Method, system and storage medium for providing a tool kit for a coordinate measurement system

Information

  • Patent Grant
  • 6796048
  • Patent Number
    6,796,048
  • Date Filed
    Tuesday, April 9, 2002
    22 years ago
  • Date Issued
    Tuesday, September 28, 2004
    19 years ago
Abstract
An exemplary embodiment is a method, system and storage medium for generating a tool kit for a coordinate measurement system. The system includes a user interface and a processor for receiving a request from the user interface to generate an executable tool kit, presenting a basic tool selection list for the tool kit to the user interface, receiving a basic tool selection from the basic tool selection list and generating the tool kit. The system also includes a coordinate measurement system that executes the tool kit.
Description




BACKGROUND




The embodiments described herein relate, in general, to coordinate measurement machines (CMMs) and in particular to method and system for providing a tool for use in a coordinate measuring system.




The manufacturing/industrial marketplace took on a new face during the 1980's with the introduction of computer-aided design (CAD) and computer-aided manufacturing (CAM). While CAD allowed engineers to produce 3-D images in the front end of the design process, which shortened the production cycle and led to tremendous gains in productivity, CAM software and equipment increased the efficiency and quality of machined single parts. In essence, these new technologies revolutionized the marketplace by increasing productivity, improving quality and reducing costs.




Despite these technological advances in design and manufacturing, something important was missing from the production cycle: a highly accurate, efficient, and convenient measurement methodology for ensuring that the products and components—both on and off the production line—met the original CAD specifications. The design process, with the help of CAD, had become innovative and sophisticated; so too, had the machining process through CAM. Yet measuring the assemblies made of these parts against the CAD model, for the most part, has continued to remain unwieldy, expensive and unreliable. Traditionally, the measurement and quality inspection function in the manufacturing process has been time-consuming and limited in size, scope, and effectiveness for a number of reasons. Manual measurement tools, such as calipers and scales may be slow, imprecise, and always one-dimensional. Analog test fixtures are costly and inflexible. Standard, nonportable coordinate measurement machines (CMM), while providing a high degree of precision, are generally located in quality control labs or inspection departments at a distance from the manufacturing floor. Parts must be removed one at a time and transported to the lab for inspection. As a result, these CMMs measure only small, readily-moved subassemblies and components—which often translates into significant “down time” for the production line. In essence, traditional measurement techniques—also known as metrology—have lagged far behind in the technological advance of the production process.




The CAD/CAM and metrology markets, as well as a worldwide emphasis on quality in all aspects of the manufacturing process, are driving the need for an extension of the CAD/CAM techniques which is referred to as computer-aided manufacturing measurement. Computer-aided manufacturing measurement is CAD-based total quality assurance technology. This last phase of the CAD revolution has remained incomplete because of the significant technical demands for adaptive measurement hardware and usable CAD-based measurement software for the difficult manufacturing environment. Computer-aided manufacturing measurement takes conventional metrology from a single-parts-only, high-level precision testing methodology—behind the door of the quality control lab—to a whole products, intermediate-level precision measurement system at every step of the manufacturing process—at any location on the factory floor. Measurements of part dimensions and/or characteristics may be made on the production floor to determine compliance with specifications and ensure quality.





FIG. 1

is a diagrammatic view of a conventional, portable CMM


10


comprised of a manually operated multi-jointed arm


12


and a support base or post


14


, a serial box


16


and a host computer


18


. It will be appreciated that arm


12


electronically communicates with serial box


16


which, in turn, electronically communicates with host computer


18


. Additional detail of the conventional three-dimensional measuring system can be found in U.S. Pat. 5,402,582, the contents of which are incorporated herein by reference.




An improvement to the three dimensional coordinate measuring system of

FIG. 1

is described in U.S. Pat. No. 5,978,748, the contents of which are incorporated herein by reference. This patent discloses a system in which a controller is mounted to the arm and runs an executable program which directs the user through a process such as an inspection procedure. In such a system, a host computer may be used to generate the executable program. The controller mounted to the arm is used to run the executable program but cannot be used to create executable programs or modify executable programs. By way of analogy to video gaming systems, the host computer serves as the platform for writing or modifying a video game and the arm mounted controller serves as the platform for playing a video game. The controller (e.g., player) cannot modify the executable program. As described in U.S. Pat. No. 5,978,748, this results in a lower cost three dimensional coordinate measurement system by eliminating the need for a host computer for each articulated arm.




SUMMARY OF THE INVENTION




An exemplary embodiment is a method, system and storage medium for providing a tool kit for a coordinate measurement system. The system includes a user interface and a processor for receiving a request from the user interface to generate an executable tool kit, presenting a basic tool selection list for the tool kit to the user interface, receiving a basic tool selection from the basic tool selection list and generating the tool kit. The system also includes a coordinate measurement system that executes the tool kit.











BRIEF DESCRIPTION OF THE DRAWINGS




Referring now to the figures, which are exemplary embodiments, and wherein the like elements are numbered alike:





FIG. 1

is a diagrammatic view of a conventional coordinate measurement system;





FIG. 2

is a diagrammatic view of a coordinate measurement system in one embodiment;





FIG. 3

is a block diagram of the coordinate measurement system of

FIG. 2

;





FIG. 4

is a flow chart of one embodiment for a process for installing an executable program;





FIG. 5

is a diagrammatic view of a system for delivering an executable program;





FIG. 6

is a diagrammatic view of an executable program provider web site;





FIGS. 7-15

are exemplary user interface screens for interacting with an executable program provider system;





FIG. 16

depicts an exemplary user interface screen for measuring a feature of a part;





FIG. 17

depicts a number of coordinate measurement systems coupled to a network;





FIG. 18

is a flow chart of an embodiment for a process for a user generated tool kit;





FIG. 19

depicts an exemplary tool kit screen;





FIG. 20

depicts an exemplary tool selection screen;





FIG. 21

depicts an exemplary tool kit configuration screen;





FIG. 22

depicts an exemplary tool kit screen including a list of tools; and





FIG. 23

depicts an exemplary tool detail screen.











DETAILED DESCRIPTION





FIG. 2

is a diagrammatic view of a coordinate measurement system shown generally at


10


in one embodiment. The coordinate measurement system


10


is also referred to as a control station and is operated by a human operator to inspect a part. The system


10


includes an articulated arm


12


mounted to a base or post


14


. The arm


12


includes a plurality of rotational transfer housings each providing a degree of freedom to the articulated arm


12


to allow articulated arm


12


to measure points in three dimensional space. A serial box


16


is shown mounted directly to the arm


12


as described in U.S. Pat. No. 5,926,782, the contents of which are incorporated herein by reference. The serial box


16


conditions signals from the transfer housings for processing by a controller. The serial box


16


may be removably mounted to the arm


12


or completely separate from the arm


12


. A user interface


20


is connected to base


14


of arm


12


through a mechanical linkage


22


. The user interface


20


provides instructions to the user and receives input from the user as described in detail herein with reference to

FIG. 3. A

controller


40


(

FIG. 3

) may be included in the housing of the user interface or may be a stand-alone device separate from the user interface


20


. The user interface


20


may be mounted (either permanently or removably) to the arm


12


, including the base


14


. The controller


40


may also be mounted (either permanently or removably) to the arm


12


, including the base. Alternatively, one or both of the controller


40


and the user interface


20


may be separate from the arm


12


.





FIG. 3

is a block diagram of the coordinate measurement system


10


. As known in the art, one or more of the transfer housings includes a transducer which generates signals indicating a location of the arm in three dimensional space. These signals from the transducers are provided to a serial box


16


for processing. The controller


40


receives the processed signals from the serial box


16


. In an alternative embodiment, the serial box


16


is eliminated and the controller


40


is programmed to process signals directly from the transducers in the arm


12


. Controller


40


may be similar to the controller described in U.S. Pat. No. 5,978,748 or may be a more complex device such as a stand-alone general-purpose computer.




The controller


40


includes a processor


26


and static random access memory (SRAM)


28


for storing instructions to be executed by processor


26


. One or more executable programs may be stored in memory


28


. An exemplary executable program is an inspection protocol that directs the operator through an inspection procedure. Another type of executable program is a tutorial for introducing an operator to the arm


12


and its operation. It is understood that other types of executable programs (calibration, diagnostic, etc.) may be stored in memory


28


. The executable programs typically direct a human operator to manipulate the arm


12


to record certain measurements. The user can select a particular executable program from a menu presented on the user interface


20


as described herein. Controller


40


also stores reference (e.g. CAD) data. The reference data may be an entire CAD file corresponding to an entire object to be measured or just portions of the CAD data. As described in further detail, the controller


40


compares measurements from the arm


12


to reference data to generate reports.




A communication device


30


(for example a universal asynchronous receiver/transmitter) enables communication from the controller


40


to outside devices such as a computer storing an executable program for upload onto controller


40


. This allows the executable programs to be uploaded into the controller


40


through communication device


30


. In addition, the actual measurement data and the results of the comparisons of the actual data to reference data can be downloaded to a host computer and stored. Flash memory


32


stores program instructions and arm parameters permanently. A lattice complex programmable logic device (CPLD)


36


and associated electrically erasable programmable read only memory (EEPROM)


34


are also included in the controller


24


. The CPLD


36


contains interconnection logic between the components of controller


24


. The particular memory devices shown in

FIG. 3

are exemplary and it is understood that a variety of memory configurations may be used.




As shown in

FIG. 3

, the controller may also include a network interface


31


(e.g. an Ethernet card) for allowing the controller


40


to communicate over a network such as a local area network, wide are network, intranet, internet, etc. The network serves as a communication path and does not perform functions associated with the conventional host computer described above. A conventional host computer would control the measurement process whereas the network simply provides a communications path for operations such as uploading executable programs and/or reference data into the controller


40


or downloading the actual measurement data and the results of the comparisons of the actual data to reference data.




A storage device


50


is coupled to the controller


40


for multiple functions. The storage device


50


may be any type of storage device including a floppy disc drive, compact disc drive, etc. The storage device


50


may be used to upload executable programs and/or reference data to the memory


28


in controller


40


. In addition, the controller


40


, in performing an executable program, may access the storage device


50


to present video and/or audio to the operator. This reduces the amount of memory required in controller


40


due the large memory requirements for video.




The user interface


20


includes a visual display


62


, an input device


64


and an audio output device


66


. The visual display


62


may be any type of display device such as a CRT (including flat CRT's), an LCD display, etc. The input device


64


may be any type of known input peripheral such as a keyboard, mouse, track ball, etc. Alternatively, the input device


64


can be implemented in conjunction with the visual display


62


by using a touch screen which provides visual information to the operator and receives input from the operator. The audio output device


66


may include a speaker and associated components such as a sound card.




To operate the arm through an inspection process, the controller


40


runs an executable program stored in memory


28


. The controller


40


presents the operator with instructions through the user interface


20


. To perform such a process, an executable program needs to be provided in the controller


40


.





FIG. 4

is a flow chart depicting one embodiment for a process for installing an executable program in a controller


40


. The process begins at step


100


where a customer requests an executable program. This step may include a request for a new executable program or a request for a modification to an existing executable program. The customer may initiate a request for an executable program using known techniques such as phone, e-mail, mail, etc.




Once the provider of the executable program has received the request, the executable program is developed at step


102


. The executable program provider may be the supplier of the coordinate measuring system


10


or a third party commissioned solely to generate executable programs. A variety of information may be used to create the executable program. Exemplary information includes engineering drawings (e.g., blueprints, CAD drawings, etc.) of the part to be measured. Additional information includes a description of the features of the part to be measured and a description of reference features, both provided by diagrams, sketches, digital images or a list of features. A description of the measurement environment (i.e., where the arm is to be used) may be provided through drawings, sketches or digital images. The executable program will also generate a report indicating the result of the measurement. Thus, a description of the report or a list of features contained in the report may also be used to generate the executable program. It is understood that the information used to generate the executable program will vary depending on the application of the coordinate measuring system


10


.




To generate the executable program, an individual may travel to the customer's site, review the application in which the arm is to be used and develop an executable program. This may involve obtaining video, still images (e.g., from a digital camera), audio, engineering drawings and text to be used in the executable program. For example, if the coordinate measuring system is to be used to inspect an automobile panel, the executable program would be developed to present the operator with a series of images and audio instructing the operator to measure predefined points on the panel. The executable program may initiate comparison of the actual data provided by the arm


12


to reference data stored in the controller


40


to generate a report indicating whether the panel meets specification. The individual may use a portable host computer to generate the executable program at the customer's site.




Generation of the executable program may also be done remotely from the customer site. In this scenario, the customer will acquire the information described above and provide this information to the executable program provider. The transfer of the information may be implemented using a user system


200


coupled to an executable program provider system


202


via network


204


as shown in FIG.


5


. The executable program provider will then generate the executable program based on this information and deliver the executable program to the user system


202


as described herein with reference to FIG.


5


.




Once the executable program is generated, flow proceeds to step


104


where the customer views the execution of the executable program and approves the executable program. If the executable program provider is at the customer's site, the customer can view the executable using the coordinate measurement system


10


into which the executable has been loaded in memory


28


. Alternatively, the executable program can be run on a general-purpose computer at the customer's site for review by the customer. If the executable program is generated at a location remote from the customer's site, the customer can review the executable program remotely via a network such as the Internet.

FIG. 5

is a block diagram of a system for enabling customer request of a executable program, customer approval of an executable program and delivery of the executable program. The customer can use a user system


200


to access an executable program provider system


202


over a network


204


. The user system


200


may be a general-purpose computer executing a user interface application (e.g., a web browser) to contact the executable provider system


202


containing the executable program. The network


204


may be any type of network including a local area network, wide area network, intranet, Internet, etc. After verifying the customer's identity through known techniques such as user name and password, the customer can review and approve executable programs over the network


204


.




Once the customer has approved the executable program, flow proceeds to step


106


where it is determined whether the customer already has a coordinate measurement system


10


at its facility. If not, flow proceeds to step


108


where the executable program is installed in a coordinate measurement system


10


and the system


10


is delivered to the customer site at step


110


. If the customer has a coordinate measurement system


10


at its facility, step


106


leads to step


112


where the executable program is delivered to the customer. Delivery may occur electronically over a network or by physically delivering a storage medium (e.g., CD ROM) to the customer. The customer then installs the executable program in the controller


40


at step


114


. Referring to

FIG. 5

, the customer can be notified by e-mail that the executable program is available. The customer then contacts the executable program provider system


202


via network


204


and downloads the executable program to user system


200


. Alternatively, the executable program can be e-mailed to the customer system. Requiring the user system


200


to contact the executable program provider system


202


provides higher security given that access to the executable program can be controlled through passwords. The executable program can then be transferred to the coordinate measurement system


10


via the network interface


31


, the communication device


30


or through storage device


50


. Video, still images, audio and/or text may be stored in storage device


50


for access by controller


40


during execution of the executable program.




Once the executable program is installed in the controller


40


, an operator may use the coordinate measurement system


10


to measure points in three-dimensional space. In one embodiment, when the coordinate measurement system


10


is initiated, the operator is prompted to select an executable program for execution. Controller


40


may include a tutorial executable program which familiarizes the operator with operation of the arm


12


. The tutorial executable program guides the operator though a series of steps in which the operator takes measurements with the arm


12


. Once the operator has completed the tutorial, the operator selects an executable program and performs the steps dictated by the executable program. This may include measuring points in three-dimensional space on an object by placing a measurement portion of the arm in contact with the object. Alternatively, the measuring may include measuring a characteristic. For example, the measurement portion may include a sensor (e.g., light, oxygen, heat, etc.) and the operator is prompted to measure this characteristic at one or more locations. The term feature is used herein to generally refer to any measurable quantity such as coordinates, dimensions, characteristics, etc. A feature may also include sensed parameters such as presence of oxygen, heat, etc. Additional details regarding measurement of a feature are found in U.S. Pat. No. 5,412,880, the entire contents of which are incorporated herein by reference.




The operator may also select an experience level for the executable program. For example, the operator may be prompted to specify whether the operator is novice, intermediate or advanced with respect to the tasks to be completed in accordance with the executable program. A separate executable program can be generated for each level of operator experience. Alternatively, a portion of the executable program may be executed based on the level of operator experience. For example, a novice operator may be provided with video and sound (e.g., the operator is audibly instructed to measure the location of a bolt and is presented with a video depicting measurement of the bolt location). An intermediate operator may be provided with still images and sound (e.g., the operator is audibly instructed to measure the location of a bolt and is presented a still picture of the bolt). An advanced operator may be presented with just sound (e.g., the operator is audibly instructed to measure the location of a bolt).




Once the operator has initiated the executable program, the operator takes measurements pursuant to instructions presented on the user interface


20


. Instructions may be presented as text, video, audio or a combination of two or more formats. As described above, the measurements may be three-dimensional coordinates of points or may be a characteristic (e.g., temperature) and a three dimensional location. As described in U.S. Pat. No. 5,978,748, the actual data produced by the arm and any sensor (if used) is compared to reference data stored in the controller


40


. A report can then be generated indicating whether the actual data meets specified criteria and provide statistical information regarding the measurements. The report can be saved in memory


28


or storage device


50


for subsequent transfer to a host computer. In addition, the report can be displayed immediately to the operator at user interface


20


.




In an exemplary implementation, the coordinate measurement system


10


will be rented by a customer. The controller


40


includes an expiration code in, for example, memory


28


which indicates when the rental period expires (e.g., the final day of a one year lease). Once the lease period has ended the coordinate measurement system


10


will not operate. The controller


40


may compare the current date to the date contained in the expiration code. The expiration code may be encrypted so that a customer cannot generate unauthorized expiration codes. The controller


40


notifies the customer a predetermined time period prior to expiration of the lease period that a new code should be obtained. The customer can purchase an updated expiration code over a network as shown in

FIG. 5

or by phone. The updated expiration code is then stored in controller


40


enabling operation of the coordinate measurement system


10


.




As described above with respect to

FIG. 5

, a user system


200


can interact with a executable program provider system


202


over a network


204


. In an exemplary embodiment, the executable program provider system


202


includes a server which interacts with user system


200


executing a web browser.

FIG. 6

is a diagrammatic view of a web site implemented by a server in the executable program provider system


202


. The web site includes a variety of “areas” in which a customer can perform certain tasks. It understood that these areas are collections of web pages (e.g., written in HTML and interpreted by a web browser). Access to areas in the web site and functions activated through the web site is controlled by assigning levels of access. Various levels of access are shown in FIG.


6


and include, in order of low to high, a visitor level (no login required), operator level (a user having a login password), administration level (a user entitled to alter aspects of the site) and applications engineer level (a user who creates/edits tools). Each level has access to all the areas and functions of the preceding level. The “user” at user system


200


may be a visitor, an operator, administrator or applications engineer. In addition, user systems


200


may be coupled to the executable program provider system


202


via different networks. For example, an operator may contact executable program provider system


202


via the Internet while an applications engineer may contact the executable program provider system


202


via an intranet.





FIG. 6

includes a main page


300


which is the first screen presented to a user system


200


upon accessing the executable program provider system


202


. The executable programs are referred to as “tools” in FIG.


6


and herein. From the main screen


300


, a user can view tool product information through tool product information area


310


. In the tool product information area


310


, a user can obtain general information about tools, view a tool library (but not access tools in the library), contact a tool developer and obtain additional information on the tools and their associated use.




Users can log in and access more features of the executable program provider system


202


through login area


320


. As known in the art, a user system


200


submits a user name and password to the executable program provider system


202


over network


204


to gain access to the executable program provider system


202


. The user name and password controls the level of access as described herein. The user can review their transaction history and review/edit their user information and company information through a user information area


330


.




A technical interview area


340


is used to gather information relating to the executable program or tool to be generated. The user is lead through a series of questions concerning the user's application. Such questions may include a description of the features to be measured, part dimensions, part datum's, CAD data format, etc.




Once the user has defined the requirements for the new tool, the user uploads the tool description along with any associated information (CAD files, images, drawings, etc.) to the executable program provider system


202


through a tools utilities area


350


. As shown in tools utility area


350


, a user can upload tool construction materials to the executable program provider system


202


. An executable program provider (e.g., an applications engineer or A.E.) downloads the tool construction materials from the executable program provider system


202


and creates the tool as described herein. The executable program provider then uploads the completed tool to the executable program provider system


202


and the user can then download the tool. The user can also obtain expiration codes for tools to enable functionality of the tool as described herein.




Once a user has a tool at its site, the tool can be saved in a storage device and executed by controller


40


.

FIGS. 7-15

depict exemplary screens that are presented display


20


during inspection and reporting. The interface shown in

FIGS. 7-15

is a touch screen but it is understood that other input peripherals may be used such as a keyboard or mouse. A touch screen reduces the wiring and number of parts which is beneficial when the system is used in harsh environments such as production areas.

FIG. 7

depicts an exemplary log in screen through which an operator selects an operator identifier through a drop down menu and enters a password.




Once the operator logs in, the operator needs to select a tool or executable program for execution. The tool may guide the operator through an inspection procedure.

FIGS. 8 and 9

present alternative tool selection screens in which tools are listed in different fashions. The operator selects a tool for execution from the list of tools. The list of tools presented to the operator may be controlled based on an operator identifier as described herein. For example, if the operator will be inspecting fenders for compliance with design specifications, the user selects the fender tool. Once a tool is selected, the operator is prompted to enter a serial number for the part to be inspected. In this way, measurements taken are associated with a particular part.




Once the part serial number is entered, the part can then be inspected.

FIG. 10

is an exemplary part measurement screen which provides the operator with instructions on what features are to be measured on the part. For example, the user may be prompted to measure three points to determine if the three points lie in a plane within a required tolerance. To facilitate taking measurements, the tool includes a home-in feature that guides the operator to the point to be measured with arm


12


.

FIG. 11

is an exemplary home-in screen. Part of the process of measuring a part is aligning the part to the arm coordinate system. This may include placing the part in a test fixture which is aligned with the arm or measuring datums on the part. The user is presented with several measurement indicators aids to facilitate measurement at a point on the part. First is a visual depiction


400


of the part and the location of the point to be measured. Second is the distance to the point


410


provided in total distance and distance for each axis (x, y, z) of the coordinate system. Lastly, a home-in guide


420


is provided that includes concentric rings indicating the position of the measurement location. As the operator moves the measurement end of the arm


12


towards the measurement location, the background of the home-in guide


420


changes as shown in FIG.


11


. In addition to the home-in rings changing appearance, the color of the home-in guide may change (e.g., to green) and an audible tone may be produced when the measurement location is reached. These indicators prompt the operator to perform the measurement. The measured features are stored in a database, for example in storage device


50


, accusable by controller


40


.




Once measurements have been taken, a number of reports can be generated.

FIG. 12

is an exemplary report screen through which an operator can select a tool for which to view reports. The tools may be displayed pictorially as shown in

FIG. 12

or by name similar to that shown in FIG.


9


. Once the user selects a tool in

FIG. 12

, a report preview screen is provided as shown in FIG.


13


. The report preview screen includes a description


500


of the part inspected, a statistical process control (SPC) report window


510


and a table report window


520


. Through the SPC report window


510


, the operator can specify parameters for the SPC report including the number of samples (e.g., last 5 days measurements), how to display measurements, which operator's measurements to include and which shift's measurements to include. Through the table report window


520


, users can specify tabular report data for a specific part by entering a part number.




Selecting an SPC report icon in the SPC report window


510


provides the user with an SPC report such as that shown in FIG.


14


. An SPC report


532


may be generated for each feature measured on a plurality of parts to detect trends. A representation of the measurement location


530


for the measured feature is shown on the image


531


of the part. The SPC report


532


is displayed adjacent to the image


531


of the part and is positioned proximate to the representation of the measurement location. Report parameters may be changed through drop down menus


540


. The SPC report may include high limits, low limits and a plot of prior measurements for a feature. The feature may be a dimension (a diameter of a hole) or a characteristic (e.g., circularity of a hole, planarity of a surface). The SPC reports can be enlarged to a full screen display by selecting the report. The SPC report allows a user to view trends in measurements which may require corrective action.




Selecting a table report icon in the table report window


520


provides the user with a tabular report such as that shown in FIG.


15


. The tabular report


534


may be generated for each feature measured on a single part. A representation of the measurement location


530


for the measured feature is shown on the image


531


of the part. The tabular report


534


is displayed adjacent to the image of the part and is positioned proximate to the representation of the measurement location


530


. The user can change the part number through part number field


550


. The tabular report for each feature provides the feature specified value, tolerance, feature measured value and an indicator of whether the measured feature is out of specification. The feature may be a dimension (a diameter of a hole) or a characteristic (e.g., circularity of a hole). The table reports


534


can be enlarged to a full screen display by selecting the report.




Execution of the report functions is not limited to controller


40


associated with arm


12


. The measurement data in storage device


50


may be accessed by other systems distanced from the inspection area (e.g., factory floor). For example, the storage device


50


may be accessible via a company intranet through personal computers. A personal computer can execute the reporting software application used to generate reports based on the measurement data. For example, a manufacturing engineer remote from the factory floor can generate SPC reports based on measurement data in storage device


50


to evaluate and adjust a manufacturing process accordingly.





FIG. 16

depicts another measurement user interface which directs an operator through the measurement of a part. As shown in

FIG. 16

, the part


602


is depicted to the operator using a digital image such as a digital bitmap. The bitmap accurately portrays the surface of the part through shading, etc. This is preferable to conventional measurement systems that display parts as CAD wireframes. CAD wireframes are difficult to read and it is often hard for the operator to determine on what surface the measurement point lies due to the transparent nature of wireframes.




The measurement interface also includes an alternate measurement indicator


604


. The measurement indicator


604


directs the operator to the proper location on the physical part for measurement. The measurement indicator


604


is also a three-dimensional object such as a colored (e.g., green) ball and can be positioned in any position with respect to the part


602


. The part


602


may have an exterior surface and one or more interior surfaces. Thus, the measurement indicator


604


can be placed adjacent to or on an interior surface of the part


602


. For example, to measure the interior circularity of hole


606


, the measurement indicator


604


is displayed within the hole


606


along multiple positions on the interior surface of hole


606


. This accurately directs the operator to measurement positions on the physical part. An instruction window


608


also provides measurement instructions to the operator.





FIG. 17

depicts a number of coordinate measurement systems


10


or control stations coupled to a network


650


. As described above with reference to

FIG. 3

, the coordinate measurement systems


10


include a network interface


31


that allows the coordinate measurement system


10


to communicate over a network. In an exemplary embodiment, network


650


is a local area network. The coordinate measurement system


10


may be connected to network


650


in a wireless manner.




A server


652


is also connected to the network


650


and provides for storage of executable programs. The server


652


may store executable programs for an entire facility. An operator can log onto a coordinate measurement system


10


and be presented with a list of executable programs authorized for that operator. The server


652


controls access to executable programs through the operator's identifier (e.g., user identification and password). For example, a database accessed by server


650


correlates operator's identifiers with executable programs. Only executable programs associated with the operator identifier may be transferred to the requesting coordinate measurement system


10


. Through this mechanism, operator access to executable program is controlled.




Each coordinate measurement system


10


may also be identified by a unique coordinate measurement system identifier (e.g., serial number) which is accessible by server


652


. When an operator logs in through a coordinate measurement system


10


and requests an executable program from server


652


, the server


652


compares the coordinate measurement system identifier to a database correlating coordinate measurement system identifiers to executable programs. Only executable programs associated with the coordinate measurement system identifier may be transferred to the coordinate measurement system


10


.




The executable program can then be transferred to controller


40


in the coordinate measurement system


10


for execution. This architecture is helpful in managing executable programs. As described above with reference to

FIG. 5

, server


652


can retrieve executable programs from an executable program provider system


202


over a network


204


. Having the executable programs stored in a central location, such as server


650


, ensures revision control of the executable programs. Thus, an update to an executable program is stored in server


652


which can then be retrieved by coordinate measurement system


10


.




In another embodiment, the user of the coordinate measurement system


10


can generate a tool kit using basic tools provided by the executable program provider. The basic tools may be combined to create a tool kit that the user may use in inspection of a part. The tool kit formed from basic tools will provide for common measurements but will not include the embedded instructions, images, audio, video, etc. that may be incorporated in executable programs developed by the executable program provider.




To generate a tool kit, the user utilizes a toolkit management application. This application may be included as part of the coordinate measurement system


10


or accessed remotely over a network. As described below, the tool kit management application allows a user to assemble basic tools into a tool kit for performing inspection. If the tool kit management application is accessible over a network, the basic tools may be updated by the executable program provider and accessed by users.





FIG. 18

is a flow chart of an exemplary process for selecting or generating a tool kit. The process is implemented by the tool kit management application, executed either locally at the coordinate measurement system


10


or remotely at executable program provider system


202


accessed over network


204


. Upon launching the tool kit management application, the user determines whether to use an existing tool kit or whether to generate a tool kit as shown at step


700


. Such a user may include an operator or other person authorized to generate a tool kit.

FIG. 19

depicts an exemplary tool kit screen through which the user may generate a tool kit. If the user selects to use an existing tool kit, flow follows to step


720


. Otherwise, a user may begin to generate the tool kit by making a selection from the tool kit screen. For example, in step


702


, the user may select an “Add” button that causes a basic tool selection screen to be presented to the user. Referring to

FIG. 20

, an exemplary basic tool selection screen is depicted. As previously described, a basic tool listed on the basic tool selection screen may represent an executable program to aid a user in, for example, the inspection of a part. The basic tool selection screen may include a list of all basic tools available to the user for generating a tool kit. The list may include a textual description and/or graphical image of a basic tool. The basic tools may be grouped in file folders to facilitate a user's selection. For example, basic tools commonly used for inspection of a particular part may be included in a file folder with an icon and/or name to aid the user in the selection process.




Basic tools include executable components that provide typical measurement functions. For example, shown in

FIG. 20

are basic tools providing for measurement of an angle based on three holes, a distance between two holes, flatness of a face, an angle between two faces, a hole diameter and a diameter of a circle of features. By grouping basic tools, users can create a tool kit providing a series of basic measurements. This allows users to create their own measurement applications without requiring a knowledge of the underlying measurement application executed by the coordinate measurement system


10


.




In step


704


, a user may determine whether to modify a basic tool by editing its parameters. Referring to

FIG. 23

, a basic tool detail screen may be used to aid the user with the modification. If not, flow follows to step


708


. Otherwise, in step


706


, the user may modify a basic tool by, for example, selecting a name for the basic tool, selecting a nominal element and associating it with the basic tool, selecting a tolerance value, selecting to display the results of a measurement, and/or the like. Note that the basic tool detail screen may also include a graphical image of the basic tool.




In step


708


, a user may determine whether to assign a configuration to a tool kit. If not, flow follows to step


712


. Otherwise, in step


710


, a tool kit configuration screen may be accessed to allow a user to select the configuration of, for example, an inspection report. Referring to

FIG. 21

, the user may also select tool units (e.g., millimeters) and enter information, such as, operator identity, part identity, coordinate measurement arm identity, controller identity, date, and the like. Information entered to the tool kit configuration screen may be used in the tool kit's executable programs to aid in reporting and operator performance.




In step


712


, a user may determine whether to save the tool kit for future access. If not, flow follows to step


716


. Otherwise, in step


714


, the tool kit is saved. Also, access may be restricted. Such access may be by a user, such as an operator or other person authorized to access the tool kit.

FIG. 22

depicts an exemplary tool kit screen including an exemplary list of basic tools, along with corresponding graphical images of the basic tools. As evident in

FIG. 22

, the basic tools are arranged in a user-defined order to perform inspection of a part. The user may assign a name and save the tool kit. In one embodiment, the tool kit may be saved to a file folder wherein later access is controlled. For example, an operator login option may control access to a tool kit based on a user's profile (e.g., an inexperienced, experienced operator, etc.). The tool kit list may include a graphical image of a tool kit and corresponding descriptive or explanatory text.




In step


716


, a user may determine whether to test/check the functionality of the tool kit. If tool kit functionality is not selected, the process ends. If tool kit functionality is selected, in step


718


, a verification that the tool kit will run with the selected basic tools may be performed. If the tool kit will not run, a warning may be displayed to allow the user to take action, if needed. For example, the user may select to modify, add and/or delete a basic tool in a tool kit.




In grouping basic tools to form a tool kit, one or more measurements performed by a basic tool may be used by subsequent basic tools. This eliminates the need to repeat certain measurements. For example, if an edge is to be used as a reference for multiple measurements, the edge need only be measured once using a edge measurement basic tool. Subsequent basic tools can reference prior basic tools so that one or more previously obtained measurements may be used by other basic tools.




In one embodiment, the tool kit management application is provided to a user and licensed for use in generating tool kits for a single facility. For example, a tool kit management application may be licensed to an auto manufacturer for developing tool kits for a single factory. The license would not allow the user to generate tool kits for multiple sites. To ensure compliance with the license terms, each coordinate measurement system


10


can be programmed with an unalterable, site identifier prior to shipment to the user. The site identifier may be stored in read only, non-volatile memory in controller


40


. Similarly, the tool kit management application includes a software routine that inserts an site identifier in each tool kit generated using the tool kit management application. When a coordinate measurement system


10


accesses a tool kit for execution, the coordinate measurement system site identifier in the coordinate measurement system


10


is compared with the tool kit site identifier. If these identifiers do not match, execution of the tool kit by the coordinate measurement system


10


is prevented. Thus, tool kits generated at a first site cannot be executed by coordinate measurement system


10


at a second site.




As described above, embodiments in the form of computer-implemented processes and apparatuses for practicing those processes are included. An embodiment may also include computer program code containing instructions embodied in tangible media, such as floppy diskettes, CD-ROMs, hard drives, or any other computer-readable storage medium, wherein, when the computer program code is loaded into and executed by a computer, the computer becomes an apparatus for practicing the invention. Another embodiment may include computer program code, for example, whether stored in a storage medium, loaded into and/or executed by a computer, or transmitted over some transmission medium, such as over electrical wiring or cabling, through fiber optics, or via electromagnetic radiation, wherein, when the computer program code is loaded into and executed by a computer, the computer becomes an apparatus for practicing the invention. When implemented on a general-purpose microprocessor, the computer program code segments configure the microprocessor to create specific logic circuits.




While the invention has been described with reference to an exemplary embodiment, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention with out departing form the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this invention, but that the inventions will include all embodiments falling within the scope of the appended claims.



Claims
  • 1. A system for providing a tool kit for measuring a feature of a part, the system comprising:a user interface; a processor for receiving a request from said user interface to generate the tool kit providing instructions guiding an operator through a number of measurement steps to be performed with a coordinate measurement system to measure at least one feature, said tool kit being an executable programs, presenting a basic tool selection list for said tool kit to said user interface, the basic tool selection list including a plurality of basic tools, said basic tools being executable programs, each basic tool corresponding to a measurement to be performed with the coordinate measurement system, receiving a basic tool selection from said basic tool selection list and generating said tool kit; and the coordinate measurement system; wherein said coordinate measurement system executes said tool kit.
  • 2. The system of claim 1, further including said processor:receiving a request from said user interface to modify said basic tool selection; presenting a basic tool detail interface to said user interface; receiving an input to said basic tool detail interface; and modifying said basic tool selection based on said receiving said input to said basic tool detail interface.
  • 3. The system of claim 1, further including said processor:receiving a request from said user interface to assign a configuration to said tool kit; presenting a tool kit configuration interface to said user interface; receiving an input to said tool kit configuration interface; and assigning said configuration to said tool kit based on said receiving said input to said tool kit configuration interface.
  • 4. The system of claim 1, further including said processor:receiving a request from said user interface to save said tool kit; presenting an access control selection list to said user interface; receiving an access control selection from said access control selection list; and assigning access control to said tool kit based on said receiving said access control selection.
  • 5. The system of claim 1, further including said processor:receiving a request from said user interface to verify the function of said tool kit; verifying the function of said tool kit; and presenting a warning indication to said user interface if said tool kit function is not verified.
  • 6. The system of claim 5, further including said processor presenting said user interface with a selection to modify said basic tool selection.
  • 7. The system of claim 5, further including said processor presenting said user interface with a selection to modify said basic tool selection.
  • 8. The system of claim 1 wherein said tool kit includes a first basic tool and a second basic tool, said second basic tool relying on at least one measurement obtained by said first basic tool.
  • 9. A system for altering a tool kit for measuring a feature of a part, the system comprising:a user interface; a processor for receiving a request from said user interface to modify a basic tool selection in the tool kit providing instructions guiding an operator through a number of measurement steps to be performed with a coordinate measurement system to measure at least one feature, said tool kit being an executable program, presenting a basic tool detail interface to said user interface corresponding to a basic tool corresponding to a measurement to be performed with the coordinate measurement system, said basic tool being an executable program, receiving an input to said basic tool detail interface and modifying said basic tool selection based on said receiving said input to said basic tool detail interface; and the coordinate measurement system; wherein said coordinate measurement system executes said tool kit.
  • 10. The system of claim 9, further including:receiving a request from said user interface to save said tool kit; presenting an access control selection list to said user interface; receiving an access control selection from said access control selection list; and assigning access control to said tool kit based on said receiving said access control selection.
  • 11. The system of claim 9, further including:receiving a request from said user interface to verify the function of said tool kit; verifying the function of said tool kit; and presenting a warning indication to said user interface if said tool kit function is not verified.
  • 12. The system of claim 9 wherein said tool kit includes a first basic tool and a second basic tool, said second basic tool relying on at least one measurement obtained by said first basic tool.
  • 13. A method for providing a tool kit for measuring a feature of a part, the method comprising:receiving a request from a user interface to generate an executable tool kit providing instructions guiding an operator through a number of measurement steps to be performed with a three dimensional coordinate measurement system to measure at least one feature, said tool kit being an executable program; presenting a basic tool selection list for said tool kit to said user interface, the basic tool selection list including a plurality of basic tools, said basic tools being executable program, each basic tool corresponding to a measurement to be performed with the coordinate measurement system; receiving a basic tool selection from said basic tool selection list; and generating said tool kit in response to the basic tool selection.
  • 14. The method of claim 13, further including:receiving a request from said user interface to modify said basic tool selection; presenting a basic tool detail interface to said user interface; receiving an input to said basic tool detail interface; and modifying said basic tool selection based on said receiving said input to said basic tool detail interface.
  • 15. The method of claim 13, further including:receiving a request from said user interface to assign a configuration to said tool kit; presenting a tool kit configuration interface to said user interface; receiving an input to said tool kit configuration interface; and assigning said configuration to said tool kit based on said receiving said input to said tool kit configuration interface.
  • 16. The method of claim 13, further including:receiving a request from said user interface to save said tool kit; presenting an access control selection list to said user interface; receiving an access control selection from said access control selection list; and assigning access control to said tool kit based on said receiving said access control selection.
  • 17. The method of claim 13, further including:receiving a request from said user interface to verify the function of said tool kit; verifying the function of said tool kit; and presenting a warning indication to said user interface if said tool kit function is not verified.
  • 18. The method of claim 17, further including presenting said user interface with a selection to modify said tool selection.
  • 19. The method of claim 17, further including presenting said user interface with a selection to add a further tool selection.
  • 20. The method of claim 13, wherein said tool kit includes a first basic tool and a second basic tool, said second basic tool relying on at least one measurement obtained by said first basic tool.
  • 21. A method for providing a toolkit to a user interface for measuring a feature of a part, the method comprising:receiving a request from said user interface to use an executable toolkit providing instructions guiding an operator through a number of measurement steps to be performed with a coordinate measurement system to measure at least one feature, said tool kit being an executable program; receiving a request from said user interface to modify a basic tool selection in said tool kit corresponding to a basic tool corresponding to a measurement to be performed with the coordinate measurement system, said basic tool being an executable program; presenting a basic tool detail interface to said user interface; receiving an input to said basic tool detail interface; and modifying said basic tool selection based on said receiving said input to said basic tool detail interface.
  • 22. The method of claim 21, further including:receiving a request from said user interface to save said tool kit; presenting an access control selection list to said user interface; receiving an access control selection from said access control selection list; and assigning access control to said tool kit based on said receiving said access control selection.
  • 23. The method of claim 21, further including:receiving a request from said user interface to verify the function of said tool kit; verifying the function of said tool kit; and presenting a warning indication to said user interface if said tool kit function is not verified.
  • 24. The method of claim 21 wherein said tool kit includes a first basic tool and a second basic tool, said second basic tool relying on at least one measurement obtained by said first basic tool.
  • 25. A storage medium encoded with a machine-readable computer program code for providing a tool kit for a measuring a feature of a part, said storage medium including instructions for causing a processor to implement a method comprising:receiving a request from said user interface to generate an executable tool kit providing instructions guiding an operator through a number of measurement stops to be performed with a coordinate measurement system to measure at least one feature, said tool kit being an executable program; presenting a basic tool selection list for said tool kit to said user interface, the basic tool selection list including a plurality of basic tools, each basic tool corresponding to a measurement to be performed with the coordinate measurement system, said basic tools being executable programs; receiving a basic tool selection from said tool selection list; and generating said tool kit is response to said basic tool selection.
  • 26. A storage medium encoded with a machine-readable computer program code for altering a tool kit for measuring a feature of a part, said storage medium including instructions for causing a processor to implement a method comprising:receiving a request from said user interface to use an executable tool kit providing instructions guiding an operator through a number of measurement steps to be performed with a coordinate measurement system to measure at least one feature, said tool kit being an executable program; receiving a request from said user interface to modify a basic tool selection in said tool kit; presenting a basic tool detail interface to said user interface corresponding to a basic tool corresponding to a measurement to be performed with the coordinate measurement system, said basic tool being an executable program; receiving an input to said basic tool detail interface; and modifying said basic tool selection based on said receiving said input to said basic tool detail interface.
CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation-in-part of co-pending U.S. patent application Ser. No. 09/775,236 filed Feb. 1, 2001, issued as U.S. Pat. No. 6,612,044 the entire contents of which are incorporated herein by reference.

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Continuation in Parts (1)
Number Date Country
Parent 09/775236 Feb 2001 US
Child 10/119407 US