The present invention relates generally to electrical motor/generators, and more particularly to homopolar machines including superconducting windings.
At least some known superconducting electric machines include a superconducting field coil installed on the rotor. The superconducting coil is maintained at a temperature approaching zero degrees Kelvin using a continuous supply of cryogenic fluid, such as, for example, but not limited to helium (He2). If a high temperature superconductor (HTS) is used in fabricating the field coil, a cryogenic fluid such as nitrogen (N2) may be used to achieve superconducting temperatures. The cryogenic fluid is typically supplied to the superconducting field coil from a stationary cryocooler through a transfer coupling that is coupled to one end of the rotor. The transfer coupling channels the cryogenic fluid from a stationary portion to a rotating portion on the rotor. The cryogenic fluid is then routed through a cooling loop thermally coupled to the superconducting field coil and then back to the transfer coupling for return to the stationary cryocooler.
The superconducting field coil is subjected to thermal stresses, centrifugal stresses, and is provided with an electrical connection through the rotor to power the superconducting field coil. Accordingly, designing, fabricating and operating such a rotor may be difficult. For example, the superconducting coils, especially HTS coils, may be sensitive to mechanical strain. Specifically, because the coils are coupled to the rotor, the coils may be subjected to centrifugal forces that may cause strains and degrade the performance of the superconductor. In addition, because the coil is maintained at a cryogenic temperature, an elaborate support system may be needed to maintain the coil in position against the centrifugal forces while preserving the integrity of the thermal insulation between the coil and the parts of the rotor at ambient temperature.
In one aspect, a system includes a homopolar electrical machine. In a particular aspect, the homopolar electrical machine includes an AC device. The homopolar electrical machine includes a stator having a stationary magnetic core and multiple stator windings disposed within the stationary magnetic core. A rotor includes a first set of pole pieces at a first end of a shaft and a second set of pole pieces at a second end of the shaft. The pole pieces are separated by air gaps. The rotor is a one-piece structure having only the shaft, the first set of pole pieces, and the second set of pole pieces integrally formed from a single material. A stationary field coil is coupled to the stator. The stationary field coil includes a cryostat configured to cool the stationary field coil to superconducting temperatures. The stationary field coil has a coil diameter that is at least partially greater than an outer diameter of the rotor. Each stator winding is unitarily formed as a single structure that extends along a length of the homopolar electrical machine beyond the first and second sets of pole pieces and is disposed within an air gap of the homopolar electrical machine. The stationary field coil includes a high temperature superconductor.
In another aspect, a system includes an alternating current (AC) device. The AC device includes a stator having a stationary magnetic core and multiple stator windings disposed within the stationary magnetic core. A rotor includes a first set of pole pieces at a first end of a shaft and a second set of pole pieces at a second end of the shaft. Each pole piece is a radial segment that protrudes radially outward from a first diameter to a second diameter of the rotor. A stationary field coil is coupled to the stator. The stationary field coil is a superconducting coil having stationary cooling. The stationary field coil has a coil diameter that is at least greater than the first diameter of the rotor. Each stator winding is unitarily formed as a single structure that extends along a length of the AC device beyond the first and second sets of pole pieces and is disposed within an air gap of the AC device. The stationary field coil includes a high temperature superconductor.
In yet another aspect, a system includes an alternating current (AC) homopolar inductor alternator. The AC homopolar inductor alternator includes a stator having a stationary magnetic core and multiple stator windings disposed within the stationary magnetic core. A stationary field coil is coupled to the stator. The stationary field coil is a superconducting coil having stationary cooling. A ferromagnetic rotor includes first set of pole pieces at a first end of a shaft and a second set of pole pieces at a second end of the shaft. The stationary field coil has a coil diameter that is at least greater than first circumferential gaps between pole pieces in the first set of pole pieces and second circumferential gaps between pole pieces in the second set of pole pieces. Each stator winding is unitarily formed as a single structure that extends along a length of the AC homopolar inductor alternator beyond the first and second sets of pole pieces and is disposed within an air gap of the AC homopolar inductor alternator. The stationary field coil includes a high temperature superconductor.
In yet another aspect, a system includes an alternating current (AC) electrical machine. The AC electrical machine includes a stator having a stationary magnetic core and multiple stator windings disposed within the stationary magnetic core. Each stator winding includes a first substantially axially oriented portion, a second substantially axially oriented portion, and a diagonal portion extending between the first and second substantially axially oriented portions. Each stator winding is unitarily formed as a single structure having the first and second substantially axially oriented portions and the diagonal portion. A rotor includes a first set of pole pieces at a first end of a shaft and a second set of pole pieces at a second end of the shaft. The pole pieces are separated by air gaps. The rotor is a one-piece structure having only the shaft, the first set of pole pieces, and the second set of pole pieces integrally formed from a single material. A stationary field coil is coupled to the stator. The stationary field coil includes a cryostat configured to cool the stationary field coil to superconducting temperatures. The stationary field coil has a coil diameter that is at least partially greater than an outer diameter of the rotor each stator winding is unitarily formed as a single structure that extends along a length of the AC electrical machine beyond the first and second sets of pole pieces and is disposed within an air gap of the AC electrical machine. The stationary field coil includes a high temperature superconductor.
Rotor 12 is rotatably supported by a casing 26 that also houses a stator core 28 and stator yoke 30. A plurality of stator windings 32 are positioned in an air gap 33 in the machine 10. Specifically, the stator windings 32 are disposed in the air gap 33 between the rotor 12 and the stator core 28. Casing 26 is substantially cylindrical and includes a bore 34 extending therethrough. Rotor 12 is positioned at least partially within bore 34.
An axial separation distance 36 extending between first pole pieces 22 and second pole pieces 24 defines an air gap 38 between a field coil 40 and first pole pieces 22 and between field coil 40 and second pole pieces 24. In the exemplary embodiment, field coil 40 is positioned within a cryostat 41 that is coupled to stator core 28. Coil 40 is mechanically decoupled from rotor 12, and in the exemplary embodiment, is supported by stationary coil supports 43. In an alternative embodiment field coil 40 may be coupled to the rotor 12. Field coil 40 is fabricated from a superconducting material such that when cooled to superconducting temperatures, field coil 40 exhibits substantially zero resistance to electrical current flow.
In operation, machine 10 operates as an electrical generator or motor. Rotor 12 is rotated about axis 16 by a torsional force applied to it by a prime mover (not shown) coupled to shaft 14. An electrical current is supplied to stationary superconducting field coil 40. The electrical current generates a magnetic field surrounding field coil 40. Ferromagnetic shaft 14 passes through the axis of field coil 40, and therefore is magnetically coupled to field winding 40. The orientation of field coil 40 and first and second pole pieces 22 and 24 creates an interaction between the magnetic field of coil 40 and a permeance wave of the rotating ferro-magnetic poles 22 and 24 such that first pole pieces 22 are magnetized to a first polarity, North, for example, and such that second pole pieces 24 are magnetized to a second polarity, South, for example. The rotating homopolar magnetic field is magnetically coupled to stator windings 32.
In the exemplary embodiment, field coil 40 is stationary with respect to rotor 12 such that a relative difference in rotational speed between rotor 12 and the magnetic field generated by field coil 40 is the rotational speed of rotor 12. In an alternative embodiment, the magnetic field generated by field coil 40 rotates about axis 16 at least one of at a rate faster than rotor 12 and at a rate slower than rotor 12.
The one or more circumferentially laminated stator sections 29 may include a first plurality of circumferentially laminated segments 37 and a second plurality of circumferentially laminated segments 39, wherein the first and second plurality of circumferentially laminated segments 37, 39 are axially offset from one another and disposed on the opposite sides of the radially laminated stator section 31. In the illustrated embodiment, the one or more radially laminated stator sections 31 include a single plurality of radially laminated segments 41 in an axial position between the first and second plurality of axially laminated segments 33 and 35 and between the first and second plurality of circumferentially laminated segments 37 and 39.
In the illustrated embodiment, the field coil 40 is disposed within a cooling fluid 43 inside a cooling chamber 45, wherein the field coil 40 is disposed in an axial position between the first and second plurality of axially laminated segments 33, 35 and between the first and second plurality of circumferentially laminated segments 37, 39. In addition, the field coil 40 and the cooling chamber 45 are disposed concentrically within the radially laminated section 31. In other words, the field coil 40 is disposed on a stator side 47 of the windings 32. The cooling chamber 45 includes a continuous supply of a cryogenic fluid 43, such as neon or nitrogen. The field coil 40 may have a generally cylindrical or tubular geometry, while the cooling chamber 45 may have a generally hollow annular geometry.
In operation, an electrical current is supplied to stationary superconducting field coil 40. Current flowing through the superconducting conductors of coil 40 generates a magnetic field surrounding coil 40. First pole pieces 22 and second pole pieces 24 rotate proximate to coil 40 and are magnetically coupled to coil 40. The interaction of the magnetic field generated by coil 40 and the permeance wave of the rotating ferro-magnetic pole pieces 22 and 24 of rotor 12 produces a rotating magnetic field with first pole pieces 22 oriented at a first magnetic polarity, North, for example, and second pole pieces 24 oriented at a second magnetic polarity, South for example. The magnetic lines of flux from pole pieces 22 and 24 pass through stator windings 32 (shown in
The above-described methods and apparatus provide a cost-effective and reliable means for generating electricity using a stationary field coil and a homopolar rotor. More specifically, the methods and apparatus facilitate utilizing a superconducting field coil that is stationary with respect to the machine rotor. As a result, the methods and apparatus described herein facilitate generating electrical power in a cost-effective and reliable manner.
Furthermore, many advantages result from positioning field coil 40 mechanically separate from rotor 14 and maintaining coil 40 stationary, including facilitating making machine 10 simple and reliable. For example, a stationary field coil does not experience relatively large centrifugal forces that may be produced in a rotating field coil, therefore facilitating simplifying a coil support assembly. Thermal insulation between the stationary field coil and ambient temperature may be fabricated more simply due to reduced requirements on the field coil support. In the absence of relatively large forces acting of the field coil, the resulting strains in the superconducting coil may be less, producing a more reliable HTS coil. With a stationary coil circumscribing the rotor, the field coil may be designed as a more simple solenoid coil rather than a more complicated “racetrack” coil. The cryostat cooling a stationary field coil is also stationary, facilitating a simpler cryostat design. For example, a complicated transfer coupling is not needed to direct a cooling medium into the rotating cooling circuit, a simple direct cooling connection may be used. The coil may, instead, be cooled in one of the established, more reliable ways of cooling, including conduction cooling. A vacuum, desirable for thermal insulation may be made stationary, facilitating simpler and more reliable fabrication and assembly. Similarly, other portions of the insulation system may be made more reliable without having to consider relatively large centrifugal forces. There is no need for a ‘slip-ring’ assembly to transfer current to the field coil from a stationary exciter. The voltage across the coil is then more predictable and makes it easier to detect quench and protect the coil with a reliable stationary protection circuit. Additionally there is no need to consider rotating brushless exciters.
Exemplary embodiments of electrical generating systems are described above in detail. The systems are not limited to the specific embodiments described herein, but rather, components of each system may be utilized independently and separately from other components described herein. Each system component can also be used in combination with other system components.
While the invention has been described in terms of various specific embodiments, those skilled in the art will recognize that the invention can be practiced with modification within the spirit and scope of the claims.
This application is a continuation-in-part of U.S. patent application Ser. No. 10/444,253, entitled “METHODS AND APPARATUS FOR ASSEMBLING HOMOPOLAR INDUCTOR ALTERNATORS INCLUDING SUPERCONDUCTING WINDINGS”, filed May 27, 2003, which is herein incorporated by reference.
Number | Date | Country | |
---|---|---|---|
Parent | 10444253 | May 2003 | US |
Child | 12575026 | US |