Claims
- 1. A method of preparing calcium phosphate comprising:
- (a) weighing powdery materials comprising powdery calcium carbonate and powdery calcium monohydrogenphosphate or a powdery dihydrate thereof such that a Ca/P ratio of the powdery materials is 1.45 to 1.67;
- (b) adding water at a temperature of not lower than 30.degree. C. to the weighed powdery materials from step (a) to prepare an aqueous slurry containing about 10% by weight of the powdery materials;
- (c) subjecting the aqueous slurry to a rotational attrition by using a ball mill to carry out a mechanochemical reaction of said calcium carbonate with said calcium monohydrogenphosphate or a dehydrate thereof;
- (d) drying the aqueous slurry, thus mechanochemically reacted, at 80.degree. C.;
- (e) pulverizing the dried slurry to obtain a powdery substance; and
- (f) calcining the powdery substance under conditions of calcination temperature and calcination period of time to obtain a biologically safe calcium phosphate free from all of hemolysis, antigenicity and cytotoxicity, said calcining being carried out at a calcination temperature of 720.degree. to 1,150.degree. C. for a calcination period of time of 1 to 10 hours, said calcining being carried out for a calcination period of time of at least one hour when said calcining is carried out at 1,150.degree. C. and the calcination period of time being related to the calcination temperature such that the calcination period of time is increased with a decrease in said calcination temperature, said calcining being carried out for a calcination period of time of at least 3 hours when said calcining is carried out 1000.degree. C., said calcining being carried out for a calcination period of time of at least 8 hours when said calcining is carried out at 900.degree. C. and said calcining being carried out for a calcination period of time of at least 10 hours when said calcining is carried out at 720.degree. C.
- 2. The method according to claim 1, wherein said powdery calcium carbonate has a particle diameter of not more than 0.5 .mu.m.
- 3. The method according to claim 2, wherein the Ca/P ratio is 1.5.
- 4. The method according to claim 3, wherein step (c) is carried out for 24 hours and step (d) is carried out for 8 hours.
- 5. The method according to claim 1, wherein the water is at a temperature of 30.degree. to 50.degree. C.
- 6. The method according to claim 1, wherein the calcining is carried out at 1150.degree. C. for one hour.
- 7. The method according to claim 1, wherein the calcining is carried out at 1000.degree. C. for three hours.
- 8. The method according to claim 1, wherein the calcining is carried out at 900.degree. C. for eight hours.
- 9. The method according to claim 1, wherein the calcining is carried out at 720.degree. C. for ten hours.
- 10. A method of preparing a sintered body of calcium phosphate comprising:
- (a) weighing powdery materials comprising powdery calcium carbonate and powdery calcium monohydrogenphosphate or a powdery dihydrate thereof such that a Ca/P ratio of the powdery materials is 1.45 to 1.67;
- (b) adding water at a temperature of not lower than 30.degree. C. to the weighed powdery materials from step (a) to prepare an aqueous slurry containing about 10% by weight of the powdery materials;
- (c) subjecting the aqueous slurry to a rotational attrition by using a ball mill to carry out a mechanochemical reaction of said calcium carbonate with said calcium monohydrogenphosphate or a dehydrate thereof;
- (d) drying the aqueous slurry, thus mechanochemically reacted, at 80.degree. C.;
- (e) pulverizing the dried slurry to obtain a powdery substance;
- (f) calcining the powdery substance under conditions of calcination temperature and calcination period of time to obtain a biologically safe calcium phosphate free from all of hemolysis, antigenicity and cytotoxicity, said calcining being carried out at a calcination temperature of 720.degree. to 1,150.degree. C. for a calcination period of time of 1 to 10 hours, said calcining being carried out for a calcination period of time of at least one hour when said calcining is carried out at 1,150.degree. C. and the calcination period of time being related to the calcination temperature such that the period of time is increased with a decrease in said calcination temperature, said calcining being carried out for a calcination period of time of at least 3 hours when said calcining is carried out 1000.degree. C., said calcining being carried out for a calcination period of time of at least 8 hours when said calcining is carried out at 900.degree. C. and said calcining being carried out for a calcination period of time of at least 10 hours when said calcining is carried out at 720.degree. c.;
- (g) molding the calcium phosphate into a desired shape, and
- (h) sintering the molded calcium phosphate to obtain a sintered body of the calcium phosphate.
- 11. The method according to claim 10, wherein said powdery calcium carbonate has a particle diameter of not more than 0.5 .mu.m.
- 12. The method according to claim 11, wherein the Ca/P ratio is 1.5.
- 13. The method according to claim 12, wherein step (c) is carried out for 24 hours and step (d) is carried out for 8 hours.
- 14. The method according to claim 10, wherein the water is at a temperature of 30.degree. to 50.degree. C.
- 15. A method of preparing calcium phosphate comprising:
- (a) weighing powdery materials comprising powdery calcium carbonate and powdery calcium monohydrogenphosphate or a powdery dihydrate thereof such that a Ca/P ratio of the powdery materials is 1.45 to 1.67;
- (b) adding water at a temperature of not lower than 30.degree. C. to the weighed powdery materials from step (a) to prepare an aqueous slurry containing the powdery materials;
- (c) subjecting the aqueous slurry to a rotational attrition by using a ball mill to carry out a mechanochemical reaction of said calcium carbonate with said calcium monohydrogenphosphate or a dehydrate thereof;
- (d) drying the aqueous slurry, thus mechanochemically reacted;
- (e) pulverizing the dried slurry to obtain a powdery substance; and
- (f) calcining the powdery substance under conditions of calcination temperature and calcination period of time to obtain a biologically safe calcium phosphate free from all of hemolysis, antigenicity and cytotoxicity, said calcining being carried out at a calcination temperature of 720.degree. to 1,150.degree. C. for a calcination period of time of 1 to 10 hours, said calcining being carried out for a calcination period of time of at least one hour when said calcining is carried out at 1,150.degree. C. and the calcination period of time being related to the calcination temperature such that the calcination period of time is increased with a decrease in said calcination temperature, said calcining being carried out for a calcination period of time of at least 3 hours when said calcining is carried out 1000.degree. C., said calcining being carried out for a calcination period of time of at least 8 hours when said calcining is carried out at 900.degree. C. and said calcining being carried out for a calcination period of time of at least 10 hours when said calcining is carried out at 720.degree. C.
- 16. The method according to claim 15, wherein said powdery calcium carbonate has a particle diameter of not more than 0.5 .mu.m.
- 17. The method according to claim 15, wherein the aqueous slurry contains about 10% by weight of the powdery materials.
- 18. A method of preparing a sintered body of calcium phosphate comprising:
- (a) weighing powdery materials comprising powdery calcium carbonate and powdery calcium monohydrogenphosphate or a powdery dihydrate thereof such that a Ca/P ratio of the powdery materials is 1.45 to 1.67;
- (b) adding water at a temperature of not lower than 90+.degree. C. to the weighed powdery materials from step (a) to prepare an aqueous slurry containing the powdery materials;
- (c) subjecting the aqueous slurry to a rotational attrition by using a ball mill to carry out a mechanochemical reaction of said calcium carbonate with said calcium monohydrogenphosphate or a dehydrate thereof;
- (d) drying the aqueous slurry, thus mechanochemically reacted;
- (e) pulverizing the dried slurry to obtain a powdery substance;
- (f) calcining the powdery substance under conditions of calcination temperature and calcination period of time to obtain a biologically safe calcium phosphate free from all of hemolysis, antigenicity and cytotoxicity, said calcining being carried out at a calcination temperature of 720.degree. to 1,150.degree. C. for a calcination period of time of 1 to 10 hours, said calcining being carried out for a calcination period of time of at least one hour when said calcining is carried out at 1,150.degree. C. and the calcination period of time being related to the calcination temperature such that the calcination period of time is increased with a decrease in said calcination temperature, said calcining being carried out for a calcination period of time of at least 3 hours when said calcining is carried out 1000.degree. C., said calcining being carried out for a calcination period of time of at least 8 hours when said calcining is carried out at 900.degree. C. and said calcining being carried out for a calcination period of time of at least 10 hours when said calcining is carried out at 720.degree. C.;
- (g) molding the calcium phosphate into a desired shape, and
- (h) sintering the molded calcium phosphate to obtain a sintered body of the calcium phosphate.
- 19. The method according to claim 18, wherein said powdery calcium carbonate has a particle diameter of not more than 0.5 .mu.m.
- 20. The method according to claim 18, wherein the aqueous slurry contains about 10% by weight of the powdery materials.
Parent Case Info
This application is a continuation of U.S. patent application Ser. No. 07/786,507, filed Nov. 1, 1991, abandoned.
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Continuations (1)
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Number |
Date |
Country |
Parent |
786507 |
Nov 1991 |
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