A. Field of the Invention
One of the difficulties in repairing walls is to match, on a consistent basis, the textured materials. The textured material can be as varied as the individual and it is important to get as close to the texture for cosmetic or aesthetic purposes.
B. Prior Art
There are many other types of devices in the prior art. which apply to textured materials, ceiling surfaces, and other wall surfaces. A representative example can be found at Western and Greer, U.S. Pat. No. 7,278,590. There is an aerosol system for dispensing textured materials on a horizontal surface. The current device is not an aerosol system. Other aerosol systems, however, do exist in the prior art including Stern, U.S. Pat. No. 5,934,518, and Greer, U.S. Pat. No. 6,913,407.
The Greer '407 reference is a tube with a resilient applicator for dispensing textured materials. Again, however, the tube contains the textured material and defines the container opening through which the textured material may flow. The sponge may be able to find the applicator surface of the sponge opening, which is applied much like shoe polish, but is different from the current system.
Other aerosol applications include Greer, U.S. Publication 2005/0161531, and Krens, U.S. Publication 2002/0020328.
In the repair of a wall or ceiling surface in a home, it is important to match the texture of the wall as closely as possible for cosmetic purposes. This may be done by applying an aerosol treatment such as discussed in the prior art; however, these aerosols are very difficult to apply and tend to produce uneven results. Consequently, the use of an aerosol will inevitably not lead to an exact match. The texture is the pattern on a particular wall or ceiling surface.
The other applications that are found in the prior art that consist of using a tube will also not result in a perfect match because of the uneven application of the material.
This application is meant for the do-it-yourselfer with a small home project, which would be cost prohibitive to hire a repairman to make those corrections or repairs.
The first step is to prepare the wall surface that will be repaired; this preparation is needed prior to any repair to the wall.
Next a section on the textured wall that is close to the section that will be repaired is selected. Painter's tape is then placed around the textured portion of the wall. It is important to select an area close to the area that will be repaired because slightly different textures may appear on different walls.
Painter's tape is ideal for this application because it will not adhere to the paint on the wall.
Once the area has been taped off by the painter's tape a non-binding solution is placed on the interior of this area. The non-binding solution prevents the paint from peeling off the wall once the mold is peeled from the wall.
Once the non-binding solution has been applied, the patch compound is applied to the area and smoothed to an even finish. It should be a sufficient thickness so that it is thick enough to insure that it will come apart when peeled from the wall and not too thick to prevent the texture compound from running.
The patch compound is then peeled from the wall and a transfer compound is applied to the area to be repaired. The transfer compound is allowed to dry and that ordinarily takes about one hour.
The patch compound is then applied to the area that will be repaired and rolled onto the wall. The purpose of the rolling is to produce an even surface.
The patch compound is then peeled off the wall the area is sponged off to remove any excess material. The wall may then be painted if needed or desired.
This is a method by which texture can be applied to a surface area of a wall that has been damaged. The texture of a wall is the pattern on the drywall after it has been painted and may include an “orange peel” texture or a “knock down” texture among others. These two types are the most commonly found and there may be other textures as well.
The need to repair a section of wall may occur because of a hole due to damage or damage to a wall over the course of time. Typically the area to be repaired is in the neighborhood of a four by eight section although smaller or larger sections may be repaired. Regardless of the size of the area to be repaired, it is important for cosmetic reasons to be able to duplicate the texture on the wall so that the wall surface 10 looks uniform and does not appear to be damaged in any way.
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The individual would then apply tape 15, probably painter's tape that will not stick to the wall to an area from which the transfer 18 will occur. The area from which the transfer 18 will be complete should be adjacent to the area to be repaired 5 to insure a uniform texture pattern.
A non-binding solution is then applied to the transfer section 18 and then the patch compound 25 is applied over the transfer area 18.
The patch compound 25 is smoothed with a smoothing tool 30 and then allowed to dry, probably in a range of sixteen to twenty-four hours. The smoothing tool is notched at the ends to insure that the patch compound stays within the confines of the area to be repaired. Ideally the thickness of the patch compound is between one-sixteenth and one-thirty-second of an inch.
The patch template 17 that is comprised of the painters' tape and the dried patch compound is then peeled from the transfer section.
Transfer compound 35 is applied to the area to be repaired with a smoothing tool such as an oversized putty knife 36. The purpose of using an oversized blade on the putty knife is to insure a relatively uniform application of transfer compound.
The patch template 17 is then applied over the area to be repaired and rolled on to produce and even surface. After an appropriate period of time the patch template 17 is removed and the area is sponged off with a slightly damp sponge to remove any excess material. Once the final sponging has been accomplished, the area can be painted if desired or needed and the texture in the area of the repaired portion of the wall should be identical to the original texture of the wall.
While the embodiments to the invention have been described, a person may modify the invention without departing from the spirit of the invention.
Number | Name | Date | Kind |
---|---|---|---|
5676999 | Silva | Oct 1997 | A |
5934518 | Stern et al. | Aug 1999 | A |
6913407 | Greer et al. | Jul 2005 | B2 |
7278590 | Greer, Jr. et al. | Oct 2007 | B1 |
20020020328 | Krenz | Feb 2002 | A1 |
20050161531 | Greer, Jr. et al. | Jul 2005 | A1 |