Methods and apparatus for electrically controlling adjustments of a chair

Information

  • Patent Grant
  • 6629731
  • Patent Number
    6,629,731
  • Date Filed
    Monday, June 11, 2001
    23 years ago
  • Date Issued
    Tuesday, October 7, 2003
    21 years ago
Abstract
A control mechanism for a chair that enables a plurality of adjustments to be made to the chair by a seated occupant in a cost effective and reliable manner is described. The control mechanism includes a plurality of motor-gear groups and at least one control switch. The control switch is coupled to each motor-gear group, a rechargeable battery, and to a limit switch that limits an amount of height adjustment of the chair seat with respect to the chair base. Each motor-gear group is coupled to a drive shaft. As a result, a seated occupant may engage the control switch to selectively electrically raise or lower the chair seat relative to the chair base, tilt the chair seat relative to the control mechanism, tilt the chair back relative to the chair seat, adjust the height of the chair seat relative to the control mechanism, and adjust the chair seat depth relative to the chair back.
Description




BACKGROUND OF THE INVENTION




This application relates generally to adjustable chairs, and more particularly to height adjustment mechanisms used with adjustable chairs.




Office chairs typically include a chair back, a chair seat, and a base that supports the chair. The chair back is coupled to the chair seat, and the chair seat is coupled to the chair base. More specifically, a column extends between the base and the chair seat to support the chair seat. At least some known chair bases include casters or glides that enable the chair base to be in freely-rollable or freely-glidable contact with a floor.




Sitting in a chair that is improperly adjusted for prolonged periods of time may increase the discomfort and fatigue to the occupant. To facilitate improving a comfort level of seated occupants, at least some chairs include chair backs including adjustment mechanisms that permit the chair back to be variably positioned with respect to the chair seat, and permit the chair seat to be variably positioned with respect to the chair base. However, often the adjustments can not be made while the occupant is seated, and as a result, an adjustment process can be time-consuming and tedious as the occupant must often make numerous trial adjustments finding a chair seat position that is comfortable to the occupant.




SUMMARY OF THE INVENTION




In an exemplary embodiment, a control mechanism for a chair enables a plurality of adjustments to be made to the chair by a seated occupant in a cost effective and reliable manner. The control mechanism includes a plurality of motor-gear groups and at least one control switch. The control switch is coupled to each motor-gear group, a rechargeable battery, and to a limit switch that limits an amount of height adjustment of the chair seat with respect to the chair base. Each motor-gear group is coupled to a drive shaft.




During use, a seated occupant may engage the control switch to selectively electrically raise or lower the chair seat relative to the chair base. Furthermore, the chair seat may be selectively electrically tilted relative to the control mechanism, the chair back may be selectively electrically tilted relative to the chair seat, and the chair seat depth adjusted electrically relative to the chair back. As a result, the control mechanism permits independent electric adjustments to be made in a cost-effective and reliable manner.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is side view of an adjustable chair including a control mechanism;





FIG. 2

is a partial cross-sectional side view of a height adjustment mechanism that may be used with the chair shown in

FIG. 1

;





FIG. 3

is a partial cut-away side view of an alternative embodiment of a height adjustment mechanism that may be used with the chair shown in

FIG. 1

;





FIG. 4

is an enlarged cross-sectional view of the height adjustment mechanism shown in FIG.


3


and taken along line


4





4


;





FIG. 5

is a partial cut-away side view of an alternative embodiment of a height adjustment mechanism that may be used with the chair shown in

FIG. 1

;





FIG. 6

is a partial cut-away side view of an alternative embodiment of a height adjustment mechanism that may be used with the chair shown in

FIG. 1

;





FIG. 7

is an enlarged cross-sectional view of the height adjustment mechanism shown in FIG.


6


and taken along line


7





7


;





FIG. 8

is a cut-away side view of an alternative embodiment of a height adjustment mechanism that may be used with the chair shown in

FIG. 1

; and





FIG. 9

is a top perspective view of an alternative embodiment of a control mechanism that may be used with the chair shown in FIG.


1


.











DETAILED DESCRIPTION OF THE INVENTION





FIG. 1

is a side view of an adjustable chair


10


. In one embodiment, chair


10


is an office chair. Chair


10


includes a base


12


, a seat


14


, a back assembly


16


, and a height adjustment mechanism


18


. Chair back assembly


16


is coupled to chair seat


14


, and chair base


12


supports chair


10


.




Chair base


12


is known in the art and is a pedestal support base that includes a plurality of legs


20


arranged in a conventional star-shaped arrangement. In one embodiment, base


12


includes five legs


20


. Alternatively, base


12


includes more or less than five legs. Each leg


20


includes a caster


24


, such that chair


10


is in free-rolling contact with a floor (not shown). In an alternative embodiment, chair legs


20


do not include casters


24


.




Base legs


20


support chair


10


and extend from casters


24


to a center socket


28


. Socket


28


includes an opening (not shown in

FIG. 1

) extending therethrough and sized to receive height adjustment mechanism


18


. Height adjustment mechanism


18


extends through base center socket


28


, and is substantially perpendicular to base


12


. More specifically, height adjustment mechanism


18


extends between base


12


and chair


10


and includes a drive mechanism (not shown in

FIG. 1

) for adjusting a height h


1


of chair seat


14


relative to chair base


12


.




A control mechanism


40


is coupled to chair


10


and includes a plurality of motor-gear groups


41


that are selectively activated to independently adjust chair


10


. More specifically, control mechanism


40


includes a housing


42


that defines a cavity


43


, and motor-gear groups


41


are housed within housing cavity


43


. A control panel


44


is attached to an exterior surface


46


of control mechanism housing


42


and includes at least one switch


50


. Control panel


44


is electrically coupled to control mechanism


40


with a plurality of wiring


52


such that control panel switch


50


is selectively operable to activate motor-gear groups


41


. Accordingly, control panel


44


is attached to control mechanism housing


42


such that control panel


44


is easily accessible by a seated occupant. In one embodiment, control panel switch


50


is biased to a neutral position.




Control mechanism


40


includes a receptacle (not shown) for receiving height adjustment mechanism


18


. More specifically, control mechanism housing


42


has an upper side


54


and a lower side


56


. The height adjustment receptacle is located within control mechanism housing lower side


56


, and chair seat


14


is coupled to housing upper side


54


. Housing


42


also includes a front side


58


and a rear side


60


. Rear side


60


is between front side


58


and chair back assembly


16


.




Chair seat


14


is coupled to control housing upper side


54


and includes a front edge


70


and a rear edge


72


connected with a pair of side edges


74


. More specifically, chair seat


14


is co-axially aligned with respect to control housing


42


between chair seat side edges


74


. Furthermore, chair seat


14


is coupled to control housing


42


such that chair rear edge


72


is between chair front edge


70


and chair back assembly


16


.




Chair seat


14


includes a top surface


80


and a bottom surface


82


. Chair seat


14


is coupled to control housing


42


such that chair bottom surface


82


is between chair top surface


80


and control housing


42


. In the exemplary embodiment, chair seat


14


is contoured to facilitate comfort to a seated occupant, and chair seat top and bottom surfaces


80


and


82


are substantially parallel.




In the exemplary embodiment, control mechanism


40


permits chair


10


to be adjusted with a plurality of adjustments. Specifically, adjustments may be made to an angle θ of tilt of chair seat


14


, with respect to control mechanism housing


42


and base


12


, an angle γ of tilt of chair seat


14


with respect to control mechanism housing


42


, an angle β of tilt of a chair back support


90


included within chair back assembly


16


, with respect to chair seat


14


, a depth d


1


of chair seat


14


with respect to chair back support


90


, height h


1


of chair seat


14


with respect to base


12


, and a height h


2


of chair seat


14


relative to control mechanism housing


42


. More specifically, control mechanism


40


permits chair seat


14


to be angularly oriented at angles θ, laterally displaced at depths d


1


, and raised or lowered to heights h


2


. Furthermore, control mechanism


40


permits chair back support


90


to be angularly oriented at angles β. In the exemplary embodiment shown in

FIG. 1

, control mechanism


41


includes four motor-gear groups


41


for adjusting seat angle θ, chair back support angle β, seat depth d


1


, seat angle γ, and chair height h


2


.




Chair back assembly


16


is mechanically coupled to chair back support


90


. In the exemplary embodiment, chair back assembly


16


is angularly adjustable independently of adjustments to chair back support


90


with respect to chair back support


90


.





FIG. 2

is a partial cross-sectional side view of a height adjustment mechanism


140


that may be used with chair


10


shown in FIG.


1


. Height adjustment mechanism


140


includes an upper enclosure member


142


telescopically coupled to a lower enclosure member


144


. More specifically, lower enclosure member


144


is coupled substantially co-axially to upper enclosure member


142


such that lower enclosure member


144


telescopes into upper enclosure member


142


. Upper enclosure member


142


is coupled between chair seat


14


(shown in

FIG. 1

) and lower enclosure member


144


. Lower enclosure member


144


is coupled between upper enclosure member


142


and chair base


12


(shown in FIG.


1


). In one embodiment, upper enclosure member


142


has a substantially circular cross-sectional profile.




Upper enclosure member


142


includes a hollow guide sleeve


146


, an upper end


148


, and a lower end


150


. In addition, upper enclosure member


142


includes an outer surface


52


and an inner surface


54


. Upper enclosure member upper end


148


is tapered to be frictionally fit within a receptacle (not shown) extending from chair seat


114


. Upper enclosure member inner surface


154


defines a cavity


155


and includes a plurality of threads


156


that extend radially inward from inner surface


154


towards an axis of symmetry


158


for height adjustment mechanism


140


. Axis of symmetry


158


extends from upper enclosure member first end


148


to upper enclosure second end


150


. Upper enclosure member threads


156


extend along inner surface


154


from upper enclosure member lower end


150


towards upper end


148


. In one embodiment, upper enclosure member


142


includes a spring (not shown) mounted to provide a pre-determined amount of downward travel of chair seat


14


when chair seat


14


is initially occupied.




Upper enclosure member cavity


155


has a diameter


160


measured with respect to inner surface


154


sized to receive lower enclosure member


144


therein. More specifically, lower enclosure member


144


is hollow and includes an outer surface


162


including a plurality of threads


164


which extend radially outward from outer surface


162


. In addition, lower enclosure member


144


has an outer diameter


166


that is smaller than upper enclosure cavity diameter


155


. More specifically, upper enclosure member cavity


155


and lower enclosure member


144


are sized such that as lower enclosure member


144


is received within upper enclosure member cavity


155


, lower enclosure member threads


164


engage upper enclosure member threads


166


.




Lower enclosure member


144


also includes an inner surface


170


that extends from an upper end


172


of lower enclosure member


144


to a lower end


174


of lower enclosure member


144


. Threads


164


extend between upper and lower ends


172


and


174


, respectively. Lower enclosure member inner surface


170


defines a cavity


176


that has a diameter


178


measured with respect to inner surface


170


. A plurality of threads


181


extend radially inward from inner surface


170


between lower enclosure member upper and lower ends


172


and


174


, respectively.




Lower enclosure member


144


also includes an upper stop


181


and a lower stop


182


. Lower enclosure member upper stop


181


is adjacent lower enclosure upper end


172


. As lower enclosure member


144


rotates within upper enclosure member


142


, lower enclosure upper stop


181


contacts an upper enclosure member stop


184


to limit a distance that upper enclosure member


142


may extend towards chair seat


14


from chair base


12


. Lower enclosure member lower stop


182


is adjacent lower enclosure lower end


174


and limits a distance that lower enclosure member


144


may extend towards chair seat


14


from chair base


12


. Stops


181


and


182


prevent height adjustment mechanism


140


from over-rotating as chair seat


14


is raised and becoming forcibly stuck in a relative extended position that has exceeded a pre-determined fully-extended position.




Lower enclosure member


144


is coupled to base


12


through a drive mechanism


190


. Drive mechanism


190


includes an electric motor


192


, a drive shaft


194


, and a gear box


196


. Electric motor


192


is coupled to gear box


196


which in turn is coupled to drive shaft


194


. A combination of motor


192


and gear box


196


is known as a motor-gear group, similar to motor-gear groups


41


shown in FIG.


1


. Electric motor


192


is known in the art and in one embodiment is commercially available from Dewert Motorized Systems, Frederick, Md., 21704-4300. More specifically, electric motor


192


and gear box


196


are coupled substantially perpendicularly to drive shaft


194


. Drive shaft


194


is substantially co-axial with respect to upper and lower enclosure members


142


and


144


, respectively.




Drive shaft


194


includes an outer surface


197


including a plurality of threads


198


extending radially outward from outer surface


197


. Drive shaft


194


has an outer diameter


200


measured with respect to outer surface


197


that is smaller than lower enclosure member cavity diameter


178


. More specifically, drive shaft diameter


200


is sized such that when drive shaft


194


is received within lower enclosure member


142


, drive shaft threads


198


engage lower enclosure inner threads


180


. Drive shaft


194


also includes a stop


202


adjacent to an upper end


204


of drive shaft


194


. As drive shaft


194


rotates within lower enclosure member


144


, lower enclosure member


144


is rotated within upper enclosure member


142


to raise or lower upper enclosure member


142


with respect to chair base


12


. When upper enclosure member


142


is being raised, drive shaft stop


202


contacts lower enclosure member lower stop


182


to limit a distance that lower enclosure member


144


may extend towards chair seat


14


from chair base


12


. Drive shaft


194


also includes a lower end


204


coupled to gear box


196


. A load bearing


206


extends circumferentially around drive shaft


194


between gear box


196


and lower enclosure member


144


.




A hollow guide sleeve


210


extends circumferentially around upper and lower enclosure members


142


and


144


, and drive shaft


194


. More specifically, guide sleeve


210


is co-axially aligned with respect to upper and lower enclosure members


142


and


144


, and drive shaft


194


, and has a first end


212


and a second end


214


. Guide sleeve


210


has a height (not shown) such that guide sleeve first end


212


is between upper enclosure member upper and lower ends


148


and


150


, respectively, and guide sleeve second end


214


is in proximity to gear box


196


, such that load bearing


206


is between guide sleeve second end


214


and gear box


196


.




Guide sleeve


210


also includes an anti-spin and side load collar


218


, and an upper stop


220


. During rotation of lower enclosure member


144


, guide sleeve upper stop


220


works in combination with lower enclosure upper stop


181


and upper enclosure stop


184


to limit a distance that upper enclosure member


142


may extend towards chair seat


14


from chair base


12


. Anti-spin and side load collar


218


includes channels (not shown) that extend lengthwise along guide sleeve


210


to prevent guide sleeve


210


from rotating as chair seat


14


is rotated. More specifically, because upper enclosure member


142


is frictionally coupled beneath chair seat


14


, as chair seat


14


is rotated, upper enclosure member


142


rotates simultaneously with chair seat


14


, and induces rotation into lower enclosure member


144


. Anti-spin and side load collar


218


permits chair seat


14


to rotate without permitting guide sleeve


210


to rotate. In addition, as an occupant sits and moves around within chair seat


14


, side loading forces induced into upper and lower enclosure members


142


and


144


, respectively, are transmitted through guide sleeve


210


and anti-spin and side load collar


218


into chair base


12


.




Anti-spin and side load collar


218


extends around guide sleeve


210


between guide sleeve


210


and a housing


224


. Housing


224


has an upper surface


220


and a lower surface


222


, and extends around guide sleeve


210


and anti-spin and side load collar


218


. Housing


224


includes an upper portion


226


and a lower portion


228


. Upper portion


226


is substantially circular and has an inner diameter


230


that is smaller than an outer diameter


232


of an opening


234


extending through base socket


28


. Housing lower portion


228


has an outer diameter


236


that is larger than base socket opening


234


.




A plurality of sensors


240


are mounted to housing upper surface


220


and receive signals from a switch (not shown) attached to chair seat


14


. Sensors


240


detect when a pre-determined amount of resistance is induced into height adjustment mechanism


140


as chair seat


14


is raised. More specifically, sensors


240


are coupled to drive mechanism


190


and stop operation of electric motor


192


when a pre-determined amount of resistance is sensed. In one embodiment, sensors


240


are infrared sensors and receive an infrared signal transmitted from an infrared switch attached to chair seat


14


. In a further embodiment, sensors


240


are commercially available from Dewert Motorized Systems, Frederick, Md., 21704.




Sensors


240


are coupled to a limit or resistance sensing switch


242


. Limit switch


242


receives a signal from sensors


240


regarding a relative position of drive shaft


194


measured with respect to chair base


14


. More specifically, limit switch


242


is electrically coupled to electric motor


192


and automatically stops a flow of electric current to motor


192


when drive shaft


194


nears a pre-set fully extended position.




Drive mechanism


190


is housed within housing


224


and is electrically coupled to a rechargeable battery


244


. More specifically, a plurality of wires


246


couple battery


244


to electric motor


192


to permit battery


244


to supply power to motor


192


. In addition, electric motor


192


is also coupled to a resistance sensing switch (not shown) which automatically stops a flow of electric current to motor


192


when a pre-determined amount of resistance is induced within height adjustment mechanism


140


as chair seat height h


1


(shown in

FIG. 1

) is adjusted. For example, the resistance sensing switch automatically stops a flow of electric current to motor


192


to prevent an occupant's legs (not shown) from being compressed between chair seat


14


and an underside (not shown) of a desk or table (not shown) as seat


14


is raised.




Rechargeable battery


244


is a 12 volt battery that is mounted within housing


224


. In one embodiment, battery


244


provides greater than 12 volts. In another embodiment, battery


244


is mounted separately from housing


224


to facilitate removal and replacement for recharging purposes. Battery


244


may be, but is not limited to, a lead acid battery, a nickel metal hydride battery, a nickel cadmium battery, a lithium ion battery, or a lithium ion polymer battery. In one embodiment, a battery life indicator (not shown) is coupled to battery


244


to indicate when a useful life of battery


244


is decreasing, and battery


244


requires recharging.




During assembly, height adjustment mechanism


140


is initially assembled. More specifically, upper enclosure member


142


is coupled to lower enclosure member


144


, and the assembly is inserted within housing


224


. Limit switch


242


is coupled to either the upper enclosure member


142


or the lower enclosure member


144


, and to electric motor


192


.




Drive mechanism


190


is then coupled to lower enclosure member


144


, and inserted within housing


224


. More specifically, gear box


196


is coupled to drive shaft


194


, and motor


192


is then coupled to gear box


196


. Battery


244


is then coupled to motor


192


and inserted within housing


224


.




Height adjustment mechanism


140


is then inserted within chair base socket


28


such that sensors


240


are in alignment with the switch sensor mounted on chair seat


14


. Wires (not shown) are routed to a control mechanism switch (not shown) that is accessible by an occupant sitting in chair seat


14


for selectively adjusting chair seat height h


1


with respect to chair base


12


.




When the seated occupant engages the control mechanism switch to raise chair seat


14


relative to chair base


12


, electric motor


192


operates to rotate gear box


196


. In one embodiment, the control mechanism switch incorporates the battery life indicator. In an alternative embodiment, housing


224


incorporates the battery life indicator. Because gear box


196


is coupled to drive shaft


194


, drive shaft


194


rotates simultaneously with gear box


196


. As drive shaft


194


is rotated, drive shaft threads


198


engage lower enclosure inner threads


180


and cause lower enclosure member


144


to rotate. As lower enclosure member


144


rotates, lower enclosure member outer threads


164


engage upper enclosure member threads


166


to cause upper enclosure member


142


to rotate, thus raising chair seat


14


relative to chair base


12


.





FIG. 3

is a partial cut-away side view of an alternative embodiment of a height adjustment mechanism


300


that may be used with chair


10


(shown in FIG.


1


). Height adjustment mechanism


300


is similar to height adjustment mechanism


140


, shown in

FIG. 2

, and components in height adjustment mechanism


300


that are identical to components of height adjustment mechanism


140


are identified in

FIG. 3

using the same reference numerals used in FIG.


2


. Accordingly, height adjustment mechanism


300


includes drive mechanism


190


, including electric motor


192


, drive shaft


194


, and gear box


196


. In addition, height adjustment mechanism


300


also includes an upper enclosure member


302


telescopically coupled to a lower enclosure member


304


. More specifically, lower enclosure member


304


is coupled substantially co-axially to upper enclosure member


302


such that lower enclosure member


304


telescopes into upper enclosure member


302


. Upper enclosure member


302


is coupled between chair seat


14


(shown in

FIG. 1

) and lower enclosure member


304


. Lower enclosure member


304


is coupled between upper enclosure member


302


and chair base


12


(shown in FIG.


1


). In one embodiment, upper enclosure member


302


and lower enclosure member


304


each have a substantially circular cross-sectional profile. In an alternative embodiment, upper enclosure member


302


and lower enclosure member


304


have non-circular cross sectional profiles.




Upper enclosure member


302


includes an upper end


308


and a lower end (not shown). Upper enclosure member upper end


308


is tapered to be frictionally fit within a receptacle (not shown) extending from chair seat


14


. More specifically, upper enclosure member upper end


308


includes a chair control taper end


309


. Chair control taper ends


309


are known in the art. In one embodiment, upper enclosure member upper end


308


also includes a spring (not shown) mounted in such a manner as to provide a pre-determined amount of downward travel of chair seat


14


when chair seat


14


is initially occupied.




Upper enclosure member


302


includes a screw collar


310


and an anti-screw collar


312


. In one embodiment, screw collar


310


and anti-screw collar


312


each have non-circular cross-sectional profiles. In an alternative embodiment, screw collar


310


and anti-screw collar


312


each have substantially circular cross-sectional profiles. In a further embodiment, screw collar


310


has a substantially round cross-sectional profile and anti-screw collar


312


has a substantially round inner cross-sectional profile defined by an inner surface (not shown) of anti-screw collar


312


, and a non-circular outer cross sectional profile defined by an outer surface


313


of anti-screw collar


312


.




Screw collar


310


extends circumferentially around drive shaft


194


and is threadingly engaged by drive shaft


194


. Accordingly, when drive shaft


94


is rotated, screw collar


310


moves either towards chair seat


14


or towards lower enclosure member


304


depending upon a direction of rotation of motor


192


and drive shaft


194


. Screw collar


310


includes a plurality of anti-twist channels (not shown) that extend lengthwise along screw collar


310


. Screw collar


310


also includes a stop (not shown) adjacent an upper end (not shown) of screw collar


310


. The screw collar upper end is coupled to upper enclosure upper end


308


. The screw collar stop works in combination with drive shaft stop


102


(shown in

FIG. 2

) to limit a distance that upper enclosure member


302


may extend towards chair seat


14


from anti screw collar


312


.




Anti-screw collar


312


also includes a plurality of anti-twist channels


316


. Anti-twist collar channels


316


extend radially inward and mate with screw collar channels


314


to prevent screw collar


310


from rotating into anti-screw collar


312


when drive shaft


194


is rotated. Additionally, an upper key washer


318


extends circumferentially around anti-screw collar


312


and includes a plurality of projections (not shown) that mate with anti-twist collar channels


316


to prevent anti-screw collar


312


from rotating with respect to screw collar


310


. As a result, when drive shaft


194


is rotated, screw collar


310


either moves upward and away from anti-screw collar


312


or moves towards anti-screw collar


312


, depending upon the rotational direction of drive shaft


194


. Furthermore, anti-screw collar


312


includes a stop flange adjacent screw collar


310


that prevents anti-screw collar


312


from over-rotating within anti-screw collar


312


and becoming stuck against anti-screw collar


312


when drive shaft


194


is rotated.




Lower enclosure member


304


includes an upper end (not shown) and a lower end


322


(shown in FIG.


4


). Lower enclosure member lower end


322


is tapered to be frictionally fit within base center socket


28


(shown in FIG.


1


). More specifically, lower enclosure member lower end


322


includes a swivel base socket


320


that permits chair seat


14


to rotate with respect to chair base


12


.




Lower enclosure member


304


also includes a lower screw collar


330


and an anti-screw collar


332


. In one embodiment, screw collar


330


and anti-screw collar


332


have substantially non-circular profiles. In an alternative embodiment, screw collar


330


and anti-screw collar


332


have substantially circular profiles. Screw collar


330


extends circumferentially around drive shaft


194


and is threadingly engaged by drive shaft


194


. Accordingly, when drive shaft


194


is rotated, screw collar


330


moves either towards chair base


12


or towards upper enclosure member


302


depending upon a direction of rotation of motor


92


and drive shaft


194


. Screw collar


330


includes a plurality of anti-twist channels (not shown) that extend lengthwise along screw collar


330


. Screw collar


330


also includes a stop (not shown) adjacent a lower end (not shown in

FIG. 3

) of screw collar


330


. The screw collar lower end is coupled to lower enclosure lower end


322


. The screw collar stop works in combination with a drive shaft stop (not shown) to limit a distance that lower enclosure member


304


may extend towards chair base


12


from anti screw collar


332


.




Anti-screw collar


332


also includes a plurality of anti-twist channels


316


. Anti-twist collar channels


316


extend radially inward and mate with the screw collar channels to prevent screw collar


330


from rotating into anti-screw collar


332


when drive shaft


194


is rotated. Additionally, a lower key washer


338


extends circumferentially around anti-screw collar


332


and includes a plurality of projections (not shown) that mate with anti-screw collar channels


316


to prevent anti-screw collar


332


from rotating with respect to screw collar


330


. As a result, when drive shaft


194


is rotated, screw collar


330


either moves upward and away from anti-screw collar


332


or moves towards anti-screw collar


332


, depending upon the rotational direction of drive shaft


94


. Furthermore, anti-screw collar


332


includes a stop flange (not shown) adjacent screw collar


330


that prevents anti-screw collar


332


from over-rotating within anti-screw collar


332


and becoming stuck against anti-screw collar


332


when drive shaft


194


is rotated.




Upper and lower enclosure members


302


and


304


, respectively, extend partially into a housing


340


. Key washers


318


and


338


are between housing


340


and respective screw collars


310


and


330


. More specifically, each key washer


318


and


338


is adjacent to an exterior surface


342


of housing


340


at a respective upper side


344


and lower side


346


of housing


340


. Housing


340


also includes an inner surface


348


that defines a cavity


350


. Upper and lower enclosure members


302


and


304


, respectively, extend partially into housing cavity


350


.




An upper and lower bushing


352


and


354


, respectively, are each within housing cavity


350


and adjacent each respective key washer


318


and


338


. In one embodiment, bushings


352


and


354


are rubber bushings. An upper and lower load bearing


356


and


358


are within housing cavity


350


and are adjacent each respective bushing


352


and


354


. Bearings


356


and


358


, bushings


352


and


354


, and upper and lower enclosure members


302


and


304


, respectively, are co-axially aligned.




Gear box


196


is coupled to drive shaft


194


within housing cavity


350


between load bearings


356


and


358


. More specifically, gear box


196


is coupled substantially perpendicularly to drive shaft


194


. Gear box


196


is also coupled to motor


192


. A limit switch


360


is electrically coupled to electric motor


192


and automatically stops a flow of electric current to motor


192


when drive shaft


194


is rotated to a height h


1


(shown in

FIG. 1

) that is near a pre-set fully extended position.




Housing


340


extends circumferentially around axis of symmetry


158


such that drive mechanism


190


is disposed within housing cavity


350


. Drive mechanism


190


is coupled to height adjustment mechanism


300


and receives power from rechargeable battery


244


. Battery


244


is coupled to drive mechanism


190


with wires


246


which extend into housing


340


from a remote battery housing


370


. Battery


244


is also coupled to a resistance sensing switch (not shown) which automatically stops a flow of electric current to motor


192


when a pre-determined amount of resistance is induced within height adjustment mechanism


300


as chair seat height h


1


(shown in

FIG. 1

) is adjusted. For example, the resistance sensing switch automatically stops a flow of electric current to motor


192


to prevent an occupant's legs (not shown) from being compressed between chair seat


14


and an underside (not shown) of a desk or table (not shown) as seat


14


is raised. Additionally, battery


144


is coupled to a control mechanism switch


372


that is accessible by an occupant sitting in chair seat


14


. Control mechanism switch


372


permits selective adjustments of the chair seat height h


1


(shown in

FIG. 1

) to be made with respect to chair base


12


. In the exemplary embodiment, control mechanism switch


372


is coupled to a battery life indicator


374


that illuminates when battery


244


needs recharging. In an alternative embodiment, battery life indicator


374


sounds an audible alarm when battery


244


needs recharging.




During use, as drive shaft


194


is rotated in a first direction to raise chair seat


14


, both upper and lower enclosure screw collars


310


and


330


simultaneously move away from housing


340


. More specifically, upper enclosure member screw collar


310


is moved towards chair seat


14


, while lower enclosure member screw collar


330


is moved towards chair base


12


. Reversing an operation of motor


192


, reverses a rotation of drive shaft


194


, and screw collars


310


and


330


move towards each other and towards housing


340


to lower chair seat


14


.





FIG. 4

is a cross-sectional view of swivel base socket


320


along line


4





4


. Swivel base socket


320


is hollow and includes an opening


380


that extends from an upper side


382


of swivel base socket


320


to a lower side


384


of swivel base socket


320


. Opening


380


is sized to receive screw collar


330


. More specifically, a lower end


386


of screw collar


330


extends into opening


380


and is circumferentially surrounded by an insert


388


. In one embodiment, insert


388


is a Teflon® insert. Swivel base socket


320


is sized to provide side loading resistance to height adjustment mechanism


300


.




Screw collar lower end


386


includes a threaded opening


390


sized to receive a fastener


392


used to secure screw collar to swivel base socket


320


. In one embodiment, fastener


392


is a shoulder screw. Fastener


392


extends through a bushing


394


inserted into swivel base opening lower side


384


. Bushing


394


includes a shock absorption spring


395


that is biased against fastener


392


. Fastener


392


also extends through a hardened washer


396


and through a ball bearing assembly


398


positioned between bushing


394


and screw collar lower end


386


.





FIG. 5

is partial cut-away side view of an alternative embodiment of a height adjustment mechanism


400


that may be used with chair


10


(shown in FIG.


1


). Height adjustment mechanism


400


is substantially similar to height adjustment mechanism


300


shown in

FIGS. 3 and 4

, and components in height adjustment mechanism


400


that are identical to components of height adjustment mechanism


300


are identified in

FIG. 5

using the same reference numerals used in

FIGS. 3 and 4

. Accordingly, height adjustment mechanism


400


includes drive mechanism


190


, including electric motor


192


, drive shaft


194


, and gear box


196


. In addition, height adjustment mechanism


400


also includes an upper enclosure member


402


telescopically coupled co-axially to lower enclosure member


404


. Upper and lower enclosure members


402


and


404


, respectively are substantially similar to upper and lower enclosure members


302


and


304


.




Upper enclosure member upper end


308


includes taper end


309


, and lower enclosure member


404


includes anti-screw collar


332


and lower screw collar


330


(shown in FIGS.


3


and


4


). Lower enclosure member lower end


320


also includes swivel base socket


322


and key washer


338


. A stroke resistance spring


410


circumferentially surrounds lower enclosure member


404


and is between key washer


338


and a lower side


412


of a housing


414


.




Gear box


196


is coupled to drive shaft


194


between bearings


356


and


358


. More specifically, gear box


196


is coupled substantially perpendicularly to drive shaft


194


adjacent an upper end


416


of drive shaft


194


. Limit switch


360


(shown in

FIG. 3

) is electrically coupled to electric motor


192


and automatically stops a flow of electric current to motor


192


when drive shaft


194


is rotated to a height (not shown) that is near a pre-set fully extended position.




Housing


414


is substantially similar to housing


340


(shown in

FIGS. 3 and 4

) and extends circumferentially around axis of symmetry


158


such that drive mechanism


190


is housed within housing


414


. Drive mechanism


190


is coupled within height adjustment mechanism


400


to receive power from rechargeable battery


244


. Battery


244


is not housed within housing


414


, but is instead removably coupled to drive mechanism with wires (not shown) which extend into housing


414


from a separate battery housing


416


. Battery


244


is also coupled to a resistance sensing switch (not shown) which automatically stops a flow of electric current to motor


192


when a pre-determined amount of resistance is induced into height adjustment mechanism


400


as chair seat height h


1


(shown in

FIG. 1

) is adjusted. For example, the resistance sensing switch automatically stops a flow of electric current to motor


192


to prevent an occupant's legs (not shown) from being compressed between chair seat


14


and an underside (not shown) of a desk or table (not shown) as seat


14


is raised. Additionally, battery


244


is coupled to a control mechanism switch


420


that is accessible by an occupant sitting in chair seat


14


. Control mechanism switch


320


permits selective adjustments of chair seat height h


1


to be made with respect to chair base


12


. In an alternative embodiment, battery


244


is coupled to motor


192


on an opposite side of gear box


196


than motor


192


is positioned.




Control switch


420


is coupled to housing


414


. More specifically, housing


414


includes an arm


422


that extends radially outward from axis of symmetry


158


, and is opposite electric motor


192


and battery


244


. Control switch


420


is coupled to an end


424


of arm


422


. In an alternative embodiment, housing


414


does not include arm


422


and control switch


420


is positioned remotely from housing


414


and height adjustment mechanism


400


. Because gear box


196


is coupled substantially perpendicularly to drive shaft


194


at drive shaft upper end


416


, upper enclosure member taper end


309


is adjacent an upper surface


428


of housing


414


.




During use, as drive shaft


194


is rotated in a first direction to raise chair seat


14


, lower enclosure screw collar


330


is rotated by drive shaft


194


and extends from housing


414


towards chair base


12


. Reversing an operation of motor


192


, reverses a rotation of drive shaft


194


, and screw collars


330


moves towards housing


414


, thus lowering a relative position of chair seat


14


.





FIG. 6

is a partial cut-away side view of an alternative embodiment of a height adjustment mechanism


500


that may be used with chair


10


(shown in FIG.


1


).

FIG. 7

is an enlarged cross-sectional view of height adjustment mechanism


500


taken along line


7





7


. Height adjustment mechanism


500


is substantially identical to height adjustment mechanism


400


shown in

FIG. 5

, and components in height adjustment mechanism


500


that are identical to components of height adjustment mechanism


400


are identified in

FIGS. 6 and 7

using the same reference numerals used in FIG.


5


. More specifically, height adjustment mechanism


500


does not include control switch


420


, but rather upper enclosure member upper end


208


includes an actuation switch


402


that is formed integrally with a taper end


504


.




Upper enclosure member taper end


504


is hollow and includes an opening


506


that extends from an upper surface


508


of taper end


504


to an internal surface


510


of taper end


504


. Taper end


504


is tapered and is co-axially aligned with respect to axis of symmetry


158


. A lower side


511


of taper end


504


is threaded and couples to a standard push button switch


512


included with known pneumatic cylinders, such as are commercially available from Stabilus, Colmar, Pa. A spring


513


is biased between push button switch


512


and actuation switch


502


.




During use, when actuation switch


502


is depressed, spring


513


is depressed into push button switch


512


. Accordingly, because push button switch


512


is electrically coupled to drive mechanism


190


, when button switch


512


is depressed, electric motor


192


is activated, and remains activated as long as actuation switch


502


remains depressed. When actuation switch


502


is released and then re-depressed, motor


192


reverses rotation, and chair seat


14


(shown in

FIG. 1

) is moved in an opposite direction.





FIG. 8

is a cut-away side view of an alternative embodiment of a height adjustment mechanism


600


that may be used with chair


10


(shown in FIG.


1


). Height adjustment mechanism


600


is substantially similar to height adjustment mechanism


500


shown in

FIGS. 6 and 7

, and to height adjustment mechanism


140


shown in

FIG. 2

, and components in height adjustment mechanism


600


that are identical to components of height adjustment mechanisms


140


and


500


are identified in

FIG. 8

using the same reference numerals used in

FIGS. 2

,


6


, and


7


. Accordingly, height adjustment mechanism


600


includes taper end


504


including actuation switch


502


, drive mechanism


190


, and load bearing


206


.




Height adjustment mechanism


600


also includes an upper enclosure member


602


telescopically coupled to a lower enclosure member


604


. More specifically, lower enclosure member


604


is coupled substantially co-axially to upper enclosure member


602


such that upper enclosure member


602


telescopes into lower enclosure member


604


. Upper enclosure member


602


is coupled between chair seat


14


(shown in

FIG. 1

) and lower enclosure member


604


. Lower enclosure member


604


is coupled between upper enclosure member


602


and chair base


12


. In one embodiment, upper enclosure member


602


has a substantially circular cross-sectional profile.




Upper enclosure member


602


includes a hollow guide sleeve


606


, an upper end


608


, and a lower end


610


. In addition, upper enclosure member


602


includes an outer surface


612


and an inner surface


614


. Guide sleeve


606


provides sideload resistance to height adjustment mechanism


600


. In addition, guide sleeve


606


includes a plurality of anti-twist channels (not shown) that extend substantially length wise along outer surface


612


.




Upper enclosure member inner surface


614


defines a cavity


618


. Upper enclosure member cavity


618


has a diameter


620


measured with respect to inner surface


614


, and is sized to receive drive shaft


194


therein. More specifically, upper enclosure member inner surface


614


includes a plurality of threads


622


that extend radially inward from inner surface


614


between an upper end


626


of upper enclosure member


602


and a lower end


628


of upper enclosure member


602


. As drive shaft


194


is rotated into upper enclosure member cavity


618


, drive shaft threads


198


engage upper enclosure member threads


622


and threadingly couple upper enclosure member


602


to drive shaft


194


.




Upper enclosure member outer surface


612


includes a plurality of threads


630


that extend radially outward from outer surface


612


between upper enclosure member upper and lower ends


626


and


628


, respectively. Upper enclosure member


602


has an outer diameter


634


measured with respect to outer surface


612


. Upper enclosure member


602


also includes a lower stop


640


adjacent to upper enclosure member lower end


628


.




Lower enclosure member


604


is hollow and includes an outer surface


641


and an inner surface


642


including a plurality of threads


644


which extend radially inward from inner surface


642


. Inner surface


642


defines a cavity


646


that has a diameter


648


measured with respect to inner surface


642


. Lower enclosure member cavity diameter


648


is larger than upper enclosure member outer diameter


634


. Accordingly, lower enclosure member cavity


646


is sized to receive upper enclosure member


602


therein. More specifically, as upper enclosure member


602


is received within lower enclosure member cavity


646


, lower enclosure member threads


644


engage upper enclosure member threads


630


, such that lower enclosure member


604


is threadingly coupled to upper enclosure member


602


.




Lower enclosure member


604


has an upper end


650


and a lower end


652


. Lower enclosure member upper end


650


is threadingly coupled to upper enclosure member


602


. Lower enclosure member lower end


652


is tapered to form a necked portion


654


that has an inner diameter


656


. As a result, lower enclosure member necked portion diameter


656


is smaller than lower enclosure member cavity diameter


648


. Lower enclosure member outer surface


641


includes a plurality of anti-twist channels (not shown) that extend between upper and lower ends


650


and


652


, respectively.




Lower enclosure member necked portion


654


is a distance


658


from lower enclosure member lower end


652


, and is sized to receive a fitting


660


. More specifically, because lower enclosure member necked portion diameter


656


is smaller than lower enclosure member cavity diameter


648


, when fitting


660


is inserted into lower enclosure member cavity


646


through lower enclosure member lower end


652


, fitting


660


must be forcibly compressed to be fully inserted into lower enclosure member


604


. More specifically, as fitting


660


is inserted into lower enclosure member lower end


652


, necked portion


654


induces a compressive force into fitting


660


. In one embodiment, fitting


660


is press fit into lower enclosure member lower end


652


.




Fitting


652


includes a cavity portion


670


, a shoulder portion


672


, and a coupling portion


674


. Fitting cavity portion


670


is inserted into lower enclosure member lower end


652


through lower enclosure member necked portion


654


. Fitting shoulder portion


670


has an outer diameter


676


that is larger than lower enclosure member inner diameter


656


, and accordingly, fitting shoulder portion


670


limits a depth


678


that fitting cavity portion


670


is inserted into lower enclosure member


604


.




Fitting coupling portion


674


extends radially outwardly from fitting shoulder portion


672


. More specifically, fitting coupling portion


674


is co-axially aligned with respect to axis of symmetry


158


and extends substantially perpendicularly from fitting shoulder portion


672


to couple with an outer housing


680


included with a known pneumatic cylinder, such as are commercially available from Stabilus, Colmar, Pa. More specifically, fitting coupling portion


674


extends from fitting shoulder portion


672


through a bearing


682


, a hardened washer


684


, and a rubber bushing


686


to a cylinder clip


688


. Cylinder clip


688


is known in the art and couples fitting


652


to housing


680


. In one embodiment, bearing


682


is a ball thrust bearing.




Housing


680


is known in the art and extends circumferentially around height adjustment mechanism


600


. More specifically, housing


680


extends circumferentially around upper enclosure member guide sleeve


606


. An insert guide


690


and an outer guide sleeve


692


also extend circumferentially around upper enclosure member guide sleeve


606


. Outer guide sleeve


692


is between insert guide


690


and upper enclosure member guide sleeve


606


, and insert guide


690


is between outer guide sleeve


692


and housing


680


.




Outer guide sleeve


692


provides additional sideloading support to height adjustment mechanism


600


and includes a plurality of sleeve pins


694


that extend radially inward from a lower end


696


of outer guide sleeve


692


. More specifically, upper enclosure member guide sleeve


606


includes channels (not shown) that extend circumferentially around guide sleeve


606


adjacent upper enclosure member guide sleeve lower end


610


. The upper enclosure member guide sleeve channels are sized to receive outer guide sleeve pins


694


, and thus permit height adjustment mechanism


600


and chair seat


14


to rotate relative to chair base


12


. In addition, insert guide


690


includes anti-rotational channels (not shown) which enable insert guide


690


to mate with outer guide sleeve


692


to prevent outer guide sleeve


692


from rotating with respect to housing


680


. Furthermore, a plurality of set screws


698


extend through housing


680


into insert guide


690


.




A housing


700


extends circumferentially around axis of symmetry


158


such that upper enclosure member


602


, lower enclosure member


604


, and drive mechanism


190


are enclosed within housing


700


. In one embodiment, housing


700


is fabricated from metal. In another embodiment, housing


700


is fabricated from plastic. In addition, housing


704


includes a receptacle


702


formed therein opposite motor


192


for receiving battery


244


therein. In one embodiment, taper end


404


is formed unitarily with housing


700


.





FIG. 9

is a top perspective view of an alternative embodiment of a control mechanism


800


that may be used with chair


10


shown in FIG.


1


. Control mechanism


800


is substantially similar to control mechanism


40


shown in

FIG. 1

, and components in control mechanism


800


that are identical to components of control mechanism


40


are identified in

FIG. 9

using the same reference numerals used in FIG.


1


. Accordingly, control mechanism


40


includes housing


42


and control panel


44


.




Additionally, in the exemplary embodiment, control mechanism


800


includes four motor-gear groups


41


housed within control mechanism cavity


43


and coupled to control panel


44


with wiring


52


. More specifically, control panel


44


is electrically coupled to rechargeable battery


244


and limit switch


242


(shown in

FIGS. 2

,


3


,


5


,


6


, and


8


). Each motor-gear group


41


includes a combination motor and gear-box that are substantially similar to motor


192


(shown in

FIGS. 2

,


3


,


5


,


6


, and


8


) and gear-box


196


(shown in

FIGS. 2

,


3


,


5


,


6


, and


8


), but motor-gear groups


41


do not operate to adjust chair seat height h


1


(shown in FIG.


1


).




More specifically, control mechanism


800


includes a first motor-gear group


810


, a second motor-gear group


812


, a third motor-gear group


814


, and a fourth motor-gear group


816


. First motor-gear group


810


permits adjustments of chair seat tilt angle γ (shown in FIG.


1


). First motor-gear group


810


is substantially similar to the combination of motor


192


and gear box


196


, but is not housed integrally within each respective height adjustment mechanism


140


,


300


,


400


,


500


, and


600


(shown in

FIGS. 2

,


3


,


5


,


6


, and


8


). Rather, first motor-gear group


810


is housed within control mechanism housing


42


and is selectively operated to adjust chair seat tilt angle γ with respect to control mechanism housing


42


. First motor-gear group


810


is coupled to a carriage assembly forward traverse support


817


. More specifically, first motor-gear group


810


is threadingly coupled to a drive shaft


818


that is secured to a base plate


819


of control mechanism


800


.




As first motor-gear group


810


is actuated, drive shaft


818


is rotated in a first direction, and carriage assembly forward traverse support


817


is rotated, such that chair seat forward edge


70


(shown in

FIG. 1

) is moved away from control mechanism base plate


819


. Accordingly, as chair seat forward edge


70


is raised, chair seat tilt angle γ is adjusted. Operation of third motor-gear group


810


is reversible, such that chair seat tilt angle γ may increase or decrease with respect to chair seat


12


.




Second motor-gear group


812


is housed within control mechanism cavity


43


and is selectively operated to adjust a depth d


1


(shown in

FIG. 1

) of chair seat


14


with respect to chair back support


90


(shown in FIG.


1


). Second motor-gear group


812


is coupled to a carriage assembly


820


that includes forward traverse support


817


and a rear traverse support


824


. Supports


817


and


824


include seat mounting tabs


826


including openings


828


for receiving fasteners (not shown) for securing chair seat


14


to control mechanism


800


. In one embodiment, supports


817


and


824


are coupled to mounting tabs


826


in a cam-like configuration, such that rotation of supports


817


and


824


causes mounting tabs


826


to either raise or lower relative to control mechanism base plate


819


.




Supports


817


and


824


are slidingly coupled to base tracks


830


extending from control mechanism base plate


819


. More specifically, control mechanism base plate


819


defines control mechanism lower side


56


, and each base track extends substantially perpendicularly from base plate


819


towards control mechanism upper side


54


. Each support


817


and


824


is coupled substantially perpendicularly to base tracks


830


. Each base track


830


includes a channel


834


sized to receive rollers (not shown) extending from each support mounting tabs


826


.




Second motor-gear group


812


is threadingly coupled to at least one drive shaft


836


that is secured to control mechanism base plate


819


. Accordingly, as second motor-gear group


812


is actuated, drive shaft


836


is rotated in a first direction, and carriage assembly


820


is moved laterally across control mechanism


800


. More specifically, as second motor-gear group


812


is operated, chair seat


14


is moved laterally, such that chair seat depth d


1


measured with respect to chair back support


90


is changed. Operation of second motor-gear group


812


is reversible, such that chair seat depth d


1


may increase or decrease with respect to chair back support


90


.




Third motor-gear group


814


is housed within control mechanism cavity


43


and is selectively operated to adjust chair seat tilt angle θ (shown in

FIG. 1

) with respect to control mechanism housing


42


. Third motor-gear group


814


is coupled to carriage assembly rear traverse support


824


. More specifically, third motor-gear group


814


is threadingly coupled to a drive shaft


840


that is secured to control mechanism base plate


819


.




As third motor-gear group


814


is actuated, drive shaft


840


is rotated in a first direction, and carriage assembly rear traverse support


824


is rotated, such that chair seat rear edge


72


(shown in

FIG. 1

) is moved away from control mechanism base plate


819


. Accordingly, as chair seat rear edge


72


is raised, chair seat tilt angle θ is adjusted. Operation of third motor-gear group


814


is reversible, such that chair seat tilt angle θ may increase or decrease with respect to chair seat


12


.




Simultaneous operation of first and third motor-gear groups


810


and


814


, respectively, permits adjustments of chair seat height h


2


with respect to control mechanism housing


42


. More specifically, as first and third motor-gear groups, respectively, are operated, carriage assembly forward and rear traverse supports


817


and


824


, respectively, are rotated, causing chair seat rear and forward edges


72


and


70


, respectively, to simultaneously be raised, such that chair seat height h


2


is adjusted. Because operation of first and third motor-gear groups


810


and


814


, respectively, are reversible, such that chair seat height h


2


may increase or decrease with respect to control mechanism housing


42


.




Fourth motor-gear group


814


is housed within control mechanism cavity


43


and is selectively operated to adjust chair back support angle β (shown in

FIG. 1

) with respect to chair seat


14


. Fourth motor-gear group


816


is threadingly coupled to a drive shaft


850


that is secured to control mechanism base plate


832


. Drive shaft


850


is also coupled to a back support bracket


852


that is secured to chair back support


90


, and to a biasing mechanism


854


. In the exemplary embodiment, biasing mechanism


854


is a spring contained within a housing


856


attached to base plate


832


. Biasing mechanism


854


permits chair back support


90


to deflect slightly through chair seat support angle β when a seated occupant leans against chair back support


90


.




As fourth motor-gear group


816


is actuated, drive shaft


850


is rotated in a first direction, and back support bracket


852


is rotated in a first direction such that chair back support


90


is moved towards chair front edge


70


(shown in FIG.


1


). Accordingly, as chair back support bracket


852


is rotated, chair seat back support angle β is adjusted. Operation of fourth motor-gear group


816


is reversible, such that chair seat back support angle β may increase or decrease with respect to chair seat


12


.




The above-described control mechanism for a chair is cost effective and highly reliable. The control mechanism includes a plurality of motor-gear groups and at least one control switch. The control switch activates the motor-gear groups to selectively adjust the chair, and is coupled to a limit switch that limits an amount of height adjustment of the chair seat with respect to the chair base. As a result, electric adjustments of the height of the chair relative to the floor, the chair seat tilt relative to the control mechanism, the chair back tilt relative to the chair seat, the chair seat height relative to the control mechanism housing, and the chair seat depth adjusted relative to the chair back may be made in a cost-effective and reliable manner.




While the invention has been described in terms of various specific embodiments, those skilled in the art will recognize that the invention can be practiced with modification within the spirit and scope of the claims.



Claims
  • 1. A control mechanism for a chair including a base, a seat, and a back, said control mechanism comprising:a plurality of motor-gear groups comprising at least one first motor-gear group and a second motor-gear group, said first motor-gear group configured to adjust a position of the chair seat with respect to the chair base, said second motor gear-group configured to adjust a position of the chair back with respect to the chair seat; at least one control switch coupled to each said motor-gear group for controlling operation of said plurality of motor-gear groups, said control switch further coupled to a limit switch configured to limit an amount of height adjustment of the chair seat with respect to the chair base; and a resistance sensing switch coupled to said plurality of motor gear-groups for controlling power to each said motor-gear groups.
  • 2. A control mechanism in accordance with claim 1 wherein said first motor-gear group configured to adjust an angular orientation of the chair seat relative to the chair base.
  • 3. A control mechanism in accordance with claim 1 further comprising a third motor-gear group configured to adjust an angular orientation of the chair back relative to the chair seat.
  • 4. A control mechanism in accordance with claim 1 further comprising a third motor-gear group configured to adjust a lateral position of the chair seat relative to the chair back.
  • 5. A control mechanism in accordance with claim 4 wherein the chair seat includes a front edge and a rear edge, said third motor-gear group further configured to adjust a distance between the chair seat rear edge and the chair back.
  • 6. A control mechanism in accordance with claim 1 wherein said control switch further comprising a third motor-gear group configured to adjust a height of the chair seat with respect to the chair base.
  • 7. A control mechanism in accordance with claim 1 wherein said control switch further coupled to a battery pack configured to supply power to said control mechanism.
  • 8. A control mechanism in accordance with claim 7 wherein said battery pack is rechargeable.
  • 9. A control mechanism in accordance with claim 1 wherein each motor-gear group is coupled to an actuator.
  • 10. A control mechanism in accordance with claim 1 wherein an operation of each said motor-gear group is reversible.
  • 11. A control mechanism in accordance with claim 1 wherein the chair seat has an upper side and a lower side, the lower side between the upper side and the base, said control mechanism configured to couple to the chair seat lower side.
  • 12. An adjustable chair comprising:a seat; a pedestal base; and a control mechanism comprising a plurality of motor-gear groups comprising at least a first motor-gear group selectively operable to adjust a position of said seat relative to said pedestal base, said control mechanism coupled to a limit switch configured to limit an amount of adjustment of said seat, said control mechanism further coupled to a resistance sensing switch for controlling power to said plurality of motor-gear groups.
  • 13. An adjustable chair in accordance with claim 12 wherein said control mechanism first motor-gear group configured to adjust an angular orientation of said seat relative to said pedestal base.
  • 14. An adjustable chair in accordance with claim 13 wherein said control mechanism coupled to a second motor gear-group configured to adjust a height of said seat relative to said pedestal base.
  • 15. An adjustable chair in accordance with claim 12 wherein said control mechanism further comprises a second motor-gear group configured to adjust a lateral position of said seat relative to said pedestal base.
  • 16. An adjustable chair in accordance with claim 12 further comprising a support member extending between said chair and said pedestal base, said support member having an axis of symmetry.
  • 17. An adjustable chair in accordance with claim 16 wherein said control mechanism further comprises a second motor-gear group configured to adjust a position of said chair obliquely relative to said support member axis of symmetry.
  • 18. An adjustable chair in accordance with claim 12 further comprising a back coupled to said chair seat, said seat comprising a forward edge and a rear edge, said rear edge between said forward edge and said chair back.
  • 19. An adjustable chair in accordance with claim 18 wherein said control mechanism further comprises a second motor-gear group configured to adjust a position of said chair laterally relative to said pedestal base to vary a distance between said seat rear edge and said chair back.
  • 20. An adjustable chair in accordance with claim 12 wherein said control mechanism further comprises a second motor-gear group configured to adjust to adjust a height of said seat relative to said pedestal base.
  • 21. An adjustable chair in accordance with claim 12 wherein said control mechanism further comprises a control switch for selectively actuating each said motor-gear group.
  • 22. An adjustable chair in accordance with claim 21 wherein said control mechanism control switch comprises a plurality of biased switches.
  • 23. An adjustable chair in accordance with claim 12 wherein said control mechanism further coupled to a rechargeable battery pack for supplying power to said control mechanism.
  • 24. An adjustable chair in accordance with claim 12 wherein an operation of each said motor-gear group is reversible.
  • 25. A method for assembling an adjustable chair including a seat supported by a pedestal base, and a control mechanism including a plurality of motor-gear groups, said method comprising:coupling at least a first motor-gear group to the chair seat to selectively adjust a position of the seat relative to the pedestal base; coupling a limit switch to the control mechanism to limit an amount of adjustment movement of the chair seat relative to the pedestal base; and coupling a resistance sensing switch to the control mechanism to control power to the plurality of motor-gear groups.
  • 26. A method in accordance with claim 25 wherein said step of coupling at least a first motor-gear group further comprises the step of coupling the first motor-gear group to the chair seat to control an angular orientation of the chair seat relative to the pedestal base.
  • 27. A method in accordance with claim 26 further comprising the step of coupling at least a second motor-gear group to the chair seat to adjust a height of the chair seat relative to the pedestal base.
  • 28. A method in accordance with claim 26 further comprising the step of coupling at least a second motor-gear group to the chair seat to adjust a lateral position of the seat relative to the pedestal base.
  • 29. A method in accordance with claim 27 wherein the chair includes a chair back coupled to the chair seat, the seat includes a forward edge and a rear edge, the rear edge between the forward edge and the chair back, said step of coupling at least a second motor-gear group to the chair seat to adjust a lateral position further comprising the step coupling the second motor-gear group to the chair seat to adjust a distance between the chair rear edge and the chair back.
  • 30. A method in accordance with claim 26 further comprising the step of coupling the control mechanism to a rechargeable battery pack for supplying power to the control mechanism.
  • 31. A method in accordance with claim 26 wherein the control mechanism includes at least one control switch, said method further comprising the step of coupling each control switch to selectively control an operation of each motor-gear group.
  • 32. An apparatus configured to be coupled to a chair seat supported by a pedestal base, said apparatus comprising a plurality of motor-gear groups coupled to a limit switch, said motor-gear groups selectively operable to adjust a position of the chair seat relative to the pedestal base, said apparatus coupled to a limit switch configured to limit an amount of adjustment of the chair seat, said apparatus further coupled to a resistance sensing switch configured to control power to said plurality of motor-gear groups.
  • 33. Apparatus in accordance with claim 32 wherein said apparatus coupled to a motor-gear group configured to adjust a height of the chair seat relative to the pedestal base, said limit switch further configured to limit an amount of height adjustments to the chair seat.
  • 34. Apparatus in accordance with claim 33 wherein said plurality of motor-gear groups comprise at least one motor-gear group configured to a lateral position of the chair seat relative to the pedestal base.
  • 35. Apparatus in accordance with claim 33 wherein said plurality of motor-gear groups comprise at least one motor-gear group configured to adjust an angular orientation of the chair seat relative to the pedestal base.
  • 36. Apparatus in accordance with claim 35 wherein the chair seat is coupled to a back, said plurality of motor-gear groups comprise at least one motor-gear group configured to adjust a position of the chair seat relative to the chair back.
  • 37. Apparatus in accordance with claim 36 wherein the chair seat includes a rear edge and a forward edge, the rear edge between the chair back and the forward edge, said plurality of motor-gear groups comprises at least one motor-gear group configured to adjust a distance between the chair rear edge and the chair back.
  • 38. Apparatus in accordance with claim 35 further comprising at least one control switch configured to selectively actuate each said motor-gear group.
  • 39. Apparatus in accordance with claim 35 wherein said apparatus receives power from a rechargeable battery pack.
  • 40. Apparatus in accordance with claim 35 wherein an operation of each said motor-gear group is reversible.
CROSS REFERENCE TO RELATED APPLICATIONS

This application claims the benefit of U.S. Provisional Application No. 60/257,066 filed Dec. 20, 2000, and U.S. Provisional Application No. 60/263,407 filed Jan. 23, 2001.

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Provisional Applications (2)
Number Date Country
60/263407 Jan 2001 US
60/257066 Dec 2000 US