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This present disclosure relates generally to use of microbes and/or microbial derived metabolites in combination with agricultural chemicals, and more particularly to a shelf stable and water dispersible formulations of agriculturally relevant microbes and/or microbial derived metabolites in combination with agricultural chemicals.
This section provides background information which is not necessarily prior art to the inventive concepts associated with the present disclosure.
Microbial agricultural products are frequently used in combination with conventional agricultural chemistries, however the two types of products have dramatically different characteristics. Chemistries are often suspensions, mixtures, colloids, or other types of aggregates that combine reactive chemicals in such a way as to achieve their stability for a required two year minimum. The individual components of these mixtures can range from simple salts, to lipids and surfactants, to complex or activated polymers. In contrast, microbial products consist of living cellular organisms and/or their byproducts, many aspects of which are vulnerable to disruption by the components of agricultural chemistry solutions. The trend in the marketplace to use these two types of components in the same system requires that they are compatible on several levels. One compatibility is at the chemical level. A second compatibility is shelf life, or formulation stability. Since chemistries are required to be stable for two years on the shelf before use, it is desirable that microbial products maintain that same stability in order that suppliers are not limited by the restrictions of that component. At this time, there is no regulatory requirement for microbial products to maintain any particular shelf life and products in the 2020 marketplace are highly variable in their shelf life claims and support for those claims. The current invention address both the chemical compatibility and shelf life of microbial products by describing liquid shelf stable and water dispersible formulations with more than 12 months of shelf stability and excellent compatibility with a wide range of current agricultural chemistries and aqueous formulations.
The main issue with existing technologies is that the microbes and microbial metabolites are not room temperature shelf stable especially when in liquid formulations with the relevant agricultural chemicals. This is particularly evident when the liquid formulation is an aqueous liquid. Dry fungal or bacterial spores are exceptionally stable structures; however, when hydrated they begin to take up water and initiate germination. This leads to rapid cell death if the solution osmotic conditions, nutrient composition, or pH are unsuitable for continued growth or if toxins are present. Even if refrigerated the shelf life stability is not acceptable. Thus, often the microbes or their metabolites have to be stored under refrigeration or frozen and then combined with the other agricultural chemicals shortly before use. The lack of shelf stability of the microbes is measured by their decrease in colony forming units (cfu) per milliliter of microbial composition. Once applied to the seeds, soil, foliage or harvested product the microbial products retain excellent activity; however, liquid microbial formulations generally lose cfu viability while in their commercial packaging, long before the other agricultural chemicals they are combined with lose their chemical potency.
It is desirable to provide a method and system for combining microbes and/or their metabolites in a formulation that is shelf stable for at least 12 months or longer at room temperature, water dispersible and that is compatible with typical agricultural chemicals as described herein.
This section provides a general summary of the present disclosure and is not intended to be interpreted as a comprehensive disclosure of its full scope or all features, aspects and objectives.
One aspect of the present disclosure is to provide a suspension system for forming shelf stable microbes and/or microbial metabolites comprising: an oil suspension of at least one microbe in a plant derived oil combined with; an aqueous solution or a non-aqueous solution comprising at least one galactomannan polysaccharide emulsifier; optionally, an amphiphilic glycerophospholipid emulsion stabilizer; and a dispersing agent. The combination of the oil suspension with either the aqueous or non-aqueous galactomannan polysaccharide containing solution can be done at the time of use or at least up to one year prior to the time of use under the proper storage conditions as described herein. The suspension systems are water dispersible and fully miscible with aqueous solutions.
Another aspect of the present disclosure is to provide a suspension system for forming a shelf stable, water dispersible, suspension of microbes and/or microbial metabolites comprising an emulsion of water, an oil suspension of the microbes and/or microbial metabolites and, optionally at least one of a cyclodextrin(s), organic material, such as humic acids (CAS 1415-93-6), galactomannan polysaccharide emulsifier, at least one preservative as described herein, a yeast extract such as CAS 8013-01-2, glycerol, a nitrogen source such as urea, and mixtures thereof.
Another aspect of the present disclosure is to provide a suspension system for forming a shelf stable, water miscible, suspension of microbes and/or microbial metabolites comprising an emulsion of glycerol, an oil suspension of the microbes and/or microbial metabolites, a dispersing agent, and, optionally, at least one galactomannan polysaccharide emulsifier.
These and other features and advantages of this disclosure will become more apparent to those skilled in the art from the detailed description herein. The drawings that accompany the detailed description are described below.
The drawings described herein are for illustrative purposes only of selected aspects and not all implementations, and are not intended to limit the present disclosure to only that actually shown. With this in mind, various features and advantages of example aspects of the present disclosure will become apparent to one possessing ordinary skill in the art from the following written description and appended claims when considered in combination with the appended drawings, in which:
In the following description, details are set forth to provide an understanding of the present disclosure.
For clarity purposes, example aspects are discussed herein to convey the scope of the disclosure to those skilled in the relevant art. Numerous specific details are set forth such as examples of specific components, devices, and methods, in order to provide a thorough understanding of various aspects of the present disclosure. It will be apparent to those skilled in the art that specific details need not be discussed herein, such as well-known processes, well-known device structures, and well-known technologies, as they are already well understood by those skilled in the art, and that example embodiments may be embodied in many different forms and that neither should be construed to limit the scope of the disclosure.
The terminology used herein is for the purpose of describing particular example aspects only and is not intended to be limiting. As used herein, the singular forms “a,” “an,” and “the” may be intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms “comprises,” “comprising,” “including,” and “having,” are inclusive and therefore specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. The method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order discussed or illustrated, unless specifically identified as an order of performance. It is also to be understood that additional or alternative steps may be employed.
When an element or feature is referred to as being “on,” “engaged to,” “connected to,” “coupled to” “operably connected to” or “in operable communication with” another element or feature, it may be directly on, engaged, connected or coupled to the other element or layer, or intervening elements or features may be present. In contrast, when an element is referred to as being “directly on,” “directly engaged to,” “directly connected to,” or “directly coupled to” another element or feature, there may be no intervening elements or layers present. Other words used to describe the relationship between elements should be interpreted in a like fashion (e.g., “between” versus “directly between,” “adjacent” versus “directly adjacent,” etc.). As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
Although the terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms may be only used to distinguish one element, component, region, layer or section from another region, layer or section. Terms such as “first,” “second,” and other numerical terms when used herein do not imply a sequence or order unless clearly and expressly indicated by the context. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the example embodiments.
For purposes of description herein, the terms “upper,” “lower,” “right,” “left,” “rear,” “front,” “vertical,” “horizontal,” and derivatives thereof shall relate to the invention as oriented in the FIGS. However, it is to be understood that the present disclosure may assume various alternative orientations and step sequences, except where expressly specified to the contrary. It is also to be understood that the specific devices and processes illustrated in the attached drawings, and described in the following specification are exemplary aspects of the inventive concepts defined in the appended claims. Hence, specific dimensions and other physical characteristics relating to the aspects disclosed herein are not to be considered as limiting, unless the claims expressly state otherwise.
In the present specification and claims the term “shelf stable” means that the formulation maintains a colony forming unit (cfu) measure of at least 108 colony forming units per milliliter (cfu/ml) of formulation or greater over the indicated time at the indicated temperature, for the present disclosure preferably this means shelf stability of at least 52 weeks at a temperature of 22 to 25° C., although shorter time periods apply to some embodiments. The term “water dispersible” means the formulation or suspension system is fully miscible in an aqueous solution. All ranges for components provided herein include all subranges inclusively between the specifically described ranges.
The present invention relates generally to formulations entailing one or more microbes and/or one or more microbial derived metabolites in a water dispersible suspension that exhibits shelf stability. Secondarily, the present invention is directed to use of these shelf stable and water dispersible formulations in combination with other agricultural chemicals in aqueous solutions. The relevant agricultural chemicals include, by way of example: a fungicide, an insecticide, a nematicide, a bactericide, an herbicide, pesticide, a fertilizer, a surfactant, an adjuvant, or any combination of these agricultural chemicals. Generally, these agricultural chemicals are either already aqueous solutions or they are diluted into aqueous solutions prior to use. These relevant agricultural chemicals tend to be fully miscible in aqueous solutions.
The microbes of particular interest according to the present invention are dry fungal spores of the following species: Trichoderma virens; Trichoderma atroviride; Trichoderma afroharzianum; Trichoderma K1 a strain of Trichoderma virens with an ATCC number of 20906 disclosed in at least U.S. Pat. No. 5,165,928; Trichoderma K2 a strain of Trichoderma afroharzianum with an ATCC number of PTA-9708 disclosed in U.S. Pat. No. 8,716,001; Trichoderma K3 a strain of Trichoderma afroharzianum with an ATCC number of PTA-9709 disclosed in U.S. Pat. No. 8,877,481; Trichoderma K4 a strain of Trichoderma atroviride with an ATCC number of PTA-9707 disclosed in U.S. Pat. No. 8,877,480; Trichoderma K5 a strain of Trichoderma atroviride with an NRRL number of 50520 and disclosed in PCT application number PCT/US2012/066329 filed on Nov. 21, 2012 and published on May 30, 2013 as WO/2013/078365; and mixtures of these species. The microbial metabolites from these species of particular interest are: 6-pentyl-pyrone; harzianic acid; the hydrophobic protein HYTRA 1; harzinolide; 1-octene-3-ol; and mixtures of these metabolites. The Trichoderma K1, a strain of Trichoderma virens with an ATCC number of 20906, can easily be cultured by purchasing liquid SabrEx® for soybeans from Advanced Biological Marketing and culturing it on potato dextrose agar in the presence of Igepal® CA-630 as described herein.
The present invention provides water dispersible formulations of these microbes and/or microbial metabolites wherein the water dispersible formulations are shelf stable, meaning they retain high levels of colony forming units (cfu) over an extended period of time at room temperatures of approximately 25° C. for 12 months or more. The formulations are shelf stable for several years when stored at refrigerated temperatures of 5° C. or less. The formulations can be diluted with aqueous solutions as required during application and are compatible with all manner of application equipment and other agricultural chemicals. The formulations can be applied onto the seeds, in the furrow, by soil drench, by root dip, by foliar spray, by side dress, or by other means to a crop.
The first step in creating the suspension systems according to the present invention is to suspend the microbes, typically dry fungal spores, and, optionally, their metabolites as defined above, in a plant derived oil at a level of at least 108 cfu/ml, preferably higher to create an oil suspension. The oil suspensions containing the microbial metabolites preferably have the metabolites present in an amount of from 0.40 to 5.0% by weight based on the total weight of the oil suspension. The plant derived oils finding use in the present invention include all plant derived oils, including by way of example: soybean oil; canola oil; corn oil; peanut oil; rapeseed oil; sunflower oil; cottonseed oil; palm oil; coconut oil; safflower oil, sesame oil, and mixtures of two or more of these oils. While the oil suspension of the microbes shows very significant long term viability as shown in the prior art, these oil suspensions are not miscible in aqueous solutions. Virtually all the other agricultural chemicals, as disclosed above, are miscible in aqueous solutions and during application they are diluted into aqueous solutions. Preferably, the oil suspensions according to the present disclosure consist essentially of one or more plant derived oils and at least one microbe or more, or at least one microbial metabolite or more, or of a mixture of one or more microbes and one or more microbial metabolites.
The second step in the process is to incorporate the oil suspension of microbes and/or their metabolites into a water dispersible solution using one of the at least three suspension systems as described herein. In a first suspension system the oil suspension prepared as above, is diluted into a non-aqueous solution comprising: at least one galactomannan polysaccharide emulsifier; optionally, an amphiphilic glycerophospholipid emulsion stabilizer; and a dispersing agent. This process provides a water dispersible formulation that is shelf stable for more than 12 months at room temperature of approximately 25° C., is unaffected by freezing, fully miscible in aqueous solutions and is shelf stable at 40° C. for 4 weeks. As is known to those of skill in the art, testing shelf stability at 40° C. is a recognized standard of the Collaborative International Pesticides Analytical Council (CIPAC). Under their standards 8 weeks at 40° C. is representative of 2 years storage at room temperature of 25° C. Generally, the standard is applied to chemical stability testing rather than microbial viability. In the present specification and claims when a suspension system is referred to as suspension system 1, it means this suspension system. The preferred ranges of the components of this suspension system 1 are shown below in TABLE 1. The wgt % is based on the total formulation weight and the cfu/ml level of each microbe in the final water miscible formulation must be at least 108 cfu/ml, however it can exceed this level as desired. The suspension system, suspension system 1, as shown in TABLE 1 requires no other components to provide a shelf stable formulation and can be formulated to consist essentially of an oil suspension as described, at least one galactomannan polysaccharide, a dispersing agent and, optionally, an amphiphilic glycerophospholipid.
In an alternative embodiment, the oil suspension can be combined with an aqueous solution comprising at least one galactomannan polysaccharide emulsifier, glycerol, and a preservative. In this embodiment, the system can be provided as a two component kit of suspension system 1 to leverage the long shelf stability of the oil suspension of the at least one of a microbe, a microbe derived metabolite or a combination thereof. The kit also utilizes the emulsification and water dispersion properties of the galactomannan polysaccharide. In this kit, the oil suspension provides one component and an aqueous suspension of the other ingredients provides the other component. The component one comprises: 80 to 99.6 wgt % of the oil along with 0.4 to 5 wgt % of the microbe derived metabolite, or 2 to 20 wgt % of at least one microbe this amount being sufficient to provide at least 108 CFU/ml in the final combined formulation, or a combination of at least one microbe and at least one microbe derived metabolite, the total being 100 wgt %. The component two comprises: 0.3 to 10 wgt % of the one or more galactomannan polysaccharide emulsifiers; 10 to 30 wgt % of glycerol; 0.1 to 2 wgt % of a preservative, such as sodium propionate, or 1,2 benzisothiazol-3(2-H)-1, or others known to those of skill in the art; and 60 to 90 wgt % of reverse osmosis water, to make 100 wgt %. The component one and component two can be combined together to form the water miscible suspension up to 6 months in advance of use. The component one and component two can be combined in volume:volume ratios of from 1:4 to 4:1, the two component kit would include instructions regrading this mixing ratio and the process of mixing.
The formulation according to Table 1 includes the use of a galactomannan polysaccharide as an emulsifier. As is known in the art the galactomannan polysaccharides have a backbone of 1-4 linked beta-D-mannopyranose with the galactose side groups branching from the 6 position of the mannopyranose as a 1-6 linked alpha-D-galactopyranose unit. There are many examples of galactomannan polysaccharides including, by way of example: fenugreek gum, which has a ratio of mannose to galactose units of 1:1; guar gum, which has a ratio of mannose to galactose units of 2:1; tara gum, which has a ratio of mannose to galactose units of 3:1; locust bean gum, which has a ratio of mannose to galactose units of 4:1; and cassia gum, which has a ratio of mannose to galactose units of 5:1. In the present disclosure, the suspension system can comprise anyone of the galactomannan polysaccharides either alone or in any combination of galactomannan polysaccharides.
The amphiphilic glycerophospholipid, which is optional, serves as an emulsion stabilizer. As is known in the art the glycerophospholipids are the main components of biological membranes and they have three main parts. A glycerol backbone having ester linkages with two, nonpolar fatty acid lipid groups and a polar phosphate ester group. The fatty acid portion comprises the hydrophobic part and the phosphate ester group is hydrophilic. The main classes of glycerophospholipids are plasmalogens and phosphatidates. In the phosphatidates the structure comprises the two fatty acids and the phosphate is linked to an alcohol like ethanolamine, a choline, a serine or a carbohydrate. Lecithin is a common example of a mixture of glycerophospholipids and finds special use as the emulsion stabilizer in the present invention. Lecithins are mixtures of glycerophospholipids including phosphatidylcholine, phosphatidylethanolamine, phosphatidylinositol, phosphatidylserine, and phosphatidic acid.
The dispersing agents finding use in the present invention include organic and inorganic compounds. One such example is siloxane polyalkyleneoxide copolymer. Other examples of suitable nonionic dispersants finding use in the present invention are polysorbate 80 (also known as Tween® 80) or the Igepal® family of alkylphenoxypoly(ethyleneoxy)ethanols such as Igepal® CA-630. The dispersing agent can also comprise any mixture of the above mentioned examples including a siloxane polyalkyleneoxide copolymer, polysorbate 80, and an alkylphenoxypoly(ethyleneoxy)ethanol.
In a second suspension system, suspension system 2, according to the present invention the oil suspension of at least one of a microbe, a microbe derived metabolite or a combination thereof as described above is emulsified with an aqueous system to form a shelf stable and water dispersible suspension. The aqueous system used in suspension system 2 comprises the following components: water and, optionally, one or more of cyclodextrins, organic material such as humic acids for example CAS 1415-93-6, galactomannan polysaccharide emulsifier, at least one preservative such as sodium propionate or 1,2 benzisothiazol-3(2-H)-1, a yeast extract such as CAS 8013-01-2, glycerol, a nitrogen source such as urea, and mixtures thereof in the total amounts shown below in TABLE 2. The term cyclodextrin as is known to those of skill in the art refers to a family of cyclic oligosaccharides consisting of a macrocyclic ring of glucose subunits joined by alpha-1,4 glycosidic bonds. They are produced from starch by enzymatic activity. There are three main forms alpha-cyclodextrin has 6 glucose subunits, beta-cyclodextrin has 7 glucose subunits and gamma-cyclodextrin has 8 subunits. These three main types all find use in the present invention, either alone or in combination. Cyclodextrins have a toroidal type structure and the interior hole is hydrophobic while the exterior of the structure is hydrophilic, thus they can hold hydrophobic molecules in the interior space. Nutritional elements to aid plant germination and growth can also be supplied in this formulation. Examples of these nutritional elements include: leionardite, known to one of skill in the art to be a rich source of humic acid, up to 90% humic acids, CAS 1415-93-6; yeast extract CAS 8013-01-2; other microbial and botanical germination promoting extracts. Glycerol and other preservatives as described herein can be included in the formulation to further extend the shelf life in this otherwise aqueous formulation. The preferred ranges of the components of this second suspension system are shown below in TABLE 2. The wgt % is based on the total formulation weight and the cfu/ml level in the final formulation must be at least 108 cfu/ml, however it can exceed this level as desired. The amount of water used is a sufficient amount to bring the formulation to 100 wgt %. All of the ranges include all ranges between the two ends of the range inclusively. An oil suspension of the microbes and/or metabolites is prepared as detailed herein and if used, the cyclodextrin(s) are combined with the oil suspension using a common stand mixer or stir plate. To prepare the suspension system 2, the water containing portion, which includes any optional components other than the cyclodextrin, is added to a blending container of an adjustable rotor-stator homogenizer capable of 10,000 to 29,000 rpm. The homogenizer is started and run at 10,000 to 29,000 rpm while the oil suspension, containing cyclodextrin(s) or not, is added to the blending container in a slow steady stream. This high shear mixing produces a stable emulsification of the oil suspension in suspension system 2 with the microbes remaining viable. The resulting suspension system 2 is shelf stable for more than 12 months a room temperature of approximately 25° C. and water dispersible. The suspension system 2 can consist essentially of the oil suspension as described, water and, optionally, one or more of cyclodextrins, organic material such as the humic acids, galactomannan polysaccharide emulsifier, at least one preservative, a yeast extract, glycerol, a nitrogen source, and mixtures thereof. Preferably, a suspension system 2 includes the one or more preservatives at 0.1 to 3 wgt % as noted below.
In a third suspension system, suspension system 3, according to the present invention the oil suspension of microbe, microbe derived metabolite or combination thereof can be combined with glycerol, a dispersion aid and, optionally, a galactomannan polysaccharide. The non-aqueous system used in this suspension system comprises the following components: an oil suspension of at least one of the microbe, a microbe derived metabolite, or a combination thereof; glycerol; a dispersant; and, optionally, galactomannan polysaccharide emulsifier in a total amount to reach 100% as shown below in TABLE 3. As would be clear to one of skill in the art, this suspension system can also be provided as a two component kit form with the first component being the oils suspension and the second component being the glycerol, dispersing agent and optional galactomannan polysaccharide. The kit would provide instructions for the mixing process and ratios to provide the required final formulation amounts as set forth in TABLE 3.
Referring in more detail to the drawings,
The photographs of
A suspension prepared according to suspension system 1 of the present invention has the physical characteristics shown below in TABLE 4.
In
Trichoderma spores
And component 2 being:
Components 1 and 2 were mixed 1:1 by volume and added to a tank mix with a liquid Bradyrhizobium ssp. solution containing 1×1010 cfu/ml. The tank mix contained 0.4 fl oz Component 1, 0.4 fl oz Component 2, and 2 fl oz Bradyrhozobium liquid per 100 lbs peanut seed. The total volume of the tank mix was 5 fl oz per 100 lbs peanut seed, with the remainder being reverse osmosis H2O. One pound of seed was treated and therefore 0.05 fl oz of tank mix was added to a resealable plastic bag along with 1 lb seed, the bag sealed, and shaken vigorously for 1 minute to thoroughly coat the seeds. The CFUs per seed were evaluated on the day of seed treatment and monthly through 4 months post treatment. Seed washes were performed by placing 10 seeds in 10 ml sterile reverse osmosis H2O and vigorously vortexing for 90 seconds. The number of cfus/ml in the resultant solution are reflective of the number of cfus/seed. This solution was subjected to a 10× dilution series and plated on acidified potato dextrose agar (PDA) supplemented with Igepal® CA-630. PDA is a rich microbial medium that is a typical growth medium for assaying Trichoderma viability. Acidification was achieved by the addition of tartaric acid to a final concentration of 0.17%. Igepal® CA-630 was added at 0.1% to restrict Trichoderma colony growth to achieve discrete, countable colonies. Data are presented in
In an example of use of the suspension system 2 according to the present invention a series of suspensions were prepared as detailed in TABLE 5 below, the microbe derived metabolite was suspended in the oil. Suspension A did not include the galactomannan guar gum while Suspension B did.
Tank mix testing in water was performed using a dilution of 1:15 (suspension:water) for each of the SUSPENSION A and SUSPENSION B. The guar gum containing formulation SUSPENSION B showed that this suspension system generates an excellent tank mix in water as shown in
Significant improvements in germination were seen for all crops tested and for both versions of this suspension system 2 test. The germination rate results are shown in TABLE 6.
An example of suspension system 3 was prepared as shown in TABLE 7:
The canola oil spore suspension contained 6.63×108 cfu/ml of Trichoderma atroviride K5 dry spores resulting in a final formulation that was 1.33×108. This system creates an oil in glycerol emulsion in which the spores are not exposed to water.
The foregoing disclosure has been described in accordance with the relevant legal standards, thus the description is exemplary rather than limiting in nature. Variations and modifications to the disclosed embodiment may become apparent to those skilled in the art and do come within the scope of the disclosure. Accordingly, the scope of legal protection afforded this disclosure can only be determined by studying the following claims.
The foregoing description of the embodiments has been provided for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure. Individual elements or features of a particular embodiment are generally not limited to that particular embodiment, but, where applicable, are interchangeable and can be used in a selected embodiment, even if not specifically shown or described. The same may also be varied in many ways. Such variations are not to be regarded as a departure from the disclosure, and all such modifications are intended to be included within the scope of the disclosure.
Example embodiments are provided so that this disclosure will be thorough, and will fully convey the scope to those who are skilled in the art. Numerous specific details are set forth such as examples of specific components, devices, and methods, to provide a thorough understanding of embodiments of the present disclosure. It will be apparent to those skilled in the art that specific details need not be employed, that example embodiments may be embodied in many different forms and that neither should be construed to limit the scope of the disclosure. In some example embodiments, well-known processes, well-known device structures, and well-known technologies are not described in detail.
This application claims the benefit of U.S. Provisional Application No. 63/011,367, filed on Apr. 17, 2020.
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