Embodiments of the present invention relate to a position sensorless control methodology for electrical machines, in particular, determining a rotor position using a flux vector carrier signal injection.
Electrical signal wires of shaft mounted position encoder sensors reduce the robustness of the overall generator control system due to significant mechanical vibration that exists on the turbine driven train.
Conventional Back Electromotive Force (Bemf) observation based position sensorless control methods for Interior Permanent Magnet (IPM) machines may not work well at speeds close to standstill where the generator Bemf voltage level is very low.
The performance of the conventional high frequency carrier signal injection methods, which utilizes the inductance saliency of IPM machine, is derived from the stator voltage equation. Simplification is made to ignore the effect of stator resistance variation and the effect of the fundamental frequency component so that the high frequency impedance matrix can be derived. By principle, this prior art method is sensitive to stator resistance variation and it may not be applicable for high speed operation.
According to prior art methods, the estimated position error function is based on a high frequency impedance matrix which is derived from the stator voltage equation. In these methods assumptions are made that the stator resistance variation is negligible and the fundamental frequency is very low. These assumptions make prior art methods sensitive to stator resistance variation and they are not suitable for high speed operation.
Embodiments of the invention generally relate to a position sensorless control methodology for electrical machines.
A first aspect of the invention provides a method for position sensorless control of an electrical machine, the method comprising
In a second aspect, there is provided a wind turbine comprising an electrical machine, and an apparatus for position sensorless control of the electrical machine, the apparatus being adapted to carry out the methods of the first aspect.
In another aspect, there is provided a computer readable medium having a computer program recorded thereon, computer program comprising instructions which, when executed by a processor, make the processor perform a method for position sensorless control of an electrical machine in a wind turbine according to the methods of the first aspect.
Embodiments of the present invention are explained, by way of example, and with reference to the accompanying drawings. It is to be noted that the appended drawings illustrate only examples of embodiments of this invention and are therefore not to be considered limiting of its scope, for the invention may admit to other equally effective embodiments.
In the following, reference is made to embodiments of the invention. However, it should be understood that the invention is not limited to specific described embodiments. Instead, any combination of the following features and elements, whether related to different embodiments or not, is contemplated to implement and practice the invention.
Furthermore, in various embodiments the invention provides numerous advantages over the prior art. However, although embodiments of the invention may achieve advantages over other possible solutions and/or over the prior art, whether or not a particular advantage is achieved by a given embodiment is not limiting of the invention. Thus, the following aspects, features, embodiments and advantages are merely illustrative and are not considered elements or limitations of the appended claims except where explicitly recited in a claim(s). Likewise, reference to “the invention” shall not be construed as a generalization of any inventive subject matter disclosed herein and shall not be considered to be an element or limitation of the appended claims except where explicitly recited in a claim(s).
One aspect of the invention provides a method for position sensorless control of an electrical machine, the method comprising
In another embodiment, the estimated rotor speed and the estimated angular rotor position are applied in a flux vector control system of the electrical machine.
The following advantages are associated with the method according to the present invention:
The method may be slightly modified for a stator current control system by transferring the carrier flux reference vector to a voltage vector.
In an embodiment, the method may be applied to interior permanent magnet machines or reluctance machines. In another embodiment, the method is applied to electrical generators.
In an embodiment, the flux vector reference signal may be generated from a power feedback control signal, and it may be any one of a magnetization flux reference signal and a field power flux reference signal.
In an embodiment, the method further comprises:
In another embodiment, the stator flux position is used in transforming the flux vector reference signal from a natural frame to a stator stationary reference frame.
In an embodiment, the load angle is combined with the estimated angular rotor position to obtain the stator flux position.
In an embodiment, the step of determining the position error function signal may comprise the following steps:
In an embodiment, estimating the rotor speed comprises:
In an embodiment, the step of estimating the rotor position may comprise integrating the estimated speed so as to derive the estimated rotor position.
In another embodiment, the step of estimating the rotor position comprises the initialization of the rotor position estimate.
In an embodiment, wherein the initialization comprises obtaining an initial rotor position from any of estimation by alignment of axis at standstill using flux vector control, measurement of stator voltage at an open circuit condition, and an encoder measurement prior to an encoder fault.
In an embodiment, the high frequency signal carrier has a frequency of at least 500 Hz. The fundamental frequency of 12-pole IPM generator at 500 rpm is around 50 Hz. A carrier frequency of around 500 Hz, i.e. 10-times faster than the fundamental frequency at 500 rpm, allows the electromagnetic torque response at the carrier frequency to have a negligible effect on the mechanical drive train. Alternatively, should the number of poles be reduced or increased, the carrier frequency is similarly derived.
In a second aspect, there is provided a wind turbine comprising an electrical machine, and an apparatus for position sensorless control of the electrical machine, the apparatus being adapted to carry out the methods of the first aspect.
In another aspect, there is provided a computer readable medium having a computer program recorded thereon, computer program comprising instructions which, when executed by a processor, make the processor perform a method for position sensorless control of an electrical machine in a wind turbine according to the methods of the first aspect.
In an embodiment, there is provided a position sensorless control methodology for IPM machines using high frequency flux vector signal injection in the estimated rotor flux rotational reference frame. For the proposed solution, the estimated position error function is derived directly from the stator flux equation without any simplification. Therefore, the proposed solution can be applied in a wide speed range and it may be insensitive to stator resistance variations.
In the present embodiment, the electrical machine is an interior permanent magnet generator, where permanent magnets are mounted in slots within the rotor of the generator, the rotor designed to rotate about an axis inside a stator of the generator, converting rotational movement energy to electrical energy. In other embodiments, a reluctance permanent magnet-less generator may be used, configured in a similar manner.
In the present embodiment, a wind turbine comprises an interior permanent magnet generator and the permanent magnet generator further comprises a physical position encoder for the measurement of the rotor position. It is foreseen that the sensorless control schemes can begin operation in the wind turbine generator control system if and when the position encoder suffers an operational fault and ceases to provide reliable operation.
The working principle of the proposed solution is that, when high frequency carrier signal is injected in the flux reference signals along either the estimated FP-axis or the estimated mag-axis, the rotor position error can be driven to zero by minimizing the carrier signal response of stator current along its orthogonal axis along which no carrier signal is injected.
Based on the above working principle, two similar position sensorless control schemes have been developed as shown in
In the estimated rotor flux reference frame, the flux equation is derived as equation (1).
and Ld and Lq are corresponding to stator inductance in rotor flux dq reference frame.
The high frequency signal injected on the estimated FP-axis is represented as equation (2).
The carrier flux response is then is represented as equation (3) with a phase delay angle φ with respect to the carrier flux reference signal.
From equation (1), the flux to current relationship of carrier frequency signal is represented in equation (4).
Substitute equation (3) into equation (4), the carrier high frequency stator current response can be derived as equation (5).
Therefore, the high frequency current response on the mag-axis of estimated rotor flux reference frame can be represented as equation (6).
Utilizing equation (6), the estimated rotor position error function g (AO) is derived from the measured mag-axis stator current component in below three steps:
The estimated speed error signal is thus obtained by propositional-integral regulation (PI regulation) of the estimated position error function signal as shown in equation (10).
ωest
The speed feed-forward signal is generated by low pass filtering of the speed signal applied in the generator control. The low pass filter bandwidth is set to from 2 Hz to 5 Hz.
ωFW=LPF
The raw estimated speed signal is generated by summing up the speed error signal and the speed feed forward signal. The speed feed forward signal is important for improving the dynamic performance of position error regulation so that the position error can be minimized. (12)
ωest
The estimated rotor position signal is obtained by integration of the estimated speed signal with proper initialization of the position as shown in equation (13). For IPM machine generator mode operation, the initial position is obtained from stator line voltage measurement. For IPM machine motoring mode operation, the initial position can be forced to zero or 180° by the IPM machine d-axis is aligned with the demagnetization flux vector axis using control vectors.
θest=θinit+∫ωestdt (13)
In practical implementation, the magnetization current is obtained from coordinate transformation of the measured three phase stator current.
The three phase currents are first transferred from a natural a-b-c coordinate frame into the stator stationary α-β frame using equation (14) and equation (15).
iα=(2*ia−ib−ic)/3 (14)
iβ=(ib−ic)/√{square root over (3)}(15)
The stator current magnetization current component and field power component at estimated rotor flux reference frame is thus obtained using equation (16) and equation (17).
imag
iFP
For the position sensorless control scheme shown
Substituting equation (18) into equation (4), the carrier signal response of stator current FP-axis component is derived as equation (19).
The estimated position error function can be obtained using equation (20).
In 604, the flux reference is generated, and in this case, the flux reference vector is generated from power feedback control. The high frequency carrier signal is injected with either a magnetization flux reference or a field power flux reference.
In 606, the position error is extracted from corresponding current along the field power flux axis or along the magnetization flux axis without high frequency signal injection. In particular, the following steps are taken:
In 608, the generator rotor speed is obtained based on proportional-integral (PI) regulation of position error signal with appropriate speed feed forward compensation. In this embodiment, the following steps are taken:
In 610, the estimated rotor angular position is obtained by an integration of the estimated rotor speed signal with appropriate position initialization. In 612, the estimated position and speed signal are applied in the flux vector control system. The sensorless control system thereafter returns to block 604 to determine the next control sample.
While the invention has been illustrated by a description of various embodiments and while these embodiments have been described in considerable detail, it is not the intention of the applicant to restrict or in any way limit the scope of the appended claims to such detail. Additional advantages and modifications will readily appear to those skilled in the art. The invention in its broader aspects is therefore not limited to the specific details, representative methods, and illustrative examples shown and described. Accordingly, departures may be made from such details without departing from the spirit or scope of applicant's general inventive concept.
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