The present technology is generally related to electroactive materials and cells using such electroactive materials exhibiting ultra-stable cyclic life, and high columbic efficiency, and a methods of preparing the electroactive materials, in particular to a method of preparing a VSe2 material and an electrochemical whole cell and an electrochemical symmetric cell using the same.
With the increasing use of renewable energy, rechargeable metal ions batteries have stimulated great attention in the research. Among these, Zn ions batteries (ZIBs) are considered as one of the most promising candidates for high energy storage due to the numerous advantages, including the outstanding theoretical specific capacity (5855 mAh cm−3), proper potential of −0.76 V compared with standard hydrogen electrode, excellent ionic conductivity (two orders higher than that of organic electrolytes), more abundant raw materials than lithium ions batteries and superior safety working environment. As for the working principles of ZIBs, Zinc ions react at both electrodes and travel between them through a water-based electrolyte.
However, the dendrite formation during the cycling and the occurrence of parasitic hydrogen evolution reaction (HER) occurrence in the water-based system hinder its application and commercialization. Specifically, the uneven distribution of zincates migrates towards the tips of the protuberances on the anode surface during deposition process resulting in the severe dendrite growth. The dendrite formed during the continuous cycling causes low Columbic Efficiency (CE) and poor cycle lifespan. Moreover, the generated dendrites will penetrate through the separator, leading to short-circuit failure and fire explosion of the battery. Besides, since the zinc has a more negative redox potential than hydrogen, the HER on the anode surface consumes the water in the electrolyte, corrodes the electrode surface. In addition, the subsequent gas generation from the HER process would make battery unstable and may cause electrolyte leakage.
To date, extensive strategies have been proposed to tackle these problems, including zinc metal anodes structural design, modification of the anode-electrolyte interface, and optimization of the electrolyte composition. It has been revealed that Zn anodes with more exposed (002) basal facets exhibit less active electrochemically and HER inhibition, in comparison with the (100) or (101) plane based on the theoretical analysis. Controlling the (002) texture formation by the strategies mentioned above, which should be horizontally well-aligned along the deposition surface, will be an ultimate method to realize dendrite-free Zn deposition. Some researchers tended to work on the sheared-graphene functional substrate, which shows a relatively small lattice mismatch with Zn (002), facilitates the Zn deposition in a hexagon morphology with (002) orientation parallel to the substrate surface. Besides, an in-situ growth ZnSe cultivator was exploited to regulate (002) formation at the infancy stage, which is beneficial to inhibit the dendrite origination. However, to our best knowledge, no efficient approach to increase Zn (002) texture and inhibit the HER side reaction simultaneously has been proposed so far. The formation of homogeneous, compact and well-oriented zinc surface is the key point to obtain high capacity and long cycle life in the ZIBs.
In one aspect, a method of preparing a VSe2 material with graphene support composite active materials is provided, where the method includes the selenization via chemical vapor deposition (CVD) process. And confinement of V5+ ions by the electrostatic interactions between the amine groups from polydopamine (PDA) and VO3−. The details are shown below:
In another aspect, a zinc ions battery includes an Zn anode, a cathode material, a separator and an electrolyte, wherein: a highly conductive VSe2 with graphene support composite coated on the Zn metal as anode (VSe2/Zn) electrode is provided. The electrolyte is zinc salt. The separator used is glass fiber.
In some embodiments, two electrochemical whole cells include a coin-typed zinc ion secondary battery and pouch cell with VSe2 coated Zn anode. The cathode material is α-MnO2 coated on carbon cloth, and the separator is glass fiber, the electrolyte used in 2 M ZnSO4.
In a further aspect, the HER prohibition test is also provided, which is conducted in a three-electrode system comprising a working electrode (Zn or coated VSe2/Zn), a reference electrode (silver chloride) and a counter electrode (Zn) and a 2 M Na2SO4 as electrolyte. The process may include applying a potential to deposit Zn on working electrode to investigate the hydrogen gas generation. The cycle lifespan of the symmetric cells is provided, and the Coulombic efficiency test of the half cell is provided.
Various embodiments are described below. It should be noted that the specific embodiments are not intended as an exhaustive description or as a limitation to the broader aspects discussed herein. One aspect described in conjunction with a particular embodiment is not necessarily limited to that embodiment and can be practiced with any other embodiment(s).
As used herein, “about” will be understood by persons of ordinary skill in the art and will vary to some extent depending upon the context in which it is used. If there are uses of the term which are not clear to persons of ordinary skill in the art, given the context in which it is used, “about” will mean up to plus or minus 10% of the particular term.
The use of the terms “a” and “an” and “the” and similar referents in the context of describing the elements (especially in the context of the following claims) are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., “such as”) provided herein, is intended merely to better illuminate the embodiments and does not pose a limitation on the scope of the claims unless otherwise stated. No language in the specification should be construed as indicating any non-claimed element as essential.
Herein, we report a novel material, 1T graphene-like vanadium diselenide (VSe2) as the functional layer on the Zn anode for dendrite inhibition and side reaction retraction. The synthesis process includes chemical vapor deposition (CVD), below is the details for the synthesis process:
With this functional layer on the Zn anode, it increases the close-packed Zn (002) facet fraction on the surface during the Zn deposition process, resulting in regular Zn deposition morphology and the cycling stability improvement. From the X-ray diffraction pattern (XRD) results, Zn deposition on VSe2 expose more Zn (002) basal planes and more hexagon Zn crystal were formed, indicating a reorientated transition of deposited Zn atom during the continuous reduction. As for the electrochemical performance, the half cells with VSe2 electrode demonstrated a distinguished CE of above 99%, and the cycling lifespan of the symmetric cell was up to 2500 cycles with about 50 mV overpotential in 1 mA cm−2 with the capacity of 1 mAh cm−2. In addition, the protective layer can suppress the corrosion in the ZnSO4 electrolyte and retard the HER side reaction.
As provided in more detail below, the VSe2/Zn electrode is fabricated with a functional VSe2 layer coated on a pure Zn metal. By using modified electrode to replace the conventional metal and graphene-based matrix, smoother and dendrite-free deposition surface can be achieved. 1T VSe2/Zn anode is beneficial in regulating Zn crystal morphology from randomly oriented to horizontally (002)-oriented plate-like, which enhances the reversibility of active Zn metal and cycling performance in ZIBs. In addition, the protective layer can suppress the corrosion in the ZnSO4 electrolyte and retard the HER side reaction in the potentiostatic sweep test, which is also favorable for the cell's lifespan.
The rechargeable aqueous zinc ions cells provided herein can be run in an open-air atmosphere, which exhibit prolong cycling life and stability. The coin-typed electrochemical cells include electrolyte that have zinc ions. The functional layer described herein may be used in zinc ions batteries and other metal batteries
Embodiment 1. A thin functional layer synthesis technique. The preparation process of VSe2 film with graphene support is illustrated in
The morphology and structure of VSe2 are characterized using HRTEM with SAED. Hexagonal-shaped single crystal of VSe2 with the size about 1 um is observed in Chart a,
Embodiment 2. As for the coated VSe2/Zn and VSe2/Cu electrode synthesis, the produced VSe2 with graphene support powder were mixed with conductive carbon Super P (Canrd) and the binder poly (vinylidene fluoride) (PVDF, Sigma-Aldrich) (7:2:1, mass ratio) separately, then 1-methyl-2-pyrrolidone (NMP, anhydrous) solvent was added and stirred together to get a uniform slurry. The formed slurry was then coated onto a Zn or Cu foil and cut into disks (Φ=16 mm) after drying in a vacuum oven at 60° C. for 24 h.
Embodiment 3. A three-electrode system for cyclic voltammetry (CV) testing including working electrode, reference electrode and counter electrode, wherein Zn or coated VSe2/Zn used as working electrode, silver chloride as reference electrode and Zn as counter electrode and a 2 M ZnSO4 as media. The electrochemical whole cell was kept static at least 10 min. The area of working electrode and counter electrode is 1×1 cm2. The process may include applying a potential to deposit Zn on working electrode to investigate the electroreduction process and hydrogen gas generation. All the galvanostatic discharge-charge performance was obtained in the CT2001 A test instrument (LAND Electronic Co, China).
Embodiment 4. A three-electrode system for Linear sweep voltammetry (LSV) testing including working electrode, reference electrode and counter electrode, wherein Zn or coated VSe2/Zn used as working electrode, silver chloride as reference electrode and Zn as counter electrode and a 2 M Na2SO4 as media. The area of working electrode and counter electrode is 1×1 cm2. The electrochemical whole cell was kept static at least 10 min. The system was operated in a CHI660e electrochemical station (Shanghai Chenhua, China). The process may include applying a potential to deposit Zn on working electrode to investigate the electroreduction process and hydrogen gas generation.
Embodiment 5. Preparation of an electrochemical cell. Coin-typed symmetric cells were assembled using two Zn foils (99.9%, Sigma-Aldrich Corporation) as the anode and cathode, 2 M ZnSO4 (ZnSO4·7H2O, Sigma-Aldrich Corporation) as electrolyte, and glass fiber (420 um, Whatman™ GF/F) as the separator. The diameter of the separator is 19 mm, The diameter of the Zn foils is 16 mm and CR2016 coin cell cases (MTI Corporation) were used. A current of 1 mA cm−2 and a capacity of 1 mAh cm−2 were applied to the cells for cyclic capability testing, the lifespan shown in
And a higher current density of 2 mA cm2 and a capacity of 1 mAh cm−2 were applied to the symmetric cells for cycle life testing, the lifespan shown in
Scanning electron microscope (SEM) was conducted to reveal the electrodeposition morphology of Zn on pure Zn substrate at 1 mA cm2 and 3 mAh cm−2 (
Embodiment 6. A coin-typed symmetric cells were assembled and cycled in the same conditions to the Example 1 with the exception that the anode and cathode are VSe2/Zn foils. In 1 mA cm2 and 1 mAh cm−2 cycling conditions, the cell with VSe2/Zn maintains an exceedingly stable charge/discharge process for 2500 h without voltage variation, shown in
SEM images (
X-ray diffractions was conducted to determine the crystal lattice pattern of deposited Zn above the VSe2/Zn electrode for different deposition times.
Embodiment 7. Coin-typed half cells were assembled using Zn foils as the anode and pure Cu (99.9%, Sigma-Aldrich Corporation) or VSe2/Cu as cathode, glass fiber (420 um, Whatman™ GF/F) as the separator, 2 M ZnSO4 as electrolyte. The Coulombic efficiency of planar Cu and VSe2/Cu was evaluated to test the reversibility.
Embodiment 8. Coin-typed whole cells were assembled using Zn foil or VSe2/Zn as the anode and α-MnO2 coated on the carbon cloth as cathode, glass fiber as the separator, 2 M ZnSO4 as electrolyte. As for the cathode preparation, firstly, 0.15M MnSO4·H2O was mixed with 0.1M KMnO4 solution by the volume ratio of 1:1, and then transferred into a Teflon-lined autoclave at the condition of 160° C. for 12 h. After cooling and centrifugation, the precipitate was dried for 24 h and got the α-MnO2 powder. Then α-MnO2 powder were mixed with carbon Super P (Canrd) and the binder poly (vinylidene fluoride) (PVDF, Sigma-Aldrich) (7:2:1, mass ratio), then 1-methyl-2-pyrrolidone (NMP, anhydrous) solvent was added and stirred together to get a uniform slurry. The formed slurry was then coated onto a carbon cloth and cut into disks after drying in a vacuum oven at 80° C. for 12 h to get the cathode material.
Embodiment 9. Pouch cells were assembled to verify the application potential of the materials, where using 2×2 cm2 VSe2/Zn as the anode and 2×2 cm2 α-MnO2 coated on the carbon fiber cloth with a mass loading of 2 mg cm−2 as cathode, glass fiber as the separator, 2 M ZnSO4 as electrolyte. FIG. displayed a relatively high capacity with the retention of 83.2% for 150 cycles (
While certain embodiments have been illustrated and described, it should be understood that changes and modifications can be made therein in accordance with ordinary skill in the art without departing from the technology in its broader aspects as defined in the following claims.
The embodiments, illustratively described herein may suitably be practiced in the absence of any element or elements, limitation or limitations, not specifically disclosed herein. Thus, for example, the terms “comprising,” “including,” “containing,” etc. shall be read expansively and without limitation. Additionally, the terms and expressions employed herein have been used as terms of description and not of limitation, and there is no intention in the use of such terms and expressions of excluding any equivalents of the features shown and described or portions thereof, but it is recognized that various modifications are possible within the scope of the claimed technology.
The present disclosure is not to be limited in terms of the particular embodiments described in this application. Many modifications and variations can be made without departing from its spirit and scope, as will be apparent to those skilled in the art. Functionally equivalent methods and compositions within the scope of the disclosure, in addition to those enumerated herein, will be apparent to those skilled in the art from the foregoing descriptions. Such modifications and variations are intended to fall within the scope of the appended claims. The present disclosure is to be limited only by the terms of the appended claims, along with the full scope of equivalents to which such claims are entitled. It is to be understood that this disclosure is not limited to particular methods, reagents, compounds, compositions, or biological systems, which can of course vary. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only, and is not intended to be limiting.
All publications, patent applications, issued patents, and other documents referred to in this specification are herein incorporated by reference as if each individual publication, patent application, issued patent, or other document was specifically and individually indicated to be incorporated by reference in its entirety. Definitions that are contained in text incorporated by reference are excluded to the extent that they contradict definitions in this disclosure.