The invention relates to a method of operating a subsea production system, a subsea production system, a subsea tree and an electric downhole safety valve with a backup solution in case of failure.
Prior art includes fully all-electric subsea trees. One such all-electric subsea tree is disclosed in SPE Article, SPE-186150-MS, published on SPE Offshore Europe Conference & Exhibition, 5-8 Sep. 2017, Aberdeen, United Kingdom. Here it is described that an all-electric subsea well consists of an electric subsea Christmas tree, electric downhole safety valve, and associated subsea control modules. Valve control is established via an electric cable. Umbilicals used in hydraulic subsea operations are complex, difficult to install, and highly expensive. Replacing hydraulic fluid tubes by an electric cable within the umbilical can provide a 15% cost savings over a 30-km step-out. The technology also improves control of environmental impact by removing the risk of hydraulic fluid release.
A downhole safety valve is functioning as one of the barriers in the well, and is an important element. Normally such a valve will be tested for operation at regular intervals. An electrically operated downhole safety valve would normally be equipped with an A and B (redundant) electric operation system. In the event both of these fail in providing power to the downhole safety valve, the well is shut in and cannot be reopened until power (and communication) is re-established. One possible way of alleviating this is to install two electric downhole safety valves in series within the well. For hydraulically operated trees with a hydraulic operated downhole safety valve, there are provisions for setting an in-tubing insertable hydraulically operated downhole safety valve by wireline operations, to gain the same functionalities and barriers as the non-functional production tubing installed downhole safety valve.
The downhole safety valve (DHSV) is a primary well barrier element located in the “upper” completion string and comprises a valve unit and an actuator. The purpose of the downhole safety valve is to prevent uncontrolled flow of fluids from the reservoir and up the tubing in an emergency situation by closing the valve. The downhole safety valve is also sometimes referred to as surface controlled subsea safety valve (SCSSV).
For a hydraulically operated tree, the downhole safety valve is normally a hydraulically operated valve. The two major types of hydraulic operated downhole safety valves which comprises a flapper are the tubing retrievable surface controlled subsurface safety valve (TRSCSSV) and the wireline retrievable surface controlled subsurface safety valve (WRSCSSV).
The TRSCSSV is installed as part of the tubing string with threaded connections at the upper end (box) and lower end (pin) of the valve. This concept maintains the inside diameter (ID) of the production tubing string also through the safety valve.
The backup for the TRSCSSV for a hydraulic system is the WRSCSSV, which WRSCSSV is a wireline retrievable surface controlled subsurface safety valve. The WRSCSSV is basically a smaller diameter version of the TRSCSSV with main application as through-tubing conveyed means for remediation of TRSCSSV failures. The WRSCSSV is normally installed within the TRSCSSV taking advantage of the existing hydraulic line. The WRSCSSV is also named insert hydraulic downhole safety valve (DHSV).
For an electric tree or for a tree with an electric downhole safety valve, there are no hydraulic lines down to the position of the electric downhole safety valve as there is not need for a hydraulic connection as the valve is electrically operated, i.e. there is no hydraulic present and there is no hydraulic access. In other words, for an originally installed electric downhole safety valve which is electrically operated there are no provisions in the well for providing hydraulics to the position of the electrically operated electric downhole safety valve as there are no need for hydraulics. Such a safety valve would also normally have both an A and B (redundant) operation systems.
A problem may rise in the electric subsea trees or in any tree (electric or hydraulically operable) having an original installed electric downhole safety valve, in the event that the electric access to the electric downhole safety valve is (for any reason) restricted or fully prevented so that the redundant B system of the electric system does not work as the A system is not working, hence the electric downhole safety valve does not work properly.
It is an object of the invention to provide an alternative fallback solution for a tree and well with an electrically operable electric downhole safety valve, in the case the electric downhole safety valve does not work properly.
The invention is set forth in the independent claims, while the dependent claims describe other characteristics of the invention.
In all embodiments, as defined in the independent apparatus claim and in the independent method claims, a hydraulically operable insert hydraulic downhole safety valve is set in a subsea production system with a X-mas tree and originally electric downhole safety valve.
In one embodiment there is an electric subsea tree, also referred to as an electric tree or an all-electric subsea tree within the oil and gas industry, which is characterized in that it is electrically operated and that a traditional umbilical with a hydraulic fluid line as used in the oil and gas industry is superfluous because the operation of the valves in the electric subsea tree is done by electric communication/power only.
The production system comprises an electrically operated downhole safety valve, and since the system originally is intended to operate electrically, the system does not comprise a fluid or hydraulic line from the electric downhole safety valve to a power source on the seabed or at surface. According to the invention there is a need for a hydraulic source for the operation of a hydraulically operable insert hydraulic downhole safety valve and the source for hydraulics as used in the invention is arranged subsea, either being connected to surface or positioned on the seabed at or close to the subsea tree. This is the case in all embodiments of the invention.
The insert hydraulic downhole safety valve contingency solution used with Electric
DHSV will provide different technologies for primary and contingency solutions and does not involve any common mode failures.
Although tubing retrievable downhole safety valves are installed in order to be able to shut down a well, there may be situations where it is desirable to test whether the safety valve is capable of shutting down a well (i.e. whether the valve is capable of performing its required function). The tubing retrievable downhole safety valves are tested at predetermined intervals where an operator instructs the safety valve to close, verifies that the safety valve has closed, instructs the safety valve to open, and verifies that the safety valve has opened. For an electrically operable downhole safety valve there are normally two electric modes of operation, A and B, where B would be acting as contingency for A in case that fails. In case both fails there are no further contingency solutions. The present invention provides for such a contingency solution by making provisions for and installing a wireline retrievable hydraulically operated downhole safety valve within the tubing of the production system. The production system may be full-electrical production system with an all-electric or electric tree.
For the electrically operated tubing retrievable downhole safety valve the fall back is the electric B channel For hydraulically operated tubing retrievable safety valves the procedure is to insert an insert hydraulic downhole safety valve into the hydraulically operated tubing retrievable downhole safety valve. This insert hydraulic downhole safety valve is normally set such that it forces the hydraulically operated tubing retrievable downhole safety valve open in order to avoid sudden un-intentional fully or partly closure of the flow in the production tubing.
According to the invention, it is described a method of operating a subsea production system, the system comprising a subsea tree connected to a subsea well, a production tubing in the well, and an electrically operable electric downhole safety valve, the subsea tree comprises a through-going bore forming part of a fluid line in the subsea production system down to a position at or close to the electric downhole safety valve, wherein the method comprises, in case of malfunction in operation of the electric downhole safety valve, the steps of:
Thus, according to the invention, the subsea tree and tubing are prepared during original installation with a through-bore communicating from an opening at the outside of the tree to an opening at the position of the electric downhole safety valve via the through-going bore.
The procedure assumes contingency hydraulic line from the Xmas tree to a landing profile at the electric safety valve that was originally installed with the production tubing later combined with a fluid conduit from existing infrastructure in the field comprising either hydraulic or chemicals distribution or later installed subsea hydraulic power unit at seabed, and a control unit in communication with the insert hydraulic downhole safety valve.
The Electric DHSV may be equipped with redundant electrical supply and actuator components so this system will be more fault tolerant than a traditional hydraulic DHSV.
Conventional Wireline Retrievable insert hydraulic downhole safety valves (i.e. WRSCSSV) are normally prepared for being installed on wireline, thus already field-proven insert hydraulic downhole safety downhole valves may be used.
The hydraulic operable insert downhole safety valve is preferably run on wireline, but it may also be run on coiled tubing, drill string or other through tubing elements.
The subsea tree may be an electric subsea tree. Alternatively, the subsea tree may be a hydraulically operated subsea tree.
The system may comprise an implement profile below the subsea tree, and the method may comprise a step of:
The implement profile may comprise a shoulder, a landing profile or other additional no-go elements installed with the production tubing. The implement profile is preferably at the same position as the point or opening for the through bore of the hydraulics and is pre-installed but not normally used. It may be a plugged hydraulic access point in the tubing in the event the electric downhole safety valve fails and the insert hydraulic downhole safety valve shall be used instead.
If Tubing Retrievable Electric DHSV system fails: Install Wireline installable hydraulic DHSV in a landing profile above TRSCSSV by means of Riserless Well Intervention (RLWI) or rig tooling. This will be the same procedure as currently used for (hydraulic) TRSCSSVs.
The implement profile may be arranged between the subsea tree and the electric downhole safety valve, and the method may comprise a step of:
The implement profile may be provided in the electric downhole safety valve, and the method may comprise a step of:
The method may further comprise, prior to the step of operating the hydraulically operable insert hydraulic downhole safety valve, a step of:
The method may comprise, prior to the step of operating the hydraulically operable insert hydraulic downhole safety valve, a step of:
Hydraulic fluid is in this context not limited to conventional hydraulic fluids, but may be any fluid available in the field, such as MEG, MeOH, scale inhibitor, corrosion inhibitor and even seawater, either directly applicable or conditioned as required, filtered, deoxygenized, desalted, etc.
This setup provides a hydraulic fluid line in the annulus, i.e. outside of the production tubing. The pre-made bore may be pre-drilled or formed by other means and may be plugged with a temporary plug which is removed only if the electric downhole safety valve malfunctions and the setting of the insert hydraulic downhole safety valve is required. A hydraulic fluid line is prepared when installing the production tubing, which the hydraulic fluid line extends from an input port at a position outside of the subsea tree to the point of setting (e.g. the implement profile).
The HPU can be installed using a ROV. If using ROV, prepare ROV installable HPU with electric control circuit for one DHSV function.
Install HPU and plug in control circuit while Wireline/coiled tubing installation of the insert hydraulic downhole safety valve is performed. This operation will be offline and not cost extra vessel time.
It is further described a subsea production system comprising:
The system may further comprise a tubing hanger, wherein the tubing hanger comprises a hydraulic connection hydraulically connecting a first side of the tubing hanger with an opposite second side of the tubing hanger, wherein the hydraulic connection forms part of the hydraulic fluid line.
It is further described a subsea tree comprising:
It is further described an electric downhole safety valve comprising an implement profile configured for receiving a hydraulically operable insert hydraulic downhole safety valve, and wherein the electric downhole safety valve further comprises a through-going opening for hydraulic fluid for hydraulically operating the hydraulically operable insert hydraulic downhole safety valve.
These and other characteristics of the invention will be apparent from the enclosed drawings, wherein;
In the following, embodiments of the invention will be discussed in more detail with reference to the appended drawings. It should be understood, however, that the drawings are not intended to limit the invention to the subject-matter depicted in the drawings.
Referring to
In the following, different methods of operating a subsea production system according to the invention will be described in greater detail. The methods and associated subsea production system and electric subsea tree have many common features with the installation sequence described in relation to
A remotely operated vehicle 19 connected to a surface facility 20 via a connection line 21 may be used in assisting installation of subsea hydraulic power unit 12 and when connecting, e.g., subsea hydraulic power unit 12 to input port 11.
The invention has been explained with reference to non-limiting embodiments. For example, any subsea tree with an electric downhole safety valve can be used, including an electric subsea tree, an all-electric subsea tree and a hydraulic subsea tree. Furthermore, a skilled person will understand that there may be made alternations and modifications to the embodiment that are within the scope of the invention as defined in the attached claims.
Number | Date | Country | Kind |
---|---|---|---|
20191004 | Aug 2019 | NO | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/EP2020/073014 | 8/17/2020 | WO |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2021/032689 | 2/25/2021 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
8490687 | Scott | Jul 2013 | B2 |
20090038804 | Going, III | Feb 2009 | A1 |
20090277643 | Mondelli et al. | Nov 2009 | A1 |
20140144649 | Arrazola et al. | May 2014 | A1 |
20150275620 | Scott et al. | Oct 2015 | A1 |
20210108487 | Vick, Jr. | Apr 2021 | A1 |
Number | Date | Country |
---|---|---|
1 138 873 | Oct 2001 | EP |
WO 2005111484 | Nov 2005 | WO |
WO 2009076614 | Jun 2009 | WO |
WO 2015188080 | Dec 2015 | WO |
WO 2017155550 | Sep 2017 | WO |
WO 2017204804 | Nov 2017 | WO |
Entry |
---|
Schwerdtfeger et al., “World First All Electric Subsea Well”, Society of Petroleum Engineers, SPE-186150-MS (Sep. 5-8, 2017). |
Number | Date | Country | |
---|---|---|---|
20220275703 A1 | Sep 2022 | US |