Field of the Disclosure
The present disclosure generally relates to a method of sealing wells by squeezing a sealant into an annulus thereof.
Description of the Related Art
The hard impermeable sheath deposited in the annular space in a well by primary cementing is subjected to a number of stresses during the lifetime of the well. The pressure inside the casing can increase or decrease as the fluid filling it changes or as additional pressure is applied to the well, such as when the drilling fluid is replaced by a completion fluid or by a fluid used in a stimulation operation. A change of temperature also creates stress in the cement sheath, at least during the transition period before the temperatures of the steel and the cement come into equilibrium. As a result of pressure and temperature changes, the integrity of the cement sheath can be compromised. Thus, it can become necessary to repair the primary cement sheath, such as during a plug and abandonment operation. One way to repair the primary cement sheath is by squeeze cementing, i.e., squeezing Portland cement thereinto.
The use of conventional Portland cement for squeeze cementing has limitations, for instance, if the primary cement sheath is leaking fluid, such as gas, through micro-channels, squeeze cementing is not feasible, even using micro-fine ground Portland cement.
The present disclosure generally relates to a method of sealing wells by squeezing sealant into the annulus between the inner and outer tubular strings. In one embodiment, a method for sealing a well includes: placing an obstruction in a bore of an inner tubular string disposed in a wellbore; forming an opening through a wall of the inner tubular string above the obstruction; mixing a resin and a hardener to form a sealant; and squeezing the sealant into the bore, through the opening, and into an annulus formed between the inner tubular string and an outer tubular string, thereby repairing a cement sheath present in the annulus.
In another embodiment, a method for sealing a well includes: placing an obstruction in a bore of an inner tubular string disposed in a wellbore; forming an opening through a wall of the inner tubular string above the obstruction; mixing a resin and a hardener to form a sealant; and squeezing the sealant into the bore, through the opening, and into an annulus formed between the inner tubular string and the wellbore, thereby repairing a cement sheath present in the annulus.
So that the manner in which the above recited features of the present disclosure can be understood in detail, a more particular description of the disclosure, briefly summarized above, may be had by reference to embodiments, some of which are illustrated in the appended drawings. It is to be noted, however, that the appended drawings illustrate only typical embodiments of this disclosure and are therefore not to be considered limiting of its scope, for the disclosure may admit to other equally effective embodiments.
Once the drive pipe 5 has been set, and (if desired cemented 10a, the subsea wellbore 4 is drilled into the seafloor 9f within the envelope of the drive pipe 5. The surface casing string 6 is then run-in the drive pipe 5 and into the wellbore 4 and cemented into place by forming a cement sheath 10b. When the wellbore 4 reaches a hydrocarbon-bearing formation 11, i.e., crude oil and/or natural gas, the production casing 7 is run-into the wellbore 4 and cemented into place with cement sheath 10c. Thereafter, the production casing string 7 is perforated 12 to permit the fluid hydrocarbons (not shown) to flow into the interior thereof. The hydrocarbons are transported from the formation 11 through the production tubing string 8. An annulus 13 defined between the production casing string 7 and the production tubing string 8 is commonly isolated from the producing formation 11 with a production packer 14.
During production of hydrocarbons from the well 3, it may become necessary to workover the well, install an artificial lift system, and/or stimulate or treat the formation 11. To facilitate any of these operations, it is typically desirable to temporarily plug the well 3. Also, once the formation 11 has been produced to depletion, regulations often require permanently plugging the well 3 prior to abandoning the well 3. If either or both of the cement sheathes 10b,c have become compromised, they will need to be repaired during either the temporary or permanent plugging and abandonment operation, using the squeeze operation.
In order to prepare for the squeeze operation, the equipment package 1 is delivered to the platform 2 via a transport vessel (not shown). The equipment package includes a coiled tubing unit 15, a mixing unit 16, and a squeeze pump 17. The coiled tubing unit 15 includes a drum having coiled tubing 22 (
To deploy the BHA into the well bore, one or more valves of the tree are opened and the BHA is deployed into the production tubing string in the wellbore 4 using the wireline 19. The BHA is deployed to a depth adjacent to and above the production packer 14. Once the BHA has been deployed to the desired depth, electrical power or an electrical signal is supplied to the BHA via the wireline 19 to fire the perforating gun into the production tubing string 8, thereby forming tubing perforations 20 through the wall thereof. The BHA is retrieved to the lubricator and the lubricator is then removed from the production tree.
Cement slurry (not shown) is then pumped through the production tree head, down the production tubing string 8, and into the annulus 13 via the created tubing perforations 20. Wellbore fluid displaced by the cement slurry will flow up the annulus 13, through the wellhead and to the platform 2. Once a desired quantity of cement slurry has been pumped into the annulus 13, an annulus valve of the wellhead is closed while continuing to pump the cement slurry, thereby forcing or “squeezing” cement slurry into the adjacent formation 11. Once pumped into place, the cement slurry is allowed to cure for a predetermined amount of time, such as one hour, six hours, twelve hours, or one day, thereby forming the cement plug 21 in the annulus, the surrounding formation, and within the lower portion of the production tubing string 8.
Once the cement plug 21 has cured, a second BHA (not shown) is connected to the wireline 19 in the lubricator and deployed through the production tree. The second BHA commonly includes a cablehead, a collar locator, an anchor, a hydraulic power unit (HPU), an electric motor, and a tubing cutter. The second BHA is deployed into the production tubing string 8 to a depth adjacent to and above the production packer 14. Once the second BHA has been deployed to the cutting depth, the HPU is operated by supplying electrical power via the wireline 19 to extend blades of the tubing cutter and operate the motor to rotate the extended blades, thereby severing an upper portion of the production tubing string 8 from a lower portion thereof. The second BHA is then retrieved to the lubricator and the lubricator is removed from the production tree. The production tree is removed from the wellhead and the severed upper portion of the production tubing string 8 is removed from the wellbore 4, leaving the wellbore in the state shown in
Once the severed portion of the production tubing string 8 has been removed, a third BHA (not shown) is connected to the wireline 19 in the lubricator and deployed through the wellhead. The third BHA commonly includes a cablehead, a collar locator, a setting tool, and a bridge plug 23. The third BHA is deployed to a setting depth along a portion of the production casing string 7 adjacent, and above, the lower terminus of the surface casing string 6. Once the third BHA has been deployed to the setting depth, electrical power is supplied to the third BHA via the wireline 19 to operate the setting tool, thereby expanding the bridge plug 23 against an inner surface of the production casing string 7. Once the bridge plug 23 has been set as shown in
A fourth BHA 24 is then connected to the wireline 19 in the lubricator and deployed through the wellhead. The fourth BHA 24 commonly includes a cablehead, a collar locator, and a casing perforator, such as a perforating gun. The fourth BHA 24 is deployed to a firing depth adjacent to and above the bridge plug 23. Once the fourth BHA 24 has been deployed to the firing depth, electrical power or an electrical signal is supplied to the fourth BHA via the wireline 19 to fire the perforating gun into the production casing string 7, thereby forming casing perforations 25 through a wall thereof as shown in
Each transfer pump 30a,b is, in the embodiment, a metering pump and the dispensing hopper 31 is a metering hopper. An inlet of each transfer pump 30a,b is connected to a respective liquid tote 29a,b.
A first liquid tote 29a of the liquid totes 29a,b includes a resin 33r. The resin 33r may be an epoxide, such as bisphenol F. The viscosity of the sealant 28 may be adjusted by premixing the resin 33r with a diluent, such as alkyl glycidyl ether or benzyl alcohol. The viscosity of the sealant 28 may range between fifty and two thousand centipoise. The epoxide may also be premixed with a bonding agent, such as silane. A second liquid tote 29b of the liquid totes 29a,b may include a hardener 33h selected based on the temperature in the wellbore 4. The contents of the liquid totes 29a, b may be reversed. For low temperature applications, the hardener 33h may be an aliphatic amine or polyamine or a cycloaliphatic amine or polyamine, such as tetraethylenepentamine. For high temperature applications, the hardener 33h may be an aromatic amine or polyamine, such as diethyltoluenediamine. The dispensing hopper 31 includes a particulate weighting material 34 having a specific gravity of at least two. The weighting material 34 may be barite, hematite, hausmannite ore, or sand.
Alternatively, wellbore fluid may be non-aqueous and the resin 33r may also be premixed with a surfactant to maintain cohesion thereof. Alternatively, the resin 33r may also be premixed with a defoamer.
To form the sealant 28, the first transfer pump 30a is operated to dispense the resin 33r into the blender 32. A motor of the blender 32 is then activated to churn the resin 33r. The hopper 31 is then operated to dispense the weighting material 34 into the blender 32. The weighting material 34 is added, as required, in a proportionate quantity such that a density of the sealant 28 corresponds to a density of the wellbore fluid. The density of the sealant 28 may be equal to, slightly greater than, or slightly less than the density of the wellbore fluid.
The second transfer pump 30b is operated to dispense the hardener 33h into the blender 32. The hardener 33h is added in a proportionate quantity such that the thickening time of the sealant 28 corresponds to the time required to pump the sealant through the coiled tubing 22, plus the time required to squeeze the sealant into the annulus 36 (
The squeeze packer is then unset, such as by exerting tension on (pulling on) the coiled tubing 22. The coiled tubing 22 and the fifth BHA 26 is retrieved to the platform 2 and the sealant is allowed to cure for a time, such as between one to five days. If the abandonment operation is permanent, once the sealant 28 has cured, the drive pipe 5, surface casing string 6, and production casing string 7 will typically be cut at or just below the seafloor 9f, thereby completing the abandonment operation.
The fifth BHA 26 is then connected to the coiled tubing 22 and the injector head of the coiled tubing unit 15 is operated to lower the fifth BHA to the squeezing depth adjacent to and above the deep perforations 38. Once the fifth BHA 26 has been deployed to the squeezing depth, the squeeze packer of the fifth BHA 26 is set. The squeeze pump 17 is operated to pump the sealant 28 from the blender 32 and into the coiled tubing 22 and then to chase the sealant with a secondary fluid such as seawater, thereby driving the sealant 28 through the coiled tubing 22 and into the annuli 36, 39 via the casing perforations 38. The sealant 28 flows into and through voids in the cement sheathes 10b,c present in the respective annuli 36, 39, thereby filling the voids and restoring the integrity thereof. The sealant 28 may also plug a portion of the cement sheath 10c adjacent to the surface casing string 6 and a portion of the cement sheath 10b adjacent to the drive pipe 5.
The fourth BHA 24 is then connected to the wireline 19 in the lubricator and deployed through the wellhead. The fourth BHA 24 is deployed to an alternative firing depth adjacent to and above the bridge plug 23. Once the fourth BHA 24 has been deployed to the alternative firing depth, electrical power or an electrical signal is supplied to the fourth BHA via the wireline 19 to fire the perforating gun into the production casing string 7, thereby forming alternative casing perforations 40 through a wall thereof. The fourth BHA 24 is then retrieved to the lubricator and the lubricator is removed from the wellhead.
The fifth BHA 26 is then connected to the coiled tubing 22 and the injector head of the coiled tubing unit 15 is operated to lower the fifth BHA to an alternative squeezing depth adjacent to and above the alternative casing perforations 40. Once the fifth BHA 26 has been deployed to the alternative squeezing depth, the squeeze packer of the fifth BHA 26 is set. The squeeze pump 17 is operated to pump the sealant 28 from the blender 32 and into the coiled tubing 22 and then to chase the sealant with a secondary fluid such as seawater, thereby driving the sealant 28 through the coiled tubing 22 and into the annulus 36 via the alternative casing perforations 40. The sealant 28 flows into and through the voids in the cement sheath 10c present in the annulus 36 thereby filling the voids and restoring the integrity of the cement sheath. The sealant 28 thus plugs a portion of the cement sheath 10c adjacent to the wellbore wall.
The fifth BHA 26 is then connected to the coiled tubing 22 and the injector head of the coiled tubing unit 15 is operated to lower the fifth BHA to a second alternative squeezing depth adjacent to and above the alternative deep perforations 41. Once the fifth BHA 26 has been deployed to the second alternative squeezing depth, the squeeze packer of the fifth BHA 26 is set. The squeeze pump 17 is operated to pump the sealant 28 from the blender 32 and into the coiled tubing 22 and then to chase the sealant with an alternative fluid such as seawater, thereby driving the sealant 28 through the coiled tubing 22 and into the annuli 36, 39 via the casing perforations 38. The sealant 28 flows into and through voids in the cement sheathes 10b,c present in the respective annuli 36, 39, thereby filling the voids and restoring the integrity thereof. The sealant 28 plugs a portion of the cement sheath 10c adjacent to the surface casing string 6 and a portion thereof adjacent to the wellbore wall. The sealant 28 may also plug a portion of the cement sheath 10b adjacent to the wellbore wall.
Alternatively, a pipe string is used instead of the coiled tubing 22 to transport the sealant into the wellbore 4. The pipe string typically includes joints of drill pipe or production tubing connected together, such as by threaded couplings.
Alternatively, a cement plug is used instead of or in addition to the bridge plug 23.
Alternatively, the well 2 may further include one or more intermediate casing strings between the surface 6 and production 7 casing strings and the sealant is squeezed into one or more annuli formed between the production casing string and the intermediate casing strings. Alternatively, the sealant is squeezed into an annulus formed between a liner string and a casing string and/or between the liner string and the wellbore wall.
Alternatively, the wellbore 4 may be subsea having a wellhead located adjacent to the seafloor and any of the sealing operations may be staged from an offshore drilling unit or an intervention vessel. Alternatively, the wellbore 4 may be subterranean and any of the sealing operations may be staged from drilling or workover rig located on a terrestrial pad adjacent thereto.
While the foregoing is directed to embodiments of the present disclosure, other and further embodiments of the disclosure may be devised without departing from the basic scope thereof, and the scope of the invention is determined by the claims that follow.
Number | Date | Country | |
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62203140 | Aug 2015 | US |