The present invention relates to a storage canister that seals stored nuclear fuel as radioactive waste and is installed in a nuclear waste storage facility, and a method to prevent stress corrosion cracking of the storage canister.
Nuclear fuel as radioactive waste is stored in a storage canister in a nuclear facility of a nuclear power plant and so on. The nuclear fuel is transported from the storage canister to a nuclear waste storage facility 100 in
A tensile stress remaining on the storage canister 102 is a tensile residual stress that occurs when a cover is welded to a body constituting the storage canister 102. In a known technique, stress corrosion cracking is prevented by performing plastic working after welding so as to eliminate a tensile stress remaining on the storage canister 102 and generate a compressive residual stress (See Non Patent Literature 1). In this technique, for example, the cover is welded to the body of the storage canister 102 and then an operation is performed to apply a compressive stress to and near a welded part. More specifically, nuclear fuel is supplied into the body of the storage canister 102 in a nuclear power plant, a primary cover is welded, and then a secondary cover is welded to seal the nuclear fuel. A tensile residual stress is generated by welding on the top and covers of the body of the storage canister 102 that contains the nuclear fuel. The welded part undergoes plastic working in which a compressive stress is applied by, for example, peening. This eliminates the tensile residual stress and leaves the compressive stress over the outer surface of the storage canister 102. In domestic storage of nuclear fuel, the state of the storage canister 102 is a required condition for preventing stress corrosion cracking.
The sealed storage canister 102 that contains nuclear fuel does not leak a radioactive material to the outside but allows external leakage of radiation through the thin body of the storage canister 102. In order to prevent stress corrosion cracking of the storage canister 102, plastic working needs to be performed so as to face the storage canister 102, leading to an adverse effect of radiation leaking from the storage canister 102.
Non Patent Literature 1: Study on interim storage of spent nuclear fuel by concrete cask for practical use, Research Report N10035, issued and reported by the Central Research Institute of Electric Power Industry in May 2011
The storage canister 102 containing nuclear fuel is transported to a nuclear storage facility while being placed in a thick transport cask. In order to suppress the influence of radiation, the storage canister 102 is placed into the transport cask in a pool, and then plastic working for preventing stress corrosion cracking is performed using a space near the upper opening of the storage canister 102. Welding on the cover generates a residual tensile stress over a relatively deep range from the upper end to the bottom of the body. This requires work to a deep position from the upper opening. For example, if the top of the transport cask is further opened, an amount of exposure may disadvantageously increase.
In view of the problem of the related art, an object of the present invention is to provide a method to prevent stress corrosion cracking of a storage canister and the storage canister so as to generate a compressive residual stress over the outer surface of the storage canister while blocking radiation from nuclear fuel.
In order to generate a compressive residual stress over the outer surface of a storage canister while suppressing the influence of radiation, the inventors have focused on the significance of work with a small upper opening between the storage canister and a transport cask and reached the following technical solution:
A method to prevent stress corrosion cracking of a storage canister according to the present invention is a method to prevent stress corrosion cracking of a storage canister by applying a compressive stress to a range where a tensile residual stress is generated on a metallic cylindrical body by welding a cover to the top of the cylindrical body, the method including: applying a first compressive stress beforehand to the range of the cylindrical body where the tensile residual stress is expected to be generated by the welding of the cover; canceling the tensile residual stress generated by the welding of the cover, with a compressive residual stress generated in the range; and then applying a second compressive stress so as to generate a compressive residual stress over the range.
According to the present invention, the first compressive stress is applied beforehand to the range of the body where the tensile residual stress is expected to be generated by the welding of the cover. This cancels the tensile residual stress generated by the welding and reduces a work range of application of the second compressive stress, accordingly. Thus, work can be performed with a small upper opening between the storage canister and a transport cask, thereby generating a compressive residual stress over the outer surface of the cylindrical body.
The range of the cylindrical body that receives the first compressive stress is an axial range extending inward from the upper end of the cylindrical body in the axial direction, the axial range L satisfying the relational expression below:
L≧2.5√{square root over (rt)}
(r: the external radius of the cylindrical body, t: the thickness of the cylindrical body).
The axial range of the cylindrical body where a tensile residual stress is generated by welding of the cover is indicated by the right side of the relational expression. Thus, if the axial range for applying the first compressive stress satisfies the expression, a compressive residual stress can be generated over the outer surface of the cylindrical body.
The first compressive stress can be applied by various working methods. For example, zirconia shot peening or burnishing is preferably used.
A storage canister according to the present invention is a storage canister including a metallic cylindrical body with a cover welded to the top of the cylindrical body, the storage canister being installed in a cask while containing nuclear fuel in a sealing state, wherein a first compressive stress is applied beforehand to a range of the cylindrical body where a tensile residual stress is expected to be generated by the welding of the cover, the tensile residual stress generated by the welding of the cover is canceled with a compressive residual stress generated in the range, and then a second compressive stress is applied so as to generate a compressive residual stress over the range.
According to the present invention, the first compressive stress is applied beforehand to the range of the cylindrical body where a tensile residual stress is expected to be generated by welding the cover. This cancels the tensile residual stress generated by welding and reduces the work range of application of the second compressive stress, enabling work with a small upper opening between the storage canister and the transport cask and generation of a compressive residual stress over the outer surface of the cylindrical body.
The storage canister may enable work for applying the second compressive stress to an upper opening between the cask and the cylindrical body.
Specifically, if the cover includes an upper cover welded to the upper end of the cylindrical body and a lower cover welded to the cylindrical body inside the upper cover, the lower cover may be welded at a position in an axial range from the upper end of the cylindrical body to an L minimum value indicated by the right side of the relational expression.
As has been discussed, according to the present invention, a tensile residual stress generated by welding is canceled. This reduces a work range for applying a second compressive stress, enabling work with a small upper opening between a storage canister and a transport cask. Thus, a compressive residual stress can be generated over the outer surface of a cylindrical body while radiation from nuclear fuel is blocked.
An embodiment of the present invention will be described below with reference to the accompanying drawings.
The cover 4 of the present embodiment includes an inner primary cover member 5 (lower cover) and an outer secondary cover member 6 (upper cover). The number of cover members constituting the cover that seals the body 2 is not limited and thus one or at least three cover members may be used. The edge of the primary cover member 5 and an inner surface 2b of the body 2 are welded to each other; meanwhile, the edge of the secondary cover member 6 and the inner surface 2b of the body 2 are welded to each other. The bottom member 3 is welded to a lower end 2c of the body 2.
The steps will be sequentially described below. First, the bottom member 3 is welded to the cylindrical body 2 to form a closed-end cylindrical body 7 shown in
L≧2.5√{square root over (rt)}
(r: the external radius of the cylindrical body, t: the thickness of the cylindrical body)
In the present embodiment, the inner primary cover member 5 is welded to the body 2, and then the outer secondary cover member 6 is welded to the body 2. Welding of the secondary cover member 6 generates a tensile residual stress in the axial range from the upper end 2d of the body 2 to the L minimum value. Similarly, a tensile residual stress is also generated by welding of the primary cover member 5. The primary cover member 5 only needs to be welded at a position in the axial range from the upper end 2d of the body 2 to the L minimum value. The outer end of the axial range L where the first compressive stress is applied is the upper end 2d of the body 2. This configuration cancels the tensile residual stress generated by welding of the primary and secondary cover members 5 and 6.
As has been discussed, a tensile residual stress is generated in the range from the upper end 2d of the body 2 to the L minimum value and thus a first compressive stress P1 needs to be applied to this range. The axial range L where the first compressive stress P1 is applied may be extended from the upper end 2d to the lower end 2c of the body 2 or to an axial central part 2e. The axial range L is preferably extended to the L minimum value+about 100 mm inward or more preferably to the L minimum value+about 50 mm inward in view of working. Plastic working for applying the first compressive stress P1 is performed up to the L minimum value+about 100 mm, thereby more reliably canceling the tensile residual stress generated by welding.
A tensile residual stress is also generated on the cover members 5 and 6 by welding. The outer secondary cover member 6 is unfortunately exposed to the outside air. The secondary cover member 6 may also similarly undergo plastic working for applying the first compressive stress. The transport cask with an opened upper end does not interfere with a working space and thus the first compressive stress does not always need to be applied to the cover 4. A welding method for the body 2 and the cover 4 is preferably, but not exclusively, laser welding or arc welding.
Plastic working for applying the first compressive stress and the second compressive stress will be described below. A compressive residual stress already generated on an austenitic stainless steel material by scaling has a maximum depth of about 200 μm, requiring plastic working for applying the first compressive stress and the second compressive stress. For example, plastic working for applying a compressive stress includes, but not exclusively, peening methods such as laser peening, water jet peening, and shot peening. Laser peening and water jet peening with low workability and high construction cost are not generally used. Known shot peening methods include, for example, cast steel shot, alumina shot, and zirconia shot. In cast steel shot, there is a concern that a compressed layer having a depth of, for example, about 0.4 mm may cause red rust. In alumina shot, a rough surface is not disadvantageous but a compressed layer is about 0.5 mm in depth, generating a compressive residual stress at a relatively small depth as in cast steel shot.
In zirconia shot, zirconia has high toughness and a compressed layer is about 0.7 mm in depth, thereby generating a compressive residual stress at a larger depth. In the present embodiment, zirconia shot is used to emit zirconia particles having a diameter of 1.0 μm with an air pressure of 5 kg/cm2G and a coverage of 3. The compressed layer has a depth of 0.7 mm. In the three shot patterns, zirconia shot is the most suitable.
Burnishing is another known plastic working method for applying a compressive stress. Burnishing is plastic working in which a pressing tool with a hard spherical member attached to one end of the tool is rolled in contact with the surface of a target material. This method can obtain a deep compressed layer without generating dust and thus is the most suitable for working in a nuclear power generation facility. In various peening methods, a processed surface has a satin finish, whereas in burnishing, a processed surface has a minor finish. Thus, any one of these methods allows simple visual confirmation of a worked range, achieving higher workability.
Since a nuclear fuel storage facility is built in a coastal region, the storage canister 1 in the cask is always exposed to a salt atmosphere. The existence of a compressive residual stress can prevent stress corrosion cracking but corrosion caused by salt also needs to be taken into consideration. If salt causes corrosion deeper than a compressive residual stress layer, stress corrosion cracking may occur. Thus, a maximum corrosion depth was estimated at a relative humidity of 15% (room temperature) close to a coastal environmental condition. An estimated value was calculated on the assumption that corrosion linearly grows with a maximum corrosion depth of 1000 hours. A total amount of time when stress corrosion cracking is likely to grow is 3853 hours in a northern part of the Honshu island and 15021 hours on a central coast of the Japan Sea according to the temperature of the storage canister and weather data, which is cited from “Study on interim storage of spent nuclear fuel by concrete cask for practical use, Research Report N10035, issued and reported by the Central Research Institute of Electric Power Industry in May 2011 (Non Patent Literature 1)”.
The estimated value of the maximum corrosion depth will be shown below.
A compressive residual stress layer obtained by grinding has a depth of 0, a compressive residual stress layer obtained by peening of zirconia shot has a depth of 800 μm, and a compressive residual stress layer obtained by burnishing has a depth of 1500 μm.
Stress corrosion cracking does not appear under the condition of (a corrosion depth<the depth of a compressive residual stress layer). Thus, peening or burnishing is performed to form a compressive residual stress layer of about 1 mm with the application of the first compressive stress and the second compressive stress, preventing stress corrosion cracking caused by the influence of corrosion. Even if a material surface layer is slightly damaged by fretting or collision during the manufacturing of the storage canister 1, the damage has a depth of about several hundreds of μm. Forming the compressive residual stress layer of about 1 mm can prevent stress corrosion cracking caused by the influence of damage. The deeper the compressive residual stress layer, the better. However, the compressive residual stress layer has a maximum depth of about 2 mm or preferably has a depth of about 1 mm in view of workability.
The storage canister of the present invention can be obtained by performing the method to prevent stress corrosion cracking. Specifically, the storage canister 1 of the present invention includes the cover 4 welded to the top 2a of the metallic cylindrical body 2 and is installed in the cask while containing nuclear fuel in a sealing state. The first compressive stress is applied beforehand to the range of the body 2 where a tensile residual stress is expected to be generated by welding of the cover 4, the cover 4 is welded with a compressive residual stress in the range so as to cancel the tensile residual stress, and then the second compressive stress is applied so as to generate a compressive residual stress over the range.
Conventionally, plastic working is deeply performed from the top toward the bottom of the body, whereas plastic working on the storage canister 1 of the present embodiment is limited to the small range s1 from the top 2a toward the bottom of the body 2. An upper opening 11 between the storage canister 1 and the transport cask 10 is sufficiently useful for a plastic working operation for applying the second compressive stress. The transport cask 10 has a thickness d of about 200 mm.
As has been discussed, the range from the upper end 2d of the body 2 to the L minimum value is about 300 mm in the typical storage canister 1. In the present embodiment, the upper opening 11 has a radial dimension w of about 125 mm and a depth h (axial dimension) of about 145 mm. The depth h of the upper opening 11 may be almost double the thickness t of the storage canister 1, from a lower end 12 of the welded part of the primary cover member 5 toward the bottom of the primary cover member 5. These dimensions are not limited and can be optionally changed. The formation of the storage canister 1 according to this method cancels all tensile residual stresses while blocking radiation from nuclear fuel, thereby generating a compressive residual stress over the body 2.
According to the present embodiment, the first compressive stress is applied beforehand to the range of the body 2 where a tensile residual stress is expected to be generated by welding of the cover 4. This cancels the tensile residual stress generated by welding and reduces a work range of application of the second compressive stress, accordingly. Thus, work can be performed with the small upper opening 11 between the storage canister 1 and the transport cask 10, thereby generating a compressive residual stress over the outer surface of the body 2 while blocking radiation from nuclear fuel.
The present embodiment illustrates, but not exclusively, one example of the method to prevent stress corrosion cracking of the storage canister and the storage canister according to the present invention. The method to prevent stress corrosion cracking of the storage canister may include other steps, and the shape and dimensions of the storage canister may be changed.
Referring to
Number | Date | Country | Kind |
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2013 056020 | Mar 2013 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2014/055892 | 3/7/2014 | WO | 00 |