The present invention relates to building materials for building homes and other structures.
Contemporary manufacturers aim to merge aesthetics and functionality in residential and commercial siding and other cladding products. However, inadequate airflow between the wall and cladding can cause moisture entrapment, leading to issues compromising the structural integrity, lifespan, and appearance of building materials, fasteners, and finishes.
Regardless of material or treatment, proper airflow and moisture management are vital for maintaining siding quality, durability, and stability. For vertical siding, one prevalent technique to enhance airflow is installing horizontal furring strips, but traditional strips obstruct ventilation. Horizontal siding, which generally uses vertical furring strips, could also benefit from increased cross ventilation and reduced pressure differential.
Current ventilation solutions utilize non-load-bearing materials, functioning only as spacers. Such spacer-type furring strips lack a suitable mounting substrate, necessitating cladding attachment to drainage plane materials like oriented strand board (OSB) or plywood, which are unsuitable due to poor fastener retention.
Innovative construction methods and materials are needed to improve siding attachment and boost airflow in siding-equipped structures, ensuring enduring protection and durability across various siding types and orientations.
The present disclosure provides fluted furring strips and methods of using the same. Without being bound by any particular theory, such furring strips may improve airflow and also be load-bearing.
In some embodiments, the present disclosure provides a method of connecting a substrate to a panel that may comprise one or more of the following steps: a) providing a substrate that may comprise a substrate front, a substrate rear, and a substrate thickness extending from the substrate front to the substrate rear; b) providing a fluted furring strip that may comprise a strip first end, a strip second end, a width extending from the strip first end to the strip second end, a strip front, a strip rear, a strip thickness extending from the strip front to the strip rear and perpendicular to the strip width, a strip proximal end, a strip distal end, and a strip length extending from the strip proximal end to the strip distal end and generally perpendicular to the strip thickness and the strip width, wherein the front and/or rear may comprise a plurality of grooves separated by a plurality of ridges, wherein the strip length may be greater than the strip width and strip thickness; c) providing a panel that may comprise a panel front, a panel rear, and a panel thickness extending from the panel front to the panel rear; and d) connecting the panel, the fluted furring strip, and the substrate so that the strip front faces the panel rear, and the strip rear faces the substrate front.
Optionally, step d) comprises attaching the panel to the fluted furring strip and the fluted furring strip to the substrate using one or more fasteners. Optionally, the fastener comprises a screw, nail, bolt, and/or washer. Optionally, the fastener is oriented parallel to the strip thickness. Optionally, the method further comprises providing a backing comprising a backing front, a backing rear, and a backing thickness extending from the backing front to the backing rear. Optionally, step d) comprises connecting the panel, the fluted furring strip, the backing and the substrate so that the strip front faces the panel rear and the strip rear faces the substrate front and the backing front and so that the backing front faces the strip rear and the backing rear faces the substrate front. Optionally, the backing thickness is less than the strip thickness. Optionally, the backing comprises plywood or oriented strand board. Optionally, the substrate, fluted furring strip, and/or panel are comprised of wood. Optionally, the panel comprises a siding or other cladding panel. Optionally, the substrate comprises a post attached directly or indirectly to the ground. Optionally, the post comprises a stud. Optionally, the panel and the stud are oriented perpendicular to the fluted furring strip. Optionally, the stud is oriented perpendicular to the ground and the fluted furring strip is oriented parallel to the ground. Optionally, at least some of the ridges and grooves extend across the entire width of the fluted furring strip. Optionally, the strip front and strip rear comprise said plurality of grooves and said plurality of ridges. Optionally, the strip front and strip rear comprise the same pattern of ridges and grooves. Optionally, each adjacent groove is separated by a ridge. Optionally, each ridge comprises a rounded apex. Optionally, each groove is concave in shape. Optionally, the grooves are spaced approximately evenly apart along the strip length and the ridges are spaced approximately evenly apart along the strip length. Optionally, each groove is substantially the same size. Optionally, each ridge is substantially the same size. Optionally, the strip front and strip rear comprise said plurality of grooves and said plurality of ridges. Optionally, each groove on the strip front and strip rear is oriented diagonal to the strip length. Optionally, the grooves on the strip front are oriented parallel to each other. Optionally, the grooves on the strip rear are oriented parallel to each other. Optionally, the grooves on the strip rear are in a reverse orientation as compared to the grooves on the strip front. Optionally, the grooves on the strip rear are oriented parallel to the grooves on the strip front. Optionally, the strip first end and the strip second end are flat. Optionally, the strip length is between four feet and about twenty feet. Optionally, the strip thickness is between about 0.5 inches and about 2 inches. Optionally, the strip width is between about 1.5 inches and about 4 inches. Optionally, the strip width is greater than the strip thickness. Optionally, the strip proximal end and strip distal end comprise two flat regions separated by a groove extending parallel to the strip thickness. Optionally, said groove extending parallel to the strip thickness is concave. Optionally, said groove extending parallel to the strip width extends the entire strip width. Optionally, the method further comprises flowing air through the grooves.
In still further embodiments, the present disclosure provides a furring strip comprising one or more features described herein.
In still further embodiments, the present disclosure provides a method of connecting a substrate to siding or other cladding to form a wall that may comprise one or more of the following steps: a) providing a plurality of substrates, each substrate optionally comprising a substrate front, a substrate rear, and a substrate thickness extending from the substrate front to the substrate rear; b) providing a plurality of fluted furring strips, each fluted furring strip optionally, comprising a strip first end, a strip second end, a strip width extending from the strip first end to the strip second end, a strip front, a strip rear, a strip thickness extending from the strip front to the strip rear and perpendicular to the strip width, a strip proximal end, a strip distal end, and a strip length extending from the proximal end to the distal end and generally perpendicular to the strip thickness and strip width, wherein the strip front and/or strip rear may comprise a plurality of grooves separated by a plurality of ridges, wherein the strip length may be greater than the strip width and strip thickness; c) providing a plurality of panels, each panel optionally comprising a panel front, a panel rear, and a panel thickness extending from the panel front to the panel rear; and d) connecting the panels, the fluted furring strips, and the substrates, so that, after step d), the wall is comprised of a panel layer comprising the plurality of panels spaced at approximately equal intervals, a strip layer located behind the panel layer and comprising the plurality of fluted furring strips spaced at approximately equal intervals, and a substrate layer located behind the strip layer and comprising the plurality of substrates spaced at approximately equal intervals.
Optionally, the strip layer comprises at least four fluted furring strips spaced at approximately equal intervals. Optionally, the panel layer comprises at least four panels spaced no more than 2 inches apart. Optionally, the plurality of substrates comprise a plurality of studs and the substrate layer comprises at least four studs spaced at approximately equal intervals. Optionally, the distance between adjacent panels is less than the distance between adjacent fluted furring strips and adjacent substrates. Optionally, the method comprises providing a backing. Optionally, the method further comprises connecting the panels, the fluted furring strips, the backing, and the substrates so that, after step d), the wall is comprised of a panel layer comprising the plurality of panels spaced at approximately equal intervals, a strip layer located behind the panel layer and comprising the plurality of fluted furring strips spaced at approximately equal intervals, a backing layer located behind the strip layer and comprising the backing, and a substrate layer located behind the backing layer and comprising the plurality of substrates spaced at approximately equal intervals. Optionally, the panels are oriented vertically or horizontally, the strips are oriented vertically or horizontally, and the substrates are oriented vertically or horizontally.
In still further embodiments, the present disclosure provides a method of increasing airflow in siding or other cladding that may comprise one or more of the following steps: a)
With reference to
Referring further to
The panel 12, the fluted furring strip 20 and the substrate 10 may be connected by any suitable method. For example, in some embodiments, as shown in
In the illustrated embodiments, the fluted furring strips 20 include pre-drilled fastener holes 54 that receive the fasteners 52, however, such pre-drilled fastener holes are merely optional.
Optionally, the front and/or rear 28/30 comprise a plurality of grooves/notches 40 separated by a plurality of ridges 42 to aid in ventilation. Optionally, the strip length 38 is greater than the strip width 26 and strip thickness 32. Optionally, the strip width 26 is greater than the strip thickness 32.
Optionally, the method further comprises flowing air through the grooves 40.
In some embodiments, the fluted furring strips 20 resemble lumber separators but have increased mass so that they can be load bearing. Lumber separators, also called drying sticks, are used for drying stacks of lumber and include a series of grooves between ridges to maximize air flow and hence expedite drying. Examples of drying sticks are described in, for example, U.S. Pat. No. 10,234,203, and U.S. Patent Publication 2001/0000875. Additionally, such separators are sold by, for example, Breeze Dried, Inc., Ontario, Canada and DHM of Troy, Tennessee, which produces a product called Air-O-Flow kiln sticks that provide air flow between the kiln stick and the lumber surface. However, such separators are not designed to be load bearing, do not attach to the stacks, and do not connect any materials.
In some embodiments, as shown in
Any suitable orientation of the components can be employed and directional terms such as “front” and “rear” should be understood in their broadest sense. For example, if the components are used in a roofing structure and are layered parallel to the ground on top of each other, as viewed from above, the panel 12 could be located in front (on top of) the strip 20, which would be in front of (on top of) the substrate 10. Alternatively, if the components are used in a ceiling structure, and are layered parallel to the ground on top of each other, as viewed from below, the panel 12 could be located in front (below) the strip 20, which would be in front of (below) the substrate 10. Accordingly, “front” and “rear” can embrace a variety of orientations. In some preferred embodiments, the panel 12 is the component facing the viewer, and the strips 20 are hidden in view from the viewer (by the panel 12).
Optionally, as shown in
Optionally, as shown in
Optionally, the substrate 10, fluted furring strip 20, and/or panel 12 are comprised of wood. Preferably, all three materials are comprised of wood. Alternatively, the fluted furring strip 20 may be comprised of other materials such as fiberglass. In some embodiment, the panel 12 is a siding panel. Optionally, the substrate 10 is, for example, a stud or other post, sill, plate, fire blocking, beam, and the like.
Optionally, as seen in
Optionally, as seen in
Optionally, as seen in
Optionally, the fastener 52 comprises a screw, bolt, washer, and/or nail. Optionally, the fastener 52 is oriented parallel to the strip thickness 32.
Optionally, as seen in
Having now described the invention in accordance with the requirements of the patent statutes, those skilled in the art will understand how to make changes and modifications to the disclosed embodiments to meet their specific requirements or conditions. Changes and modifications may be made without departing from the scope and spirit of the invention. It is understood that use of the singular embraces the plural and vice versa. In addition, the steps of any method described herein may be performed in any suitable order and steps may be performed simultaneously if needed.
Terms of degree such as “generally”, “substantially”, “about” and “approximately” as used herein mean a reasonable amount of deviation of the modified term such that the end result is not significantly changed. For example, these terms can be construed as including a deviation of at least ±5% of the modified term if this deviation would not negate the meaning of the word it modifies. In addition, the steps of the methods described herein can be performed in any suitable order, including simultaneously.
Number | Date | Country | |
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63468665 | May 2023 | US |