Claims
- 1. A method to optimize operation of a deflected continuous flow ink-jet printer, the ink-jet printer comprising an ink supplying circuit for the supply of ink to at least one printing head and an ink collecting circuit for collection of ink not used for printing, said ink collecting circuit comprising a gutter, a conduit connecting the gutter to an imperviously sealed ink tank and suction means to draw in an air pocket extending above ink in said ink tank to set up a depression in the ink tank, said depression allowing suction, from the ink collecting circuit, of a two-phase mixture formed by ink collected from the gutter and air carried along by suction of ink in the gutter, wherein said method comprises:
- firstly, checking a rate of collection of the ink by the following steps of:
- measuring a pressure of the air pocket by means of a sensor,
- detecting a decrease in the pressure of the air pocket, which is indicative of an anomaly in the rate of collection of ink in said ink collecting circuit, the anomaly resulting in a lack of balance of losses of charge, in the conduit, between the ink flow and the air flow of the two-phase mixture;
- secondly, controlling the operation of the suction means to be at a minimum suction rate compatible with a desired flow rate of ink in the conduit, and to be at a maximum suction rate when the anomaly is detected, the maximum suction rate allowing the losses of charge to be balanced.
- 2. A method according to claim 1, wherein said suction means working periodically in a plurality of periods, each period comprising:
- a first period of time, called a non-suction period, during which said suction means causes no suction in the ink tank;
- a second period of time, called a suction period, during which said suction means causes a suction in the ink tank at constant operating conditions; the suction rate of said suction means is adjusted by increasing the non-suction period in order to decrease the suction rate, and by decreasing the non-suction period in order to increase the suction rate.
- 3. A method according to claim 2, wherein controlling the operation of the suction means to be at a minimum suction rate compatible with a desired flow rate of ink in the circuit is done automatically, when the printer is started up and during stages of initialization of the printer, according to:
- a first step during which said suction means operates at said maximum suction rate, and in which the pressure in the ink tank is measured and memorized;
- a second step during which the suction rate of said suction means is decreased gradually according to a gradient, by an increase in duration of the non-suction period of time in the ink tank, the pressure in the ink tank being measured to provide pressure values which are memorized, the last pressure values measured giving a sliding mean of the pressure value, the second step being carried on until a pressure value is measured which is, when compared to the last sliding mean given, indicative of said anomaly, defining a first range of pressure values corresponding to a fluid rate of collection of the ink;
- a third step during which said suction means is raised immediately to said maximum suction rate, by a reduction of the duration of the non-suction period of time, until the measured pressure again reaches its value memorized at the starting up of the printer, and defines a second range of pressure values, separate from the first one, corresponding to said anomaly in the collection of the ink;
- a fourth step during which the duration of the non-suction period of time is raised up to a value ensuring a value of pressure included in the first defined range of pressure values, with a margin of 6% with respect to the value of the non-suction period of time still allowing a fluid rate of collection of the ink.
- 4. A method according to claim 3, comprising during a normal operation of the printer, a first step during which the duration of the time of non-suction by the suction means in the ink tank is fixed as a function of the value established in the fourth step, when the printer is started up, and of changes in temperature and viscosity of the ink during printing and a second step activated by the detection of a decrease of the pressure of said air pocket indicative of said anomaly, during which the non-suction period of time is reduced to allow said maximum suction rate until the pressure resumes its last memorized value providing for a desired flow rate of the ink in the conduit.
- 5. A method according to claim 4, wherein the duration of the non-suction period of time, fixed during said first step during a normal operation of the printer, increases if the pressure at a point of the circuit falls while the temperature of the ink rises.
- 6. A method according to claim 2 wherein, during the time of non-suction by said suction means, having a duration compatible with the pressure measurements, parameters of operation of the printer constituted by the pressure and the temperature of the ink are checked and a duration of the following non-suction periods of time is determined.
- 7. A method according to claim 6, wherein said suction means are comprised of a constant flow pump that is activated by an electronically controlled motor and that has a mean suction rate operable to vary from a minimum value when the rate of collection on the ink is the desired flow rate and to a value ensuring a depression in said air pocket restoring the rate of collection of the ink after said anomaly has been detected.
- 8. A method according to claim 7, wherein the pump has a suction rate varying as a function of the mean speed of a motor driving the pump.
- 9. A method according to claim 8, wherein the driving motor of the pump is of a stepping type pump with a plurality of cycles of revolution, with constant operating conditions, the control device of which causes the mean suction rate of the pump to vary by stopping of the motor at each cycle of revolution and by variation of stopping time in relation to time of rotation at constant speed at each cycle, the mean suction rate of the pump being decreased through an increase in duration of the stopping time, and this suction rate being conversely increased through, a decrease in said stopping time.
- 10. A deflected continuous flow ink-jet printer, the operation of said ink-jet printer being optimized by the method according to claim 1, the ink-jet printer comprising an ink supplying circuit for the supply of ink to at least one printing head and an ink collecting circuit for the collection of the ink not used in a printing operation, said ink collecting circuit comprising a gutter, a conduit connecting the gutter to an imperviously sealed ink tank and suction means to draw in an air pocket extending above the ink in said ink tank to set up a depression in the ink tank, said depression allowing the suction, from the ink collecting circuit, of a two-phase mixture formed by the ink collected from the gutter and air carried along by the suction of ink in said gutter.
- 11. A deflected continuous flow ink-jet printer, the operation of said ink-jet printer being optimized by the method according to claim 2, the ink-jet printer comprising an ink supplying circuit for the supply of ink to at least one printing head and an ink collecting circuit for the collection of the ink not used in a printing operation, said ink collecting circuit comprising a gutter, a conduit connecting the gutter to an imperviously sealed ink tank and suction means to draw in an air pocket extending above the ink in said ink tank to set up a depression in the ink tank, said depression allowing the suction, from the ink collecting circuit, of a two-phase mixture formed by the ink collected from the gutter and air carried along by the suction of ink in said gutter.
- 12. A deflected continuous flow ink-jet printer, the operation of said ink-jet printer being optimized by the method according to claim 6, the ink-jet printer comprising an ink supplying circuit for the supply of ink to at least one printing head and an ink collecting circuit for the collection of the ink not used in a printing operation, said ink collecting circuit comprising a gutter, a conduit connecting the gutter to an imperviously sealed ink tank and suction means to draw in an air pocket extending above the ink in said ink tank to set up a depression in the ink tank, said depression allowing the suction, from the ink collecting circuit, of a two-phase mixture formed by the ink collected from the gutter and air carried along by the suction of ink in said gutter.
- 13. A deflected continuous flow ink-jet printer, the operation of said ink-jet printer being optimized by the method according to claim 8, the ink-jet printer comprising an ink supplying circuit for the supply of ink to at least one printing head and an ink collecting circuit for the collection of the ink not used in a printing operation, said ink collecting circuit comprising a gutter, a conduit connecting the gutter to an imperviously sealed ink tank and suction means to draw in an air pocket extending above the ink in said ink tank to set up a depression in the ink tank, said depression allowing the suction, from the ink collecting circuit, of a two-phase mixture formed by the ink collected from the gutter and air carried along by the suction of ink in said gutter.
- 14. A method to optimize operation of a deflected continuous flow ink-jet printer, comprising a circuit for the supply of ink to at least one printing head and a circuit for collection of the ink not used for printing, comprising a gutter, a conduit connecting the gutter to an imperviously sealed ink tank by a conduit and suction means to draw in an air pocket extending above the ink to set up a depression in the ink tank, wherein said method comprises in carrying out, firstly, checking a rate of collection of the ink by the following steps of:
- measuring pressure prevailing in the ink tank by means of a sensor;
- detecting a decrease in the pressure in the ink tank, indicating an anomaly in the rate of collecting the ink;
- and secondly, controlling the operation of the suction means to be at a suction rate to provide a flow rate of ink in the conduit and an increased suction rate when a decrease in the pressure of the ink tank indicates an anomaly in the rate of collecting the ink.
- 15. A method according to claim 14, wherein said suction means work periodically in a plurality of periods, each period comprising:
- a period of time, called a non-suction period, during which said suction means cause no suction in the ink tank;
- a second period of time, called a suction period, during which said suction means causes a suction in the ink tank at constant operating conditions, and the method further comprising adjusting a rate of suction of said suction means by changing duration of the non-suction period of time.
- 16. A method according to claim 15, wherein said controlling of the operation of the suction means is performed by controlling the operation of the suction means to be at a minimum suction rate compatible with a desired flow rate of ink in the conduit, and to be at a maximum suction rate when the anomaly is detected, the maximum suction rate allowing the losses of charge to be balanced.
- 17. A method according to claim 14, wherein said controlling of the operation of the suction means is performed by controlling the operation of the suction means to be at a minimum suction rate compatible with a desired flow rate of ink in the conduit, and to be at a maximum suction rate when the anomaly is detected.
- 18. A method to optimize operation of a deflected continuous flow ink-jet printer, comprising a circuit for the supply of ink to at least one printing head and a circuit for collection of the ink not used for printing, comprising a gutter, a conduit connecting the gutter to an imperviously sealed ink tank by a conduit and suction means to draw in an air pocket extending above the ink to set up a depression in the ink tank, wherein said method comprises in carrying out, firstly, checking a rate of collection of the ink by the following steps of:
- measuring pressure prevailing in the ink tank by means of a sensor;
- detecting a decrease in the pressure in the ink tank, indicating an anomaly in the rate of collecting the ink;
- and secondly, controlling the operation of the suction means to be at a suction rate to provide a flow rate of ink in the conduit and an increased suction rate when a decrease in the pressure of the ink tank indicates an anomaly in the rate of collecting the ink, wherein said controlling of the operation of the suction means is performed by controlling the operation of the suction means to be at a minimum suction rate compatible with a desired flow rate of ink in the conduit, and to be at a maximum suction rate when the anomaly is detected, the maximum suction rate allowing the losses of charge to be balanced.
Priority Claims (1)
Number |
Date |
Country |
Kind |
92 05424 |
Apr 1992 |
FRX |
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Parent Case Info
This is a continuation of application Ser. No. 08/052,923 filed Apr. 27, 1993, now abandoned.
US Referenced Citations (1)
Number |
Name |
Date |
Kind |
4364055 |
Aiba |
Dec 1982 |
|
Foreign Referenced Citations (5)
Number |
Date |
Country |
0076914 |
Apr 1983 |
EPX |
0228828 |
Jul 1987 |
EPX |
2545042 |
Nov 1984 |
FRX |
57-51473 |
Mar 1982 |
JPX |
58-96561 |
Jun 1983 |
JPX |
Continuations (1)
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Number |
Date |
Country |
Parent |
52923 |
Apr 1993 |
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