a plurality of measuring devices for measuring hydrostatic pressure across said predetermined width of said distribution box;
- distributing throughpass means for throughpassing fiber stock suspension across a predetermined width of said distribution box;
- said step of controlling said throughflow of said infed fiber stock suspension through said nozzle chamber including the step of controlling the throughpassage of said fiber stock suspension through said throughpass means; and
- regulating at least one of the throughpassage and the throughpassage direction of said fiber stock suspension through said throughpass means in response to measuring values of the hydrostatic pressure measured by said plurality of measuring devices distributed across said predetermined width of said distribution box and thereby substantially eliminating transverse flows from the infed fiber stock suspension passing through said nozzle chamber.
- 40. The method as defined in claim 39, wherein:
- said step of throughpassing said fiber stock suspension through said throughpass means entails establishing a predeterminate pressure profile across said predetermined width of said distribution box; and
- regulating said predeterminate pressure profile prevailing in said infed fiber stock suspension across said predetermined width of said distribution box.
- 41. The method as defined in claim 39, further including the steps of:
- distributing a plurality of further measuring devices for measuring preselected web parameters across said predetermined web width;
- measuring, across said predetermined web width, said preselected parameters of the paper web produced by means of the headbox apparatus; and
- during said step of regulating at least one of said throughpassage and said throughpassage direction of said fiber stock suspension through said throughpass means, regulating at least one of said throughpassage and said throughpassage direction additionally in response to the measured values of said preselected web parameters measured by said plurality of further measuring devices.
- 42. The method as defined in claim 41, wherein:
- said step of measuring said preselected parameters, entails measuring the weight per unit area of said produced paper web.
- 43. The method as defined in claim 41, wherein:
- said step of measuring said preselected parameter, entails measuring the fiber orientation of said produced paper web.
- 44. The method as defined in claim 1, further including the steps of:
- selecting as at least one of said distribution box and said nozzle chamber, at least one of said distribution box and said nozzle chamber possessing a predeterminate geometrical configuration across said predetermined web width; and
- said step of controlling said throughflow of said infed fiber stock suspension through said nozzle chamber including the step of locally individually adjusting said predeterminate geometrical configuration of said at least one of said distribution box and said nozzle chamber and thereby substantially eliminating transverse flows from the infed fiber stock suspension passing through said nozzle chamber.
Priority Claims (2)
Number |
Date |
Country |
Kind |
04489/84 |
Sep 1984 |
CHX |
|
00915/85 |
Feb 1985 |
CHX |
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CROSS-REFERENCE TO RELATED APPLICATIONS
This application is a divisional application of the commonly assigned co-pending U.S. application Ser. No. 06/873,196, filed May 19, 1986 which, in turn, is a continuation of the original international PCT application Ser. No. PCT/EP85/00473, filed Sept. 16, 1985.
US Referenced Citations (11)
Foreign Referenced Citations (3)
Number |
Date |
Country |
363776 |
Aug 1981 |
ATX |
2151906 |
Apr 1973 |
DEX |
1216114 |
May 1969 |
GBX |
Divisions (1)
|
Number |
Date |
Country |
Parent |
873196 |
May 1986 |
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