Claims
- 1. A method of resisting corrosion of metals in concrete comprising,
introducing into fresh concrete having metal elements at least one compound capable of sequestering chloride ions, and allowing said concrete to set.
- 2. The method of claim 1 including
employing as said compound a compound capable of establishing a corrosion resistant oxide layer on embedded metal elements.
- 3. The method of claim 1 including
effecting said chloride sequestration in a low-solubility compound.
- 4. The method of claim 3 including
employing a nitrite-containing compound as said compound.
- 5. The method of claim 1 including
introducing said compound to fresh concrete in an amount of about 3 to 88 pounds of particulate solid per cubic yard of hydrated fresh concrete.
- 6. The method of claim 3 including
employing said method on metal elements made of steel.
- 7. The method of claim 2 including
employing as said compound, a compound capable of liberating nitrite ions.
- 8. The method of claim 1 including
employing as said compound a compound selected from the group consisting of
3CaO.Al2O3.Ca(NO2)2.nH2O; 3CaO.Al2O3.Ca(NO3)2.nH2O; 3CaO.Fe2O3.Ca(NO2)2.nH2O; and 3CaO.Fe2O3.Ca(NO3)2.nH2O wherein n=0 to 24.
- 9. The method of claim 2 including
employing as said compound a compound selected from the group consisting of 3Me(II)O.R2O3.Me(II)(anion)2.nH2O and 3Me(II)O.R2O3.Me(II)(anion).nH2O wherein Me(II) is one or more cations, R2 is Al2, Fe2 or Cr2, anion is NO2, NO3, CO3, BO4, or OH and n is 0 to 24.
- 10. The method of claim 2 including
employing as said compound, a compound selected from the group consisting of CaO.Al2O3.Ca(NO)2.nH2O and 3CaO.Al2O3.Ca(NO3)2.nH2O wherein n=0 to 24.
- 11. The method of claim 1 including
said metal elements being embedded reinforcing elements.
- 12. The method of claim 1 including
introducing said compound as slurry.
- 13. The method of claim 1 including
effecting said compound introduction into ingredients of said concrete prior to creating said concrete.
- 14. The method of claim 1 including
effecting said compound introduction by mixing said compound in dry form with cement in dry form and subsequently adding water to said compound and cement mixture.
- 15. The method of claim 14 including
adding other ingredients to said mixture prior to adding said water.
- 16. The method of claim 2 including
employing said compound in the following reaction to create the chloride-sequestering compound and to establish said corrosion resistant oxide layer 3CaO.Al2O3.Ca(NO2)2.nH2O+2Cl−→3CaO.Al2O3.CaCl2.nH2O+2NO2−wherein n=0 to 24.
- 17. A method of resisting corrosion in concrete containing metal elements comprising,
introducing at least one compound capable of sequestering chloride ions into at least one component employed in creating fresh concrete, employing said compound and component to establish fresh concrete having said metal elements therein, and allowing said concrete to set.
- 18. The method of claim 17 including
effecting said introduction by admixing said compound with minerals to be employed to make said fresh concrete.
- 19. The method of claim 17 wherein
said metal elements are composed of steel.
- 20. The method of claim 17 including
employing said compound in the following reaction to create the chloride sequestering compound and to establish said corrosion resistant oxide layer 3CaO.Fe2O3.Ca(NO2).nH2O+2Cl−=3CaO.Fe2O3.CaCl2.nH2O+2NO2−wherein n=0 to 24.
- 21. The method of claim 20 including
said metal elements are composed of steel.
- 22. A concrete structure comprising
fresh concrete a plurality of metal elements in contact with said fresh concrete, and a compound capable of sequestering chloride ions disposed within said concrete.
- 23. The concrete structure of claim 22 including
said concrete structure being a bridge.
- 24. The concrete structure of claim 22 including
said concrete structure being a pier.
- 25. The concrete structure of claim 22 including
said concrete structure being a portion of a highway.
- 26. The concrete structure of claim 22 including
said concrete structure being a portion of a parking garage or parking lot.
- 27. The concrete structure of claim 22 including
said compound being capable of establishing a corrosion resistant oxide layer on said metal reinforcing elements.
- 28. The concrete structure of claim 22 including
said chloride ion sequestering being effected in a low-solubility compound.
- 29. The concrete structure of claim 22 including
employing said chloride ion sequestering a compound containing calcium nitrite.
- 30. The concrete structure of claim 22 including
said compound being selected from the group consisting of
3CaO.Al2O3.Ca(NO2)2.nH2O; 3CaO.Al2O3.Ca(NO3)2.nH2O; 3CaO.Fe2O3.Ca(NO2)2.nH2O and 3CaO.Fe2O3.Ca(NO3)2.nH2O wherein n=0 to 24.
- 31. The concrete structure of claim 22 including
said compound being selected from the group consisting of 3Me(II)O.R2O3.Me(II)(anion)2.nH2O and 3Me(II)O.R2O3.Me(II)(anion).nH2O wherein Me(II) is one or more cations, R2 is Al2, Fe2 or Cr2, anion is NO2, NO3, CO3, BO4, or OH and n is 0 to 24.
- 32. The concrete structure of claim 31 including
said compound being selected from the group consisting of 3CaO.Al2O3.Ca(NO2)2.nH2O and 3CaO.Al2O3.Ca(NO3)2.nH2O wherein n=0 to 24.
- 33. A compound capable of sequestering chloride comprising
a compound selected from a group consisting of 3CaO.Al2O3.Ca(NO2)2.nH2O wherein n=0to 24. 3CaO.Al2O3.Ca(NO3)2.nH2O; and 3CaO.Fe2O3.Ca(NO2)2.nH2O; wherein n=0 to 24.
- 34. The compound of claim 33 including
said compound selected from the group consisting of 3CaO.Al2O3.Ca(NO2)2.nH2O, and 3CaO.Fe2O3.Ca(NO2).nH2O wherein n=0 to 24.
- 35. The method of claim 34 including
employing the following reaction in sequestering said chloride ions 3CaO.Al2O3.Ca(NO2)2.nH2O+2Cl−→3CaO.Al2O3.CaCl2.nH2O+2NO2−.
- 36. The method of claim 34 including
employing the following reaction in sequestering said chloride ions 3CaO.Fe2O3.Ca(NO2).nH2O+2Cl−→3CaO.Fe2O3.CaCl2.nH2O+2NO2−
CROSS REFERENCE TO RELATED APPLICATION
[0001] The present application is a divisional application of U.S. Ser. No. 10/010,581, filed Nov. 13, 2001.
Divisions (1)
|
Number |
Date |
Country |
Parent |
10010581 |
Nov 2001 |
US |
Child |
10289808 |
Nov 2002 |
US |