The present invention relates to a method to control a road vehicle with steering rear wheels when driving along a curve.
Four-wheel steering vehicles, otherwise called 4WS (“four wheel steering”) vehicles, have been on the market for many years although the models in circulation are not many and mostly are based on passive mechanical systems which allow for giving the rear wheels “fixed” steering angles. In such passive mechanical systems, the rear wheels are coupled to the front wheels to give said rear wheels fixed steering angles when the front wheels are steered.
More modern systems of the dynamic type and equipped with an active (electric or hydraulic) actuator controlled by an electronic control unit allow for controlling the steering of the rear wheels by giving said rear wheels steering angles that can be varied within a predetermined range (determined by the mechanical limits of the steering mechanism).
When driving along a curve at high speed (e.g. over 60 km/h), the steering of the rear wheels allows the stability of the vehicle to be increased, in particular just before losing grip; to improve the stability of the vehicle when driving along a curve at high speed, the rear wheels are steered in phase (i.e. in a direction concordant with the steering of the front wheels and, thus, when the front wheels steer to the right also the rear wheels will steer to the right) in order to reduce the yaw angle, making it easier to control the vehicle itself. In other words, the steering in phase of the rear wheels allows for counteracting the centrifugal force which tends to make the rear axle skid in a curve and, therefore, the rear axle conforms to the ideal trajectory for the benefit of stability and effectiveness. In this situation, the rear wheels are steered with a steering angle usually less than 2° and dependent on the steering angle of the front wheels.
In case of low-speed manoeuvring (for example up to 60 km/h), the steering of the rear wheels allows the turning radius to be considerably reduced; in particular, to increase the manoeuvrability of the vehicle at low speeds, the rear wheels are steered in counterphase (i.e. in the opposite direction with respect to the steering of the front wheels and, thus, when the front wheels steer to the right, the rear wheels will steer to the left and vice versa) with a maximum steering angle of 3-5° and dependent on the steering angle of the front wheels.
The patent application EP1136344A2 discloses a method to control a road vehicle with steering rear wheels when driving along a curve; the control method comprises the steps of: determining a target bending radius (blocks 201 and 303 in
The U.S. Pat. No. 5,799,745A1 and patent application EP0728644A2 disclose a method to control a road vehicle with steering rear wheels when driving along a curve; the control method provides for varying the steering angle of the rear wheels according to the yaw angle (i.e. the angle between the longitudinal axis of the vehicle and a fixed ground reference).
The object of the present invention is to provide a method to control a road vehicle with steering rear wheels when driving along a curve, which control method allows the performance when driving along a curve to be maximised without making the road vehicle unsteady and which, at the same time, is also easy and inexpensive to manufacture.
According to the present invention, a method to control a road vehicle with steering rear wheels when driving along a curve is provided, as claimed in the appended claims.
The present invention will now be described with reference to the accompanying drawings, which illustrate a non-limiting embodiment thereof, in which:
In
The powertrain system 4 comprises an internal combustion heat engine 5, which is arranged in a front longitudinal position and is provided with a drive shaft 6, and a servo-controlled transmission 7, which transmits the drive torque generated by the internal combustion engine 5 to the rear driving wheels 3 and has a configuration designated as “transaxle”. The transmission 7 comprises a transmission shaft 8 which on one side is connected to the drive shaft 6 and on the other side is mechanically connected to a gearbox 9, which is provided with at least one clutch and is arranged in a rear longitudinal position. The gearbox 9 is cascade-connected with an electronically controlled self-locking differential 10, from which a pair of axle shafts 11 come out, each of which is integral with a respective rear driving wheel 3. The electronically controlled self-locking differential 10 comprises a box-like body, a bevel gear pair which is housed inside the box-like body and transmits the drive torque to the two axle shafts 11, and a locking clutch 12 adapted to adjustably lock an axle shaft 11 with respect to the box-like body. When the locking clutch 12 is fully open (i.e. the locking rate is equal to zero), the self-locking differential 10 is completely free and the drive torque is equally distributed between the two rear driving wheels 3 (i.e. each rear driving wheel 3 receives 50% of the total drive torque regardless of its rotation speed); by closing the locking clutch 12 (or by increasing the locking rate), the self-locking differential 10 starts locking and the drive torque is progressively increased towards the rear driving wheel 3 that rotates more slowly (i.e. the rear driving wheel 3 that rotates more slowly receives a higher drive torque compared to the rear driving wheel 3 that rotates faster).
Each wheel 2 or 3 is mechanically connected to the chassis of the road vehicle 1 by means of a suspension 13 (partially illustrated in
As shown in
When driving along a curve at high speed (e.g. over 60 km/h), the steering of the rear driving wheels 3 allows the stability of the road vehicle 1 to be increased, in particular, to improve the stability of the road vehicle 1 when driving along a curve at high speed, the rear driving wheels 3 are steered in phase (i.e. in a direction concordant with the steering of the front wheels 2 and, thus, when the front wheels 2 steer to the right also the rear driving wheels 3 will steer to the right). In other words, the steering in phase of the rear driving wheels 3 allows for counteracting the centrifugal force which tends to make the rear axle skid in a curve and, therefore, the rear axle conforms to the ideal trajectory for the benefit of stability and effectiveness. In this situation, the rear driving wheels 3 are steered with a steering angle usually less than 2° and dependent on the steering angle of the front wheels 2 (i.e. the greater the steering angle of the front wheels 2, the greater the steering angle of the rear driving wheels 3).
In case of low-speed manoeuvring (for example up to 60 km/h), the steering of the rear driving wheels 3 allows the turning radius to be considerably reduced; in particular, to increase the manoeuvrability of the road vehicle 1 at low speeds, the rear driving wheels 3 are steered in counterphase (i.e. in the opposite direction with respect to the steering of the front wheels 2 and, thus, when the front wheels 2 steer to the right, the rear driving wheels 3 will steer to the left and vice versa) with a maximum angle of 3-5° and dependent on the steering angle of the front wheels 2 (i.e. the greater the steering angle of the front wheels 2, the greater the steering angle of the rear driving wheels 3).
The road vehicle 1 comprises an electronic control unit 16 (“ECU”) which, among other things, controls the behaviour of the road vehicle 1 when driving along a curve by acting, as better described below, on the self-locking differential 10 (i.e. on the locking clutch 12 of the self-locking differential 10), on the shock absorbers 14 of the suspensions 13, and on the actuator 15 to control the steering angle of the rear driving wheels 3. Physically, the control unit 16 can be composed of a single device or of multiple devices separate from each other and communicating through the CAN network of the road vehicle 1.
As shown in
By way of example, the control unit 16 estimates the trajectory T followed by the road vehicle 1 by using the measurements provided in real time by a triaxial gyroscope and by a satellite positioner; in particular, the trajectory T is determined by integrating twice in time the accelerations measured by the triaxial gyroscope, and the measurements provided by the satellite positioner are used to cyclically correct any position errors that occur in the integration process. In addition, the control unit 16 estimates the running speed V of the road vehicle 1 in its barycentre B by using the measurements provided in real time by the triaxial gyroscope; in particular, the speed V of the road vehicle 1 in its barycentre B is determined by integrating once in time the accelerations measured by the triaxial gyroscope (checking that the running speed V of the road vehicle 1 in its barycentre B is actually tangent to the trajectory T followed by the road vehicle 1, otherwise, in case of significant deviation, at least one further iteration of the calculation is carried out by making corrections to the parameters used).
When driving along a curve, the control unit 16 determines in real time (for example as described previously) the actual (real) attitude angle β of the road vehicle 1. Moreover, when driving along a curve, the control unit 16 determines a desired (optimal) attitude angle βTGT which allows the performance (i.e. the travelling speed around the curve) to be maximized while maintaining the road vehicle 1 in steady conditions (i.e. in complete safety).
According to an optional (but not limiting) embodiment, the control unit 16 cyclically (for example with a frequency of at least several tens of Hz) estimates (in a known manner) the grip of the wheels 2 and 3 on the roadbed, determines a bending radius of the trajectory T of the road vehicle 1 (i.e. determines a bending degree of the trajectory T), and determines a running speed V of the road vehicle 1. Based on the grip of the wheels 2 and 3 (therefore the stability of the road vehicle 1), the bending radius of the trajectory T, and the running speed V, the control unit 16 cyclically determines the desired attitude angle βTGT; in particular, to determine the desired attitude angle βTGT, the control unit 16 can employ a predetermined map (usually experimentally established in the design and setting-up phases of the road vehicle 1 and stored in a memory) or a mathematical model of the road vehicle 1.
When driving along a curve, the control unit 16 establishes, in open loop, an initial (starting) locking value of the self-locking differential 10 based on the desired attitude angle βTGT and subsequently corrects, if necessary, the locking of the self-locking differential 10 according to the difference between the actual attitude angle β and the desired attitude angle βTGT. In particular, the control unit 16 varies the locking of the self-locking differential 10 by using a feedback control, which employs, as a feedback variable, the actual attitude angle β.
Accordingly, the control unit 16 cyclically varies the locking of the self-locking differential 10 according to the difference between the actual attitude angle β and the desired attitude angle βTGT: the locking of the self-locking differential 10 is decreased if the actual attitude angle β is less than the desired attitude angle βTGT, the locking of the self-locking differential 10 is kept constant if the actual attitude angle β is equal to (obviously considering a certain tolerance) the desired attitude angle βTGT, and the locking of the self-locking differential 10 is increased if the actual attitude angle β is greater than the desired attitude angle βTGT. The method by which the locking of the self-locking differential 10 is varied with respect to the control error (i.e. the difference between the actual attitude angle β and the desired attitude angle βTGT) may follow the classic PID (Proportional-Integral-Derivative) control mode.
According to a preferred, but not limiting, embodiment, when the actual attitude angle β is within a predetermined neighbourhood of the desired attitude angle βTGT (i.e. when the absolute value of the difference between the actual attitude angle β and the desired attitude angle βTGT is lower than a predetermined threshold), the control unit 16, in order to control the actual attitude angle β, no longer acts on the locking of the self-locking differential 10, but merely acts on (as better described below) the damping (i.e. the calibration) of the electronically controlled shock absorbers 14 of the suspensions 13. In other words, when the actual attitude angle β is within a neighbourhood of the desired attitude angle βTGT, in order to control the actual attitude angle β, the damping (i.e. the calibration) of the shock absorbers 14, and not the locking of the self-locking differential 10, is varied; while, when the actual attitude angle β is not within a neighbourhood of the desired attitude angle βTGT, in order to control the actual attitude angle β, the locking of the self-locking differential 10, and not the damping (i.e. the calibration) of the shock absorbers 14, is varied.
The control unit 16 calculates the rate β′ of change of the actual attitude angle β by calculating the time derivative of the actual attitude angle β and varies the damping (i.e. the calibration) of the electronically controlled shock absorbers 14 according to the rate β′ of change of the actual attitude angle β. In other words, based on the rate β′ of change of the actual attitude angle β, the control unit 16 varies the damping (i.e. the calibration) of the electronically controlled shock absorbers 14 to make the electronically controlled shock absorbers 14 more rigid (stiff, i.e. with a smaller damping) or more flexible (soft, i.e. with a greater damping).
If the rate β′ of change of the actual attitude angle β is negative (and preferably higher, in absolute value, than a corresponding threshold), i.e. it tends to decrease the actual attitude angle β, the shock absorbers 14 of the rear suspensions 13 are stiffened (i.e. they are made more rigid) and optionally the shock absorbers 14 of the front suspensions 13 are made softer. In other words, in the case of a negative rate β′ of change of the actual attitude angle β, the rear axle of the road vehicle 1 is stiffened and optionally the front axle of the road vehicle 1 is made softer so as to improve the dynamic behaviour of the self-locking differential 10. Alternatively, in the case of a negative rate β′ of change of the actual attitude angle β, the damping of the front axle of the road vehicle 1 is not modified.
If the rate β′ of change of the actual attitude angle β is positive (and preferably higher, in absolute value, than a corresponding threshold), i.e. it tends to increase the actual attitude angle β, the shock absorbers 14 of the rear suspensions 13 are made softer and optionally the shock absorbers 14 of the front suspensions 13 are stiffened (i.e. they are made more rigid). In other words, in the case of a positive rate β′ of change of the actual attitude angle β, the rear axle of the road vehicle 1 is made softer and the front axle of the road vehicle 1 is stiffened (i.e. made more rigid) so as to stabilise the road vehicle 1. Alternatively, in the case of a positive rate β′ of change of the actual attitude angle β, the damping of the front axle of the road vehicle 1 is not modified.
In summary, the control unit 16 takes the actual attitude angle β into a neighbourhood of the desired attitude angle βTGT by acting on the locking of the self-locking differential 10; when the actual attitude angle β is within a neighbourhood of the desired attitude angle βTGT, the control unit 16 maintains the actual attitude angle β within the neighbourhood of the desired attitude angle βTGT by acting on the damping of the electronically controlled shock absorbers 14 (which have a fast effect on the maintenance of the actual attitude angle β as they are responsive to the rate β′ of change of the actual attitude angle β itself). The result of the above is shown in the graph of
Moreover, when driving along a curve, and to abolish the difference between the actual attitude angle β and the desired attitude angle βTGT, the control unit 16 also varies the steering angle of the rear driving wheels 3. In other words, in order to control the actual attitude angle β (i.e. to make the actual attitude angle β identical to the desired attitude angle βTGT), the control unit 16, besides acting on the locking of the self-locking differential 10 and on the damping (calibration) of the shock absorbers 14 as described previously, also acts on the steering angle of the rear driving wheels 3.
When driving along a curve, the control unit 16 establishes, in open loop, an initial (starting) value of the steering angle of the rear driving wheels 3 based on the steering angle of the front wheels 2 (imposed by the driver through the steering wheel), and subsequently corrects, if necessary, the steering angle of the rear wheels 3 according to the difference between the actual attitude angle β and the desired attitude angle βTGT.
When driving along a curve, the control unit 16 establishes beforehand whether the road vehicle 1 is in steady conditions or in unsteady conditions. Preferably, the control unit 16 establishes that the road vehicle 1 is in steady conditions if the rate β′ of change of the actual attitude angle β (i.e. the first derivative in time of the actual attitude angle β) is lower than a limit value PLEA, and establishes that the road vehicle 1 is in unsteady conditions if the rate β′ of change of the actual attitude angle β is higher than the limit value βLIM; obviously, the comparison between the rate β′ of change of the actual attitude angle β and the limit value βLIM is done with a certain hysteresis to avoid too many frequent changes among the steady and unsteady conditions when the rate β′ of change of the actual attitude angle β is close to the limit value βLIM.
According to other embodiments, the control unit 16 may establish whether the road vehicle 1 is in steady conditions or in unsteady conditions in other ways; for example, the control unit 16 may establish whether the road vehicle 1 is in steady conditions or in unsteady conditions according to the transverse jerk (i.e. based on the derivative of the transverse acceleration with respect to time) and, in particular, by comparing the transverse jerk with a corresponding limit value.
When the road vehicle 1 is in steady conditions and the desired attitude angle βTGT indicates a tendency to re-alignment (to maximise the longitudinal velocity), the control unit 16 changes the steering angle of the rear driving wheels 3 according to the difference between the actual attitude angle β and the desired attitude angle βTGT; in particular, when the road vehicle 1 is in steady conditions and the desired attitude angle βTGT indicates a tendency to re-alignment, the control unit 16 decreases the steering angle of the rear driving wheels 3 (i.e. straightens the rear driving wheels 3) in order to direct the actual attitude angle β towards the objective described by the angle βTGT that tends to zero. In particular, the desired attitude angle βTGT indicates a tendency to re-alignment when the desired attitude angle βTGT is zero or close to zero (i.e. decreasing towards zero); more generally, the desired attitude angle βTGT indicates a tendency to re-alignment when the desired attitude angle βTGT shows a decreasing trend (i.e. tends to zero) and is less than the actual attitude angle β.
Preferably, the control unit 16 varies the steering angle of the rear driving wheels 3 by using a feedback control, which employs, as a feedback variable, the actual attitude angle β. Consequently, when the road vehicle 1 is in steady conditions and the desired attitude angle βTGT indicates a tendency to re-alignment, the control unit 16 decreases the steering angle of the rear driving wheels 3 according to the difference between the actual attitude angle β and the desired attitude angle βTGT. The method by which the steering angle of the rear driving wheels 3 is decreased with respect to the control error (i.e. the difference between the actual attitude angle β and the desired attitude angle βTGT) may follow the classic PID (Proportional-Integral-Derivative) control mode.
Otherwise, when driving along a curve, during acceleration and braking, and when the road vehicle 1 is in boundary conditions of stability (i.e. in non-steady conditions), the control unit 16 determines a new desired attitude angle βTGT according to a predetermined stability criterion and increases the steering angle of the rear driving wheels 3 based both on the difference between the actual attitude angle β and the desired attitude angle βTGT, and on the rate β′ of change of the actual attitude angle β (i.e. the higher the rate β′ of change of the actual attitude angle β, the greater the increase in the steering angle of the rear wheels 3. Preferably, in this case too, the control unit 16 varies the steering angle of the rear driving wheels 3 by using a feedback control, which employs, as a feedback variable, the actual attitude angle β.
When driving along a curve, during acceleration and braking, and when the road vehicle 1 is in boundary conditions of stability (i.e. in non-steady conditions), the control unit 16 can also evaluate the possibility of using the longitudinal (braking or driving) forces applied to the rear driving wheels 3 to increase the lateral stability of the road vehicle 1, by exploiting the (longitudinal/transverse) orientation in the X-Y plane of the rear driving wheels 3; this evaluation is carried out by comparing the ability of the tire to generate a force in the two directions (longitudinal and lateral) with the engagement of the tire itself determined by the motion conditions. In relation to the fact that the longitudinal force can be oriented favourably, the control unit 16 increases the steering angle of the rear driving wheels 3 to find the best exploitation, along the transverse direction of the road vehicle 1, of the forces available on the rear axle. In other words, the control unit 16 determines the longitudinal force and the lateral force acting on each rear driving wheel 3 when driving along the curve and, if useful, varies the steering angle of the rear driving wheels 3 so as to give each rear driving wheel 3 an orientation on the longitudinal/lateral plane which allows the lateral force acting on the rear driving wheel 3 to be maximised, even at the expense of the longitudinal force acting on the rear driving wheel 3 itself (i.e. it agrees to transmit less longitudinal force as long as it can maximise the transverse force transmission). In other words, the control unit 16 evaluates the possibility of using a portion of the longitudinal force acting on the rear driving wheels 3 to increase the transverse force acting on the rear driving wheels 3 by orienting the rear driving wheels 3 themselves in the X-Y plane, by changing the steering angle of the rear driving wheels 3.
Importantly, the action on the steering angle of the rear driving wheels 3 synergistically combines with the action on the locking of the self-locking differential 10 and on the damping (calibration) of the shock absorbers 14 to allow for following, with extreme precision and without appreciable oscillations, the desired attitude angle βTGT (i.e. the actual attitude angle β is always equal to, unless non-significant and non-oscillatory deviations are detected, the desired attitude angle βTGT). In this way, the performance can be maximised when driving along a curve (i.e. the travelling speed around the curve is maximised) without making the road vehicle 1 unsteady, since the desired attitude angle βTGT is precisely determined to achieve the goal of maximum performance without risks. In particular, the actual attitude angle β is mainly adjusted by acting on the locking of the self-locking differential 10 and on the damping (calibration) of the shock absorbers 14, while the action on the steering angle of the rear driving wheels 3 allows the action on the locking of the self-locking differential 10 and on the damping (calibration) of the shock absorbers 14 to be made more efficient and effective. In other words, changing the steering angle of the rear driving wheels 3 allows the self-locking differential 10 and the shock absorbers 14 to affect the actual attitude angle β more readily and more effectively, thus allowing the difference between the actual attitude angle β and the desired attitude angle to be minimised.
According to the embodiment shown in
The two secondary clutches 18 of the secondary transmission line 17 allow for operating the so-called “torque vectoring”, i.e. they allow the drive torques applied to the two front wheels 2 to be differentiated. In use, the electronic traction control transfers part of the drive torque generated by the internal combustion heat engine 5 only when the rear driving wheels 3 begin to lose grip (i.e. they begin to slip); that is, the electronic traction control transfers to the front wheels 2 the excess drive torque that the rear driving wheels 3 fail to deliver to the ground (obviously, if the front wheels 2 begin to slip too, the electronic traction control splits the drive torque generated by the internal combustion heat engine 5).
When the road vehicle 1 is in steady conditions and entering a curve and the actual attitude angle β is less than the desired attitude angle βTGT, the control unit 16 controls the secondary clutches 18 to increase the drive torque transmitted to the front wheel 2 on the outside of the curve (i.e. to decrease the drive torque transmitted to the front wheel 2 on the inside of the curve); in other words, when the road vehicle 1 is in steady conditions and entering a curve and the actual attitude angle β is less than the desired attitude angle βTGT, the control unit 16 transfers the drive torque from the front wheel 2, on the inside of the curve, to the front wheel 2, on the outside of the curve, in order to ensure that the front wheel 2 on the outside of the curve receives a higher drive torque than the front wheel 2 on the inside of the curve. Preferably, the greater the difference between the actual attitude angle β and the desired attitude angle βTGT, the greater the difference in drive torque distribution to the front wheels 2 (obviously in favour of the front wheel 2 on the outside of the curve); by way of example, an experimentally determined map could be used, which provides for the drive torque distribution between the front wheels 2 according to the difference between the actual attitude angle β and the desired attitude angle βTGT.
When the road vehicle 1 is in unsteady conditions, the drive torque distribution on the front wheels 2 is kept balanced (i.e. 50% on the front wheel 2 on the inside of the curve and 50% on the front wheel 2 on the outside of the curve).
Importantly, the drive torque distribution between the front wheels 2 is acted upon not only by the above-described attitude control, but also by the traction control which determines, upstream and independently of the above-described attitude control, the optimum quantity of traction torque that can be distributed to the front axle, and reduces the drive torque on a front wheel 2 when the front wheel 2 itself loses grip (the reduction in the drive torque can occur by transferring the drive torque to the other front wheel 2 or by splitting the drive torque generated by the internal combustion heat engine 5).
Importantly, the action on the drive torque distribution between the front wheels 2 synergistically combines with the action on the locking of the self-locking differential 10 and on the damping (calibration) of the shock absorbers 14 to allow for following, with extreme precision and without appreciable oscillations, the desired attitude angle βTGT (i.e. the actual attitude angle β is always equal to, unless non-significant and non-oscillatory deviations are detected, the desired attitude angle βTGT). In this way, the performance can be maximised when driving along a curve (i.e. the travelling speed around the curve is maximised) without making the road vehicle 1 unsteady, since the desired attitude angle βTGT is precisely determined to achieve the goal of maximum performance without risks. In particular, the actual attitude angle β is mainly adjusted by acting on the locking of the self-locking differential 10 and on the damping (calibration) of the shock absorbers 14, while the action on the drive torque distribution between the front wheels 2 allows the action on the locking of the self-locking differential 10 and on the damping (calibration) of the shock absorbers 14 to be made more efficient and effective. In other words, changing the drive torque distribution between the front wheels 2 allows the self-locking differential 10 and the shock absorbers 14 to affect the actual attitude angle β more readily and more effectively, thus allowing the difference between the actual attitude angle β and the desired attitude angle βTGT to be minimised.
According to a further, non-illustrated embodiment, the road vehicle 1 is devoid of an electronically controlled self-locking differential 10 and of electronically controlled shock absorbers 14 and, therefore, in order to control the actual attitude angle β, the electronic control unit 16 can only act on the steering angle of the rear driving wheels 3 (if the rear driving wheels 3 are steerable) and/or on the drive torque distribution on the front wheels 2 (if the front wheels 2 are driving wheels).
The control method described above has many advantages.
Firstly, the control method described above allows the performance when driving along a curve to be maximised (i.e. it allows the travelling speed around the curve to be maximised) without making the road vehicle 1 unsteady (i.e. approaching boundary conditions of stability of the road vehicle 1 while still maintaining an adequate safety margin).
Furthermore, the control method described above is particularly safe, as it always keeps the road vehicle 1 under control and is always able to intervene rapidly and effectively in case of need.
Lastly, the control method described above is simple and inexpensive to manufacture in a road vehicle 1 provided with an electronically controlled self-locking differential, since it does not require the addition of any physical components (i.e. the system hardware is not modified in any way), but is fully achievable via software. Importantly, the control method described above does not imply high computing capacity, nor an extensive amount of memory and, therefore, its implementation is possible in a known control unit without the need for updates or upgrades.
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