The present invention relates to improvements in flow return (eyeball) fittings for swimming pools, and more particularly to a method of using such fittings which are capable of regulating flow, for improving pool water surface agitation for a pool with a variable speed pump operating at low RPMs.
Many homes today have been upgraded or even built from scratch to incorporate a swimming pool. In certain parts of the country, particularly the southern states, the percentage of homes with either an in-ground or an above-ground pool is even greater due to the higher temperatures and longer usable season, despite the inconvenience of, and the costs associated with, maintaining the pool. The inconvenience has been virtually eliminated with the proliferation of and competition between companies that cater to servicing and maintaining of a homeowner's swimming pool. While some of the costs may be attributed to the fees for such services and chemicals or other products required annually, another significant source of a pool's expenses may be attributed to the utility costs incurred.
Electricity consumed by a pool's filter pump is sizeable, but appropriate periods of filtration are necessary to maintain the pool water in a serviceable condition. Recommended periods of filter use vary throughout the country, and although some pool owners operate their pool pump and filter on an 8-hour on/16 hour-off cycle, the pump is more preferably operated to filter 24 hours a day during the applicable seasonal. The 24-hour cycle is preferable because constant circulation serves not only to remove dirt and debris, but also to prevent algae outbreaks and pH swings, which serves to reduce the related maintenance costs. But the energy consumption involved in this consistent usage can account for up to 60% of a homeowner's summer utility bills, making his or her summer energy costs far more expensive than winter heating costs.
A key factor in properly selecting a swimming pool filter pump is the turnover, meaning the amount of time it takes to move a volume of water equal to that stored in the pool, through the filter system once. Where a pool experiences high usage, it may be recommended in certain regions to use a six-hour turnover; for medium usage, an eight-hour turnover; and for low use, a ten hour turnover. The turnover, along with the pool's size and necessary flow rate will lead a purchaser to an optimal single-speed pump size, with its associated cost. However, many pool retailers use upgrades in the pump size as a marketing incentive to beat the competition, making them needlessly oversized. Therefore, the filter pump will be energy inefficient due to its RPM speed rating for the proper turnover rate, and will be even more wasteful when utilized in a highly desirable 24-hour cycle. As a result, some states, including California and Florida, have taken legislative action recently to regulate residential pool pump efficiencies.
The problem has been largely addressed with the introduction of variable-speed pool pumps, which are commercially available today. Use of a properly sized, high-efficiency, variable-speed pump on a 24-hour basis—which will normally be at a correspondingly lower RPM setting—will in fact be less expensive than the oversized fixed-speed pump operated only part-time throughout the day.
However, the variable speed pump, by running at different speeds in revolutions per minute, will vary the amount of water being returned to the pool in gallons per minute, which presents a new problem. The water being delivered to the standard pool-wall eyeball fittings, of which U.S. Pat. No. 4,717,078 serves as an example, at energy efficient low rpm settings, will occur at too low of a flow rate. This lower flow rate that occurs at each of the pool's eyeball fittings, while advantageously using less energy, will adversely produce insufficient surface agitation of the water. Prior art methods usable to address this problem, such as the one shown by expired U.S. Pat. No. 4,503,573 to Handzel, have heretofore only offered complex and costly solutions. The invention disclosed herein more elegantly addresses this problem in selectively restricting flow to certain returns, to thereby allow greater flow to the remaining returns. This creates the desired water agitation while still permitting energy savings by running the variable speed pump at a lower speed, without the use of expensive components and redundancy. (Note—all references cited in this document are incorporated herein in their entirety by reference).
A bi-fold split-disk butterfly valve is configured to be incorporated into a standard pool eyeball fitting to create a more functional arrangement. The bi-fold split-disk butterfly valve fitting may contain a housing that is installable into the side wall of a pool. The housing may provide support for a sleeve, into which is installed a bi-fold split-disk assembly (
The axle may be a hollow cylinder containing a helical compression spring that is trapped therein by two pins which have exposed, and rounded edges. Wrapped about the outside of the axle may be a helical spring having straight ends extending away from the coils to provide torsional biasing of the two demi-disks. The demi-disks may each have a recessed area to positively retain the straight ends of the torsion spring. The spring biased pins of the axle may be used to install the bi-fold split-disk assembly into co-axial holes in the sleeve.
With the bi-fold disk assembly installed into the sleeve, the assembly would be normally biased to a closed position (
The sleeve may have a spherical internal surface to accommodate installation of a spherical eyeball that could be used to direct the flow of water from the pump to different regions of the pool. The eyeball may be rotatably retained in the sleeve by attachment of an eyeball cover plate, which has a spherical internal surface to mate with the spherical eyeball.
In normal operation, when the variable flow pump is advanced to a high speed, the static pressure would overcome the biasing of the torsion spring to rotate both demi-disks to the open position (
Since a pool may have multiple eyeball return fittings and the filter pump may operate at various speeds, one or more of those fittings may be equipped without the valve of the current invention, one or more may be equipped with a valve having a low stiffness for the torsion spring, and one or more may be equipped with a valve having a higher spring stiffness. Such an arrangement would permit flow through only as many return fittings as necessary to create sufficient agitation, and the fittings through which flow was occurring would correspond to the speed setting of the pump. At a low setting, flow would be through the fittings having no valve therein, and the fittings with a valve utilizing a low spring rate. At a high setting, flow would be through all of the fittings.
The housing 11 may have a cylinder 12, which may be threadably inserted into a receptacle 90 that is installed in the sidewall 100 of a pool (
The housing 11 being so constructed may receive the sleeve 30 and the bi-fold split-disk assembly 70, which are shown assembled together in
The demi-disk 71 may preferably be approximately one-half of a circular disk, having a diametrical edge 73, and flat edge 72 which is located roughly through the center of the circle diametrical edge 73. The diametrical edge 73 may be sized to match the sleeve 30. Demi-disk 71 may also have a generally flat front face 74 and back face 75. Protruding from the back face 75 of demi-disk 71 may be a pair of walls 76 that form a clevis, with each wall having a hole therein to form a pair of coaxial holes. Each of the walls 76 of the clevis may preferably protrude past flat edge 72, whereby the axis of the coaxial holes may be approximately coplanar with the flat edge 72. Back face 75 may have a flat recessed area 77 located between the walls of the clevis 76. The clevis 76 (and recess 77) may preferably be offset from being centered on the back face 75 of demi-disk 71 by approximately one-half of the thickness 78 of the wall 76 of the clevis. This offsetting of the clevis 76 on back face 75 of demi-disk 71 permits two identical demi-disks 71 to be pushed together as shown in
In between the respective clevis walls of the two demi-disks 71 may be one or more helical springs 80 with pairs of straight ends 81 extending therefrom. The straight ends 81 may be received in the recess 77 of each respective demi-disk, and may alternatively just contact the flat back face 75. The axle assembly 60 may be inserted through the holes of the first walls of the clevis 76 of each demi-disk, and through the coils 82 of the helical spring(s) 80, and finally through the second walls of the clevis 76 of the two demi-disks, as seen in
The bi-fold split-disk assembly 70 may be mounted into the sleeve 30 as seen in
In another alternate embodiment, the axle cylinder 61 of axle 60 may have a rectangular-shaped protrusion 65 that extends downward (
To one familiar with the art, it should be apparent that other possible means of preventing rotation are possible, including, but not limited to, bonding the axle cylinder 61 to the sleeve 30, or having the outer surface of the axle cylinder 61 have a rectangular cross-section locally at the ends, which may be slidably received by rectangular openings in first end 31 of sleeve 30, rather than in holes 41. It may be seen from this description that where protrusion 65 is used in conjunction with the axle cylinder 61 that has a cylindrical outer surface, the rectangular protrusion could also be slidably received in such a small rectangular opening, while the pin 63 may need to be depressed to be simultaneously received by the hole 41.
As previously mentioned, as to sizing of the diametrical edge 73 of the demi-disk 71, its size should preferably be set to provide minimal clearance with the diameter of the inner cylindrical surface 35, and the coaxial holes 41 may preferably be located near first end 32. With the holes being so located, the torsionally mounted helical spring 80 may bias the two demi-disks 71 of the bi-fold split-disk assembly 70 to a position in which the disk's front face 74 may be approximately flush to the first end 32 of first cylinder 31 of the sleeve 30 (
The first cylinder 31 of the sleeve 30 may connect to a second cylinder 36, which may begin at the second end 33 of the first cylinder and run to a second cylinder end 37. Second cylinder 36 may have an outer cylindrical surface 38, which may be formed to have a greater diameter than outer cylindrical surface 34, and thus create a step 40. Second cylinder 36 may also have an inner surface 39. Inner surface 39 may be cylindrical, or may alternatively be spherical, or it may comprise a spherical surface transitioning into a cylindrical surface.
With the bi-fold split-disk assembly 70 mounted into the sleeve 30, as described, the combination (seen in
As seen in
Once the combination of the bi-fold split-disk assembly 70 and sleeve 30 (
Once the eyeball 43 has been properly positioned within the sleeve, the eyeball cover plate 50 may be installed over the eyeball. Eyeball cover plate 50 may comprise a cylinder, having a cylindrical inner surface 51, and a cylindrical outer surface 53, which are connected by an edge surface 52. Cylindrical outer surface 53 transitions, distally from the edge surface 52, into a curved front cover surface 54, which has a circular opening 55. The circular opening 55 may be sized so as to permit the eyeball 43 to protrude therefrom. In addition, the eyeball cover plate 50 may have a spherical inner surface 56, which is located between the circular opening 55 and the cylindrical inner surface 51. The spherical inner surface 56, once the eyeball cover plate 50 has been installed, will be flush against the spherical outer surface 44 of eyeball 43, so that the eyeball may be moveably positioned between the spherical inner surface 56 of eyeball cover plate 50 and the spherical inner surface 39 of the second cylinder 36 of the sleeve 30. With the eyeball cover plate 50 properly installed, the bi-fold split-disk butterfly valve 10 may appear as in
A pool may have a plurality of eyeball return fittings to accommodate the flow return from the filtering unit. The pool designer may thus opt to incorporate the eyeball fitting 10 with a bi-fold split-disk butterfly valve of the present invention into one or more of those fittings, and may do so according to a couple different methods, which may serve to improve pool surface water agitation to reduce settling of debris at low filter pump RPMs (revolutions per minute).
In a first method, a series of first eyeball fittings 10P, which comprise eyeball fittings that are known in the prior art and therefore do not incorporate the split-disk bi-fold valve therein, may be located on one or more sidewalls of the pool, to thereby permit free return flow of filter pump water. (It should be noted that a pool may be comprised of one continuous curved wall, or one or more flat walls, or a combination therebetween). A series of second eyeball fittings 10V, which include the bi-fold split-disk butterfly valve disclosed herein, may be installed in the pool so as to be interspersed between the first eyeball fittings, as seen in
In normal operation of the pool filter with the pump operating at full speed (high RPMs), the flow rate would be sufficient to counter the biasing of the torsional spring 80 of bi-fold split-disk valve of eyeball fittings 10V, so that the demi-disks 71 would be open as in
In this first method, the pool designer may opt to utilize the same spring stiffness for the torsional spring 80 in each of the eyeball return valves 10 in a particular pool installation. In this embodiment, during low speeds, all of the valves of eyeball fittings 10V would be closed and block the return flow, once the return flow fell to, or went below, a threshold flow rate.
In an alternative method, for intermediate pump speeds (between high and low RPMs), the pressure force on the demi-disks from the flow rate may only be sufficient to cause the demi-disks to be partially biased back to the closed position, and may thus permit some water flow, and of course, at a high pump speed, the demi-disks would be fully open, while at low RPMs, the demi-disks would be fully closed.
In yet another embodiment, the torsional capability (spring constant) of the helical spring 80 may be varied for different eyeball return fittings 10V that are utilized in a given pool installation to correspond to different flow rates of the variable speed filter pump. For example, a pool may utilize ten eyeball fittings, four of which may be the prior art eyeball fitting, 10P, and six of which may be the eyeball fitting of the current invention 10V. In this case, three of the six eyeball fittings 10V may have a higher spring constant, and thus may remain open when the filter pump is only reduced from high to mid-level RPMs, while the remaining three eyeball fittings with a lower spring constant are biased closed. When the filter pump is further reduced from mid-level RPMs to low RPMs, the three eyeball fittings 10V having the higher spring constant may also then bias its disks to be closed, so that filter return discharge is then only from the four prior art eyeball fittings 10P. Where multiple filter pump speeds are used (possibly a six-speed filter pump), it may be seen that torsion springs in each of the six (or alternatively a plurality of) second eyeball fittings may each comprises a unique spring constant, resulting in successive closing of second eyeball fittings across the six possible flow rates (or more generally, for a spectrum of flow rates).
The examples and descriptions provided merely illustrate a preferred embodiment of the present invention. Those skilled in the art and having the benefit of the present disclosure will appreciate that further embodiments may be implemented with various changes within the scope of the present invention. Other modifications, substitutions, omissions and changes may be made in the design, size, materials used or proportions, operating conditions, assembly sequence, or arrangement or positioning of elements and members of the preferred embodiment without departing from the spirit of this invention.
This application claims priority on U.S. Provisional Application Ser. No. 61/280,603 filed on Nov. 5, 2010, the disclosures of which are incorporated herein by reference.
Number | Date | Country | |
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61280603 | Nov 2009 | US |