The present invention relates generally to printing, and more particularly to a method for printing using two printheads, to a printer for printing using two printheads, and to a printhead driver for printing using two printheads.
Printers include, without limitation, computer printers, copiers, and facsimile machines. Some printers, such as inkjet printers, print by printing closely-spaced ink dots on a print medium such as paper. Conventional inkjet printers include those having a carrier with two (or more) printheads such as a color printhead and a mono or a photo printhead. Typically, a color printhead prints cyan, magenta and yellow dots, a mono printhead prints black dots, and a photo printhead prints black, cyan and magenta dots. Typically, to print a print swath requiring use of the two printheads, the carrier moves across the paper in a first print pass (or multiple print passes without advancing the paper) with the first printhead under the command of a printhead driver. Then, without advancing the paper, the carrier again moves across the paper in a second print pass (or multiple print passes without advancing the paper) while printing with the second printhead under the command of the same printhead driver. Conventionally, faster printing using two printheads during the same print pass of the carrier across the paper required two printhead drivers and double the memory which significantly added to the cost of the printer.
What is needed is an improved method, an improved printer, and/or an improved printhead driver for printing using two printheads.
A first method of the invention is for printing dots on a print medium in a first printing mode using first and second printheads as a carrier moves horizontally across the print medium in the same print pass. During a first portion of a carrier-movement distance equal to 1/H, wherein H comprises a horizontal resolution of the printer in horizontally-spaced apart dots-per-inch using one of the printheads, the first printhead is enabled and the second printhead is not enabled. During a second portion of the carrier-movement distance, the second printhead is enabled and the first printhead is not enabled. The first and second portions do not overlap.
A first expression of an embodiment of the invention is for a printer including a carrier, first and second printheads, and a printhead driver. The carrier is horizontally movable across a print medium. The first and second printheads are attached to the carrier. The printhead driver is connected to the first and second printheads. The printer has a horizontal resolution using a single printhead of H horizontally-spaced-apart dots-per-inch. The printhead driver has a first printing mode which enables the first printhead and non-enables the second printhead during a first portion of a carrier-movement distance equal to 1/H and which enables the second printhead and non-enables the first printhead during a second portion of the carrier-movement distance. The first and second portions do not overlap.
A second expression of an embodiment of the invention is for a printhead driver. The printhead driver includes first, second and third printhead select pins. The printhead driver also includes printer-driver logic which creates an enable or a non-enable signal on each of the first, second and third printhead select pins. The printhead driver additionally includes a printhead connect line. The first printhead select pin is connectable to a first printhead of a movable carrier. The second and third printhead select pins are coupled to the printhead connect line in a logical OR connection. The printhead connect line is connectable to a second printhead of the carrier.
A second method of the invention is for printing using a printer having a carrier which is horizontally movable across a print medium and having two horizontally-spaced-apart printheads attached to the carrier, wherein the printer has a resolution using one of the printheads of H horizontally-spaced-apart dots-per-inch by V vertically-spaced-apart dots-per-inch. First print data is obtained for the first printhead of H/2 horizontally-spaced-apart dots-per-inch by V vertically-spaced-apart dots-per-inch. Second print data is obtained for the second printhead of H/2 horizontally-spaced-apart dots-per-inch by V vertically-spaced-apart dots-per-inch. The first and second print data are horizontally interlaced to create interlaced print data of H horizontally-spaced-apart dots-per-inch by V vertically-spaced-apart dots-per-inch. Dots are printed on the print medium corresponding to the interlaced print data using the first and second printheads as the carrier moves horizontally across the print medium in the same print pass.
Several benefits and advantages are derived from one or more of the methods and the expressions of an embodiment of the invention. Printing using two printheads in the same print pass can be accomplished by the first method and by the second method using a single printhead driver with less memory, lower power, and lower cost compared to conventional methods which require using two printhead drivers.
Referring to
The term “printer” includes, without limitation, computer printers, copiers, and facsimile machines. The term “horizontal” (and later the term “vertical”) is used only as a term of convenience for ease of description because printer resolution is described in the art as H×V dpi (dots per inch) where H is the number of horizontal dots per inch and V is the number of vertical dots per inch or printer resolution is described as X dpi where X is the number of dots per inch of horizontal resolution and vertical resolution. It is noted that describing the carrier 14 as moving “horizontally” across the print medium 16 includes the carrier 14 moving along its scan axis across the print medium even if the scan axis is not geometrically horizontal. It also is noted that H depends on the carrier speed and the time required for the same inkjet nozzle (if an inkjet printer is used) of the same printhead to fire twice and that V depends on the vertical distance between printhead inkjet nozzles (if an inkjet printer is used) of the same printhead.
In a first example of the first method of
In a first extension of the first method of
In one enablement of the first method, the first printhead 18 is an ink-jet color printhead, and the second printhead 20 is an inkjet mono printhead or an ink-jet photo printhead. In one variation, the color printhead prints cyan dots, magenta dots and yellow dots, the mono printhead prints black dots, and the photo printhead prints black dots, cyan dots and magenta dots. Examples of using other types of printers, other types of printheads (including using two identical printheads such as two mono printheads), and other colors are left to the artisan.
A first expression of an embodiment of the invention, shown in
In a first example of the first expression of the embodiment of
In the same or a different example of the first expression, the printhead driver 22 includes first, second and third printhead select pins 34, 36 and 38, wherein the first printhead select pin 34 is connected to the first printhead 18, and wherein the second and third printhead select pins 36 and 38 are coupled to the second printhead 20 in a logical OR connection. In one modification, in the first printing mode the printhead driver 22 always creates a non-enable signal on the third printhead select pin 38, and in the second and third printing modes the printhead driver 22 always creates a non-enable signal on the second printhead select pin 36.
In one construction of the first expression, the first printhead 18 is an inkjet color printhead, and the second printhead 20 is an inkjet mono printhead or an inkjet photo printhead. In one modification, the color printhead prints cyan dots, magenta dots and yellow dots, the mono printhead prints black dots, and the photo printhead prints black dots, cyan dots and magenta dots.
A second expression of the embodiment of
In one construction of the second expression, the logical OR connection uses diodes 44 as shown in FIG. 3. In this construction, resistors 45 are pull-down resistors and the resistor 46 ensures second printhead 20 non-enablement when a non-enablement signal is present on both the second and third printhead select pins 36 and 38, as can be appreciated by those skilled in the art. Also, a printhead voltage 48 is applied as shown in FIG. 3.
Referring to
In one execution of the second method, the first printhead is an ink-jet color printhead, and the second printhead is an inkjet mono printhead or an ink-jet photo printhead. In one variation, the color printhead prints cyan dots, magenta dots and yellow dots, the mono printhead prints black dots, and the photo printhead prints black dots, cyan dots and magenta dots.
In one example of the second method, the first and second print data correspond to print data of a single-pass print swath. In a different example, the first and second print data correspond to one pass of a multi-pass print swath.
In a first illustration of the second method, the first printhead has a first nozzle array of vertically-spaced-apart print nozzles, the second printhead has a second nozzle array of vertically-spaced-apart print nozzles, and the first nozzle array is horizontally aligned with the second nozzle array.
In one variation of the first illustration, the first and second print data correspond to print data of a single-pass print swath, and the interlaced print data includes a row and column pixel array wherein odd-numbered columns of the pixel array are print data for the first printhead and even-numbered columns of the pixel array are print data for the second printhead. In one modification, H equals V equals 600. This is depicted in
In another variation of the first illustration, the first and second print data correspond to one pass of a four-pass (shingling) print swath, and the interlaced print data includes a row and column pixel array. The paper is advanced only between print swaths (i.e., after the fourth pass). The odd-numbered nozzles of the first nozzle array print pixels in the first, fifth, ninth, et seq. columns of the pixel array and the odd-numbered nozzles of the second nozzle array print pixels in the third, seventh, eleventh, et seq. columns of the pixel array during the first print pass. This is depicted in
Several benefits and advantages are derived from one or more of the methods and the expressions of an embodiment of the invention. Printing using two printheads in the same print pass can be accomplished by the first method and by the second method using a single printhead driver with less memory, lower power, and lower cost compared to conventional methods which require using two printhead drivers.
The foregoing description of several methods and several expressions of an embodiment of the invention has been presented for purposes of illustration. It is not intended to be exhaustive or to limit the invention to the precise procedures and forms disclosed, and obviously many modifications and variations are possible in light of the above teaching. It is intended that the scope of the invention be defined by the claims appended hereto.
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