The present disclosure is related generally to concrete prestressing and more specifically to a method of locally prestressing concrete and/or other structures.
Concrete prestressing techniques including pretensioning and post-tensioning have been widely used to improve the flexural and shear capacity of concrete structures. Pretensioning is primarily used in the construction of new precast components, while post-tensioning is typically applied in new cast-in-place construction or in the repair/strengthening of existing structures. The application of both techniques traditionally involves the anchorage and mechanical jacking of the prestressing reinforcement, which imposes practical constraints on the position and orientation of the reinforcement, especially in small regions. Using existing methods, applying prestressing locally in a relatively small region, such as the end region of a girder or the plastic hinge region of a column, can be problematic and in some cases unfeasible.
A new method to strengthen or repair concrete and other structures has been developed. The method comprises securing a plate having a shape memory alloy (SMA) wire embedded therein to a localized region of a structure. Within the plate, the SMA wire has a deformed shape configured for self-anchorage. The SMA wire is heated at or above an austenite transformation temperature, and the SMA wire resists shape recovery and remains self-anchored within the plate. Accordingly, a compressive force is generated within the SMA wire and transferred to the plate. At an interface between the plate and the localized region of the structure, the compressive force is transmitted, thereby providing localized prestressing of the structure.
A new method to apply local prestressing to concrete or other structures for strengthening and/or repair is described in this disclosure. The method utilizes a plate including an embedded, deformed reinforcement wire comprising a shape memory alloy that may be secured to a localized region of a structure. Upon heating, a compressive prestress is generated by the reinforcement wire in the plate and transmitted to the localized region of the structure. Before the method is described in detail, shape memory alloys and their applicability to prestressing are explained.
A shape memory alloy is a type of metallic material that can recover its original shape after experiencing excessive deformation upon exposure to heat. This unique effect is triggered by a phase transformation between martensite and austenite and is governed by four transformation temperatures: martensite start temperature, martensite finish temperature, austenite start temperature, and austenite finish temperature. As would be known to one of ordinary skill in the art, martensite start temperature (Ms) is the temperature at which a phase transformation to martensite begins upon cooling, martensite finish temperature (Mf) is the temperature at which the phase transformation to martensite concludes upon cooling, austenite start temperature (As) is the temperature at which a phase transformation to austenite begins upon heating, and austenite finish temperature (Af) is the temperature at which the phase transformation to austenite concludes upon heating.
Accordingly, after a martensitic shape memory alloy is deformed to a certain level of strain, heating the shape memory alloy to a temperature above As can initiate the transformation between martensite and austenite. The original shape may be fully recovered when the shape memory alloy is heated to a temperature at or above Af. This shape recovery process is known as the shape memory effect and is illustrated in
To eliminate the need for using an anchorage system as required in conventional prestressing techniques, the use of curved or deformed shape memory alloy (SMA) wires as prestressing reinforcement is described herein. In contrast to bars, wires may have a small diameter, which enables them to be easily bent into different shapes. Taking advantage of the flexibility of SMA wires and the thermally triggered shape memory capability described above, SMA wires 202 can be bent into, for example, the sinusoidal shape 204 shown in
The concept of using curved SMA wires to prestress concrete or mortar envisages a wide range of applications including new construction applications and existing structural applications such as repair or strengthening applications. For example, as shown in
Referring now to the flow chart of
The structure 310 may comprise concrete, steel, a metal alloy, masonry, stone, brick and/or another building material. The structure 310 may be, in typical examples, a concrete girder, a concrete beam, a concrete column, or another concrete structure.
The plate 200 may comprise concrete or mortar 208, where the SMA wire 202 is embedded within the concrete or mortar 208. The SMA wire 202 may be partially or fully embedded within the concrete or mortar 208. The SMA wire 202 may comprise a shape memory alloy such as a nickel-titanium alloy, an iron-manganese-silicon alloy, an iron-nickel-cobalt-titanium alloy, a copper-zinc-aluminum alloy, or a copper-aluminum-nickel alloy. For example, the shape memory alloy may be a nickel-titanium-niobium alloy. Typically, the wire has a diameter in a range from about 0.5 mm to about 5 mm. The plate 200 may be substantially flat, as shown for example in
The plate 200 may be secured to the localized region 318 of the structure 310 using anchoring rods 502 and/or an adhesive 504, as shown for example in
The heating may comprise exposing the plate 200 to an elevated temperature and/or passing an electric current through the SMA wire 202. In the latter case, ends of the SMA wire 202 may be exposed for electrical connection, and/or the plate 200 may further include lead wires partially embedded therein, where the lead wires have embedded ends electrically connected to the SMA wire 202 and exposed ends configured for electrical connection to an external power source.
The austenite transformation temperature to which (or beyond which) the SMA wire 202 is heated may be an As temperature or an Af temperature of the shape memory alloy. The compressive force may be maintained within the SMA wire 202 even after the heating is halted. To facilitate this, the Ms temperature of the SMA wire 202 may be lower than temperatures to which the structure 310 is exposed in use. For example, the Ms and/or Mf temperatures may be well below typical outdoor temperatures, such as below −30° C., below −40° C., or below −50° C. Similarly, the As and Af temperatures of the SMA wire 202 may be above typical indoor and/or outdoor temperatures to ensure that the transformation from martensite to austenite to induce contraction of the SMA wire 202 does not commence prematurely. For example, one or both of the As and Af temperatures may be above 40° C., above 45° C., or above 50° C. Consistent with this, the SMA wire 202 may exhibit a large thermal hysteresis, such as at least about 80° C., or at least about 100° C., to ensure that the prestressing is maintained during use (e.g., in the field).
As illustrated in
Each curved segment 206 may span from about 120° to about 360°, or more typically from about 150° to 180°, to promote secure anchoring in the plate 200. Advantageously, due to the anchoring effect imparted by the deformed shape of the wire 202, the method may be carried out with a smooth SMA wire 202, which is free from surface features such as ribs, corrugations and/or bumps. Alternatively, to enhance anchoring or bonding within the concrete structure, the SMA wire 202 may include such surface features.
The method may further comprise, prior to securing the plate 200 to the localized region 318 of the structure 310, fabricating the plate 200. Fabrication may include forming the SMA wire into the deformed shape, which may be a tensioned or elongated shape. Typically this entails exerting tensile and bending forces on the SMA wire. In other words, a tensile and/or bending stain may be applied to the SMA wire to ensure that contraction occurs during the heating described above. The forming step in particular and fabrication in general may be carried out while the SMA wire is martensitic and thus readily deformable. Prior to forming the SMA wire into the deformed shape, the SMA wire may undergo a heat setting process as known in the art in order to impart a “memory” of the pre-tensioned configuration. This is the configuration to which the SMA wire segment attempts to return upon heating at or above the austenite transformation temperature while constrained, so as to produce the desired compressive stress.
After forming the SMA wire into the deformed shape, the SMA wire may be positioned in a mold, and a mortar or concrete mix may be poured into the mold and over the SMA wire. Finally, the mortar or concrete mix may be cured to obtain the plate including the SMA wire embedded therein. The curing may occur over a suitable time period, such as from about 14 days to about 28 days, typically. Suitable compositions for the mortar or concrete mix are known in the art.
Fabrication of Plate with Embedded SMA Wire
Referring now to
Strains induced within the specimen during prestressing are monitored using strain gages and digital image correlation (DIC). As a state-of-art optical technology, DIC can measure the strain or displacement of an object by building correlation between images taken before and after deformation of the object. To avoid interfering with the camera used for capturing DIC images, direct heating of SMA using propane torch is not used. Instead, the SMA is heated using electrical resistivity by connecting the two exposed ends of the wire to a power source. A high-temperature strain gage is attached to a backside of the specimen to monitor the mortar strain during and after heating and provide information on the prestressing level.
Strain distribution data from DIC reveal that, after the SMA wire is fully activated, the area bounded by the SMA curved segments is prestressed. Since the geometry of the SMA wire is symmetric, the strain distribution is symmetric in general as well. The strain gauge readings reveal that, once the heating is finished, the mortar cools down to room temperature and a stable recovery stress is reached within the SMA wire; hence, the strain readings stabilized and reached about 360με in compression. Based on the stress-strain response from the mortar cylinder tests, the corresponding compressive stress when strain reached 360με was approximately 10.9 MPa. These results indicate the validity of the prestressing technique using a curved SMA wire.
To explore the effectiveness of different connections between PPP and base concrete, three specimens with different types of connections are studied experimentally. All three specimens include a 76 mm×127 mm×31.7 mm base unreinforced concrete block structures externally prestressed with a 76 mm×127 mm×13 mm PPP as illustrated in
The compressive strength of the base block concrete and mortar plate are 48.3 MPa and 35 MPa, respectively. The effectiveness of the connection in transferring the prestressing force from the prestressing plate to the base block is evaluated by monitoring the compressive strain induced in the base concrete block. The test setup and instrumentation are designed to capture such compressive strain. The strains developed in the mortar plate and concrete block are monitored to determine the prestressing stress induced by the activation of SMA wire. The readings of the strain gage on the concrete block are compared to the results from DIC analysis to verify the accuracy of DIC data.
For specimen SP-S, steel anchors are used to connect the base concrete block and the mortar PPP. Before the mortar plate is cast, the SMA wire is deformed into a sinusoidal shape and placed at the mid-height of the mold. Three steel rods with diameter of 7.9 mm are placed at the center of the curved sections of the SMA. These rods serve as anchors that connect the mortar plate with the top of concrete block. The three holes required for installing the rods are introduced within the mortar plate during casting using wood rods identical in diameter to the steel rods. Furthermore, three holes 8.3 mm diameter and 25 mm deep are drilled in the concrete block at locations matching those in the mortar plate. A slightly larger diameter is used for the concrete block holes to ensure the ease of installation of steel rods. In order to prevent prestressing loss due to the small gap between the steel rods and holes, epoxy is applied to fill the gap between anchors and concrete.
Specimen SP-E is similar to SP-S except that the mortar plate is secured to the concrete block using an epoxy adhesive instead of steel rods. To improve the adhesion at the interface between epoxy and mortar/concrete, the interface of both the mortar plate and the concrete block is treated with sanding and steel-wire brushing before the epoxy adhesive is applied.
Finally, specimen SP-SE combines both methods, namely, an epoxy adhesive and steel anchors to secure the mortar plate to the concrete block. Due to the bond provided by the epoxy, the number and size of the anchor steel rods are reduced compared to specimen SP-S to two steel rods with a diameter of 6.4 mm.
Readings from the strain gages of all three specimens as well as from DIC analysis at the opposite point where the strain gage is attached are summarized in Table 1. The strains presented in the table are the final readings when the specimens had already cooled down to room temperature. For all the specimens, compressive strains are detected by strain gages on the side of the concrete block and at the center of the mortar plate, which indicates that all three installation methods (steel anchors, epoxy adhesive, and anchors+epoxy (hybrid)) are able to transfer the prestressing force from the PPP to the concrete block. The presence of epoxy adhesive helps in providing more uniform distribution of the transferred stress. It also reduces the labor needed for anchor installation.
A validated finite element (FE) model based on the above-described proof of concept specimen, which comprises a mortar plate and embedded SMA wire, is utilized to analyze parameters that may affect the prestressing value. The investigated variables in this study are the spacing (S) and the length (LSMA) of the SMA wire, as shown in
From Table 2 it can be seen that for same length of SMA wire, the prestressing stress increases by 77.8% from 5.4 MPa to 9.6 MPa as the spacing decreases from 25.4 mm to 6.4 mm. With the increase of spacing, the two compressive regions move away from each other with little or no overlapped area left, which causes the reduction in the prestressing stress. As a result, in the case of S4-L1, where the spacing of SMA wire is highest among the studied cases, the prestress stress is the lowest among all the cases.
The effect of SMA length (LSMA) is explored by varying the length while keeping the spacing fixed at 19 mm.
The FE analysis indicates that more uniform prestressing stress is achieved at longer lengths of the SMA wire. For the same volume ratio of the SMA wire, a smaller spacing may result in a higher prestressing stress due to the stress overlapping effect. In practical applications, the spacing and length of the SMA wire may be changed based on the desired performance and prestressing level.
Although the present invention has been described in considerable detail with reference to certain embodiments thereof, other embodiments are possible without departing from the present invention. The spirit and scope of the appended claims should not be limited, therefore, to the description of the preferred embodiments contained herein. All embodiments that come within the meaning of the claims, either literally or by equivalence, are intended to be embraced therein.
Furthermore, the advantages described above are not necessarily the only advantages of the invention, and it is not necessarily expected that all of the described advantages will be achieved with every embodiment of the invention.
The present patent document claims the benefit of priority under 35 U.S.C. § 119(e) to U.S. Provisional Patent Application No. 62/915,684, which was filed on Oct. 16, 2019, and is hereby incorporated by reference in its entirety.
Number | Date | Country | |
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62915684 | Oct 2019 | US |