The present invention relates to a method of supplying cement slurry, as well as a method of drilling a hole and a method of cementing using the same, and particularly to a method of preventing lost circulation during the drilling of a hole.
Drilling mud is used for the drilling of a well for oil, natural gas, geothermal energy and hot springs or of a vertical hole, such as a hot water pipe. The drilling mud is produced by mixing clay, such as bentonite, with water, and is supplied into a vertical hole in order to transport cuttings to the ground or to protect the wall of the hole. Accordingly, loss of the drilling mud from the vertical hole will cause the cuttings to remain in the hole or cause the wall of the hole to collapse, and increases the drilling cost. The phenomenon in which drilling mud flows out of a vertical hole through a specific part of the wall of the hole and through cavities, cracks, permeable layers and the like in the formation (hereinafter, these are referred to as a lost circulation layer) is generally called lost circulation or mud loss. Conventional known measures to prevent the lost circulation include a method of supplying lost circulation materials, such as raw cotton, sawdust and walnut shell, to the drilling mud, and a method of supplying cement slurry into a lost circulation layer and solidifying the cement slurry in the lost circulation layer. JPS59-118938 discloses adding hardening accelerator, such as aqueous solution of silicate of soda, to a cement type grout, wherein the hardening accelerator accelerates the hardening of the cement type grout.
The most reliable method for lost circulation that occurs during the drilling of a vertical hole is to supply cement slurry into the lost circulation layer. In that case, hardening accelerator may be added to the cement slurry, as disclosed in JPS59-118938. The hardening accelerator can accelerate the hardening of the cement slurry, efficiently gelate the cement slurry in the lost circulation layer and close the lost circulation layer. The cement slurry is supplied into the hole through a pipe that is called a cementing tool and that is provided in the hole. Thus, it is necessary to prevent the cement slurry from gelating or hardening in the cementing tool. Conventionally, in order to prevent the cement slurry from coming into contact with the hardening accelerator in the cementing tool. a spacer layer, such as water, is interposed between the cement slurry and the hardening accelerator.
However, the method of sequentially supplying the cement slurry, the spacer layer and the hardening accelerator complicates the process, leaving room for improvement. In addition, when the cement slurry is supplied into a hole for a purpose other than the drilling of a vertical hole, it is also desired that the cement slurry be prevented from coming into contact with the hardening accelerator in the cementing tool.
The present invention aims at providing a method of supplying cement slurry, the method being capable of preventing the cement slurry from coming into contact with the hardening accelerator in the cementing tool in a simple manner.
A method of supplying cement slurry according to the present invention comprising the steps of: adding a capsule to cement slurry, wherein the capsule is filled with hardening accelerator for the cement slurry; and supplying the cement slurry to a hole. The capsule is added to the cement slurry, and the cement slurry is supplied through a cementing tool that is provided in the hole. The capsule melts or collapses after a specific amount of time passes, wherein the specific amount of time is longer than a flow out time, which is a time for the capsule to flow out of the cementing tool after the capsule is added to the cement slurry.
When the cement slurry is transported in the cementing tool, the hardening accelerator is isolated from the surrounding cement slurry by the capsule. Therefore, according to the present invention, it is possible to provide a method of supplying cement slurry, the method being capable of preventing the cement slurry from coming into contact with the hardening accelerator in the cementing tool in a simple manner.
The above and other objects, features and advantages of the present invention will become apparent from the following description with reference to the accompanying drawings which illustrate examples of the present invention.
1 onshore rig
4 casing pipe
5 drill
9 mud pump
14 supply facility for cement slurry
17 slurry pump
19 capsule tank
20 capsule supply pipe
21 wall of the hole
22 annulus
31 hardening accelerator
32 coating material
51 bit
52 drill collar
53 drill pipe
54 injector
105, 501 cementing tool
206, 502, 603, 704 cement slurry
C, CH capsule
Some embodiments of the present invention will now be described with reference to the drawings.
Drill 5 includes bit 51 that drills the formation, drill collar 52 that applies force to bit 51 and drill pipe 53 that is connected to drill collar 52. Drill pipe 53, as well as drill collar 52 and bit 51 that are connected to drill pipe 53, can be rotated around the central axis thereof by means of a rotational drive mechanism (not illustrated) that is provided above drill pipe 5. Drill collar 52 and drill pipe 53 are formed of steel pipes, each having an inner fluid passage that allows the drilling mud to pass through. The drilling mud that is supplied from mud pump 9 flows through line 10, drill pipe 53 and drill collar 52 to be injected toward the bottom of the hole from a nozzle that is provided in bit 51 that is located at the end of drill 5. The drilling mud that takes in cuttings, which are generated during the drilling of the formation using bit 51, is recovered while flowing upward through annulus 22 between drill 5 and wall 21 of the hole and is returned to mud tank 12 through line 11 on the ground. An apparatus (not illustrated) that removes the cuttings that are contained in the drilling mud is provided on line 11, so that mud pump 9 can circulate the drilling mud again free of the cuttings.
Furthermore, onshore rig 1 has facility for supplying cement slurry 14 in order to cope with lost circulation, described later. Facility for supplying cement slurry 14 includes cement slurry tank 15 that stores cement slurry, slurry pump 17 that is connected to cement slurry tank 15 via line 16 and that pumps the cement slurry into the hole, and line 18 that is connected to slurry pump 17 and that merges with line 10. Furthermore, facility for supplying cement slurry 14 includes capsule tank 19 that stores capsules that are filled with hardening accelerator for the cement slurry and capsule supply line 20 that is connected to capsule tank 19 and that merges with line 18. Accordingly, the capsules are added to the cement slurry downstream of the slurry pump. Valve 24 is provided on line 10 between mud pump 9 and the merging point with line 18, and valve 25 is provided on line 18. Valve 24 is open and valve 25 is closed during the drilling of the vertical hole. Valve 26 is provided on line 18 between slurry pump 17 and the merging point with capsule supply pipe 20, and valve 27 is provided on capsule supply line 20. Valves 26, 27 are closed during the drilling of the vertical hole.
Casing pipe 4 is used in order to protect wall 21 of the hole. In the illustrated example, outer casing pipe 4a and inner casing pipe 4b are provided. First, a vertical hole having a larger diameter than outer casing pipe 4a is drilled, and outer casing pipe 4a is then provided in the vertical hole. Next, annulus 22a between outer casing pipe 4a and wall 21 of the hole is filled with cement 23a in order to fix outer casing pipe 4a. This operation is a process of filling annulus 22a with cement slurry (also called cement milk), which is a mixture of cement and water, and of solidifying the cement slurry. Then, drill 5 is lowered into outer casing pipe 4a to drill a vertical hole having a larger diameter than inner casing pipe 4b, and inner casing pipe 4b is provided in the vertical hole. Then, annulus 22b between inner casing pipe 4b and wall 21 of the hole and between inner casing pipe 4b and outer casing pipe 4a is filled with cement 23b in order to fix inner casing pipe 4b. Thereafter, bit 51 is replaced and the drilling is further proceeded downward below inner casing pipe 4.
The drilling mud has the function of taking in cuttings that are generated during the drilling and of transporting the cuttings to the ground, the function of adjusting the pressure in the vertical hole, the function of protecting the wall of the hole in order to prevent the collapse of the formation, the function of cooling bit 51 and so on. The drilling mud is a suspension that is made by mixing water with clay, such as bentonite, but the drilling mud is not limited to this, and a wide variety of generally used drilling mud may be used.
Lost circulation may occur during the drilling of a vertical hole. The lost circulation is a phenomenon in which when a lost circulation layer that communicates with wall 21 of the hole exists in the formation, the drilling mud flows out of the hole into the lost circulation layer. Thus, the lost circulation is also called mud loss.
Therefore, the possible location in vertical hole 203 where the lost circulation has occurred (how deep from the ground lost circulation layer 202 exists) can also be detected.
When the lost circulation is detected, drill 5 and mud pump 9 are stopped to halt the drilling, then drill 5 is raised out of the hole to the ground using wire 6, and bit 51 and drill collar 52 are detached. Then, as shown in
Next, valve 24 on line 10 is closed, valves 25, 26 on line 18 are opened, and slurry pump 17 is activated in order to supply the cement slurry that is stored in tank 15 to line 10 via lines 16, 18. In order to prevent the backflow of the cement slurry into capsule supply line 20, valve 27 is kept closed during the operation of slurry pump 17. After the cement slurry is supplied to line 18, slurry pump 17 is stopped temporarily, valve 27 is opened, and valve 26 is closed. Thereafter, the capsules are supplied from capsule supply line 20 to line 18. The capsules may be supplied to line 18, for example, by their own weight. In order to smoothly supply the capsules to line 18, a liquid, such as cement slurry, may be put in capsule tank 19, and the capsules may be supplied to line 18 together with the liquid. Thereafter, valve 27 is closed, valve 26 is opened, and slurry pump 17 is activated to supply the cement slurry to line 18. By repeating these operations, the capsules that are filled with the hardening accelerator for the cement slurry can be added, via line 20, to the cement slurry that flows in line 18. As shown in
The hardening accelerator accelerates the hardening of the cement slurry. The hardening accelerator is preferably calcium chloride, silicate of soda (water glass) or mixture thereof. Calcium chloride is typically in granular or powdery form, but may be in the form of an aqueous solution. Silicate of soda is a thick aqueous solution of sodium silicate and exists in the form of malt syrup. The hardening accelerator may also be inorganic compound, such as chloride (NaCl, KCl), nitrous acid (Ca(NO2)2, KNO2), nitrate (Ca(NO3)2, NaNO3, KNOB), sulfate (CaSO4, Na2SO4, K2SO4), thiocyanate (NaSCN), alkali (NaOH, KOH), carbonate (Li2CO3, Na2CO3, K2CO3), alumina-based compound (Al(OH)3, Al2O3) and alkaline aluminate (NaAlO2, Ca(AlO2)2), or inorganic compound, such as amine, gallium salt of organic acid and maleic anhydride. The hardening accelerator is not limited to these, and the hardening accelerator may be in liquid or in solid as long as it can fill the capsule.
As shown in
Capsule C may be formed of synthetic resin, natural polymer materials and so on. Capsule C has melting characteristics that depend on pressure, temperature or pH. In other words, the specific amount of time is a parameter of at least one selected from among pressure, temperature and pH. Since the hole is typically under a high temperature and a high pressure, capsule C preferably melts or collapses when a specific amount of time passes under a predetermined high temperature or a predetermined high pressure. Alternatively, capsule C may melt or collapse when a specific amount of time passes under both a predetermined high temperature and a predetermined high pressure. Since capsule C gradually falls in the hole, the pressure and the temperature vary with time, but the time until the melting occurs can be estimated through prior tests or simulations that take into consideration the variation of the pressure and the temperature. Since the cement slurry is strong alkali, it is also possible to use capsule C that melts or collapses under strong alkali when a specific amount of time passes.
In the present embodiment, capsules C and the cement slurry are simultaneously supplied in the hole. For this reason, immediately after capsules C melt, the hardening accelerator comes into contact with the cement slurry to cause the cement slurry to harden. In
Capsule C that is filled with the hardening accelerator preferably has about the same specific weight as the cement slurry. As a result, capsules C in the cement slurry can be transported at about the same velocity as the cement slurry. In addition, since capsules C can be uniformly distributed in the cement slurry, it is possible to cause a large amount of cement slurry to efficiently harden. If the specific weight of capsule C is much larger than the specific weight of the cement slurry, capsules C will flow out of cementing tool 105 earlier than the expected flow out time, and the melting of capsule C may not occur in the desired position. If the specific weight of capsule C is much smaller than the specific weight of the cement slurry, there is the possibility that capsules C do not flow out of cementing tool 105 due to buoyancy even after the flow out time passes. The specific weight of capsule C that is filled with the hardening accelerator is preferably 70% or more and 130% or less of the specific weight of the cement slurry, more preferably 90% or more and 110% or less of the specific weight of the cement slurry.
As described above, capsules C are added to the cement slurry downstream of slurry pump 17 that pumps the cement slurry into the hole. This is intended to prevent capsules C from being broken by slurry pump 17, but if there is no large concern about that, capsule C may be added to the cement slurry upstream of slurry pump 17, as shown by the broken line in
The hole may be an inclined hole or a lateral hole. Lost circulation may also occur in an inclined hole or a lateral hole during the drilling, and measures may be taken to prevent the lost circulation in the same manner.
The present invention can also be applied to the cementing. Cement generates column hydrostatic pressure when it is in the form of fluid, but when the cement is solidified, loss of the column hydrostatic pressure occurs, which causes the possibility that fluid, such as gas, water and oil, cannot be prevented from gushing from the bottom of the hole. In addition, the cement that has hardened may generate fine cavities therein, called micro annuluses, that may become passages for fluid, such as gas, water and oil. Fluid, such as gas, water and oil, that flows into the hole may penetrate through the cement layer via the micro annuluses of the cement so as to gush out to the ground. In addition, cement slurry that is in the process of hardening easily allows fluid, such as gas, water and oil, to pass therethrough, and such phenomenon may cause the fluid to gush out to the ground while the cement slurry is in the process of hardening or may generate cavities in the cement after the cement slurry has hardened.
In the present embodiment, capsule CH having a larger specific weight than the cement slurry may be used. The specific weight of capsule CH may be adjusted depending on the material of coating material 32. Alternatively, a material having a large specific weight may be added to hardening accelerator 31. As shown in
Although certain preferred embodiments of the present invention have been shown and described in detail, it should be understood that various changes and modifications may be made without departing from the spirit or scope of the appended claims.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2019/022012 | 6/3/2019 | WO |