The present disclosure relates to methods and apparatus for providing improved visual features on a substrate, such as on a substrate used in a commercial article.
As the sophistication of consumers continues to evolve and increase, the importance of aesthetic features, especially the integration of form and function, also increases. This is evident in the field of consumer electronics, such as in the design of mobile electronic devices (such as, mobile phones, smartphones, watches tablets, phablets, notebook computers, laptops, other types of computers, navigation systems, and the like). There have been many instances in which a consumer electronic device that exhibits some enhanced aesthetic feature over competing devices will enjoy significantly higher acceptance in the marketplace, even when the devices exhibit relatively comparable functional characteristics.
For example, there have been efforts in the marketplace to add a visual element, such as an image or color feature, to some surface(s) of an electronic device, such as to the back side of a mobile phone (and/or any of the other devices mentioned herein). A previously employed approach to achieving the visual element on an electronic device has been to apply ink (e.g., via ink jet printing) onto a substrate of the device. While consumers have come to accept, and even desire, such a visual element, a consistent issue with previous efforts is the visual element appears flat, unchanging, and therefore uninteresting to a viewer.
Accordingly, there are needs in the art for new methods and apparatus for providing visual features on a substrate.
The present disclosure relates to methods and apparatus for providing one or more improved visual features on a visible element (e.g., a substrate) of an article.
In accordance with one or more embodiments, an article may include some form of a housing in which functional elements of the article are disposed. For example, the housings of many smartphone devices include a touchscreen on a front side of the article and a substrate on the back side of the article. In rather basic configurations, the substrate on the back side of the article may be opaque, such as black or white. More interesting visual elements may include color, color and/or patterns, designs, images, etc.
In robust applications, such visual elements (especially printed elements, such as ink jet printed visual elements) may be disposed on an inner surface (e.g., an inwardly facing surface of the substrate or, in other words, a surface facing the interior of the housing) of a transparent (or partially transparent) substrate, such as a glass substrate, a glass-ceramic substrate, or a polymer substrate. Thus, the visual element may be seen by the user through the substrate but the visual element is protected from wear or damage by way of being disposed on the inwardly facing surface of the substrate.
The respective embodiments, individual features thereof, and/or sets of features thereof, disclosed and discussed herein are exemplary and may be provided alone or in any combination with any one or more other disclosed features without departing from the scope of the disclosure.
Other aspects, features, and/or advantages will be apparent to one skilled in the art from the description herein taken in conjunction with the accompanying drawings.
For the purposes of illustration, there are forms shown in the drawings, it being understood, however, that the embodiments disclosed and described herein are not limited to the precise arrangements and instrumentalities shown.
With reference to the drawings, wherein like numerals indicate like elements, there is shown in
As mentioned above, among the applications of the apparatus 100-1 is to provide a visible element of an article, such as an electronic device, an architectural article, a transportation article, an appliance article, etc. In some embodiments, the substrate 100 of the apparatus 100-1 may also be a structural element of the article, such as forming part of a housing thereof. By way of example, the substrate 100 may be formed from glass material, glass-ceramic material, strengthened glass material, strengthened glass-ceramic material, and polymer material. When the substrate 100 is formed from strengthened glass (or glass-ceramic), such may be thermally strengthened or chemically-strengthened, for example via an ion-exchange process. The substrate 100 may exhibit substantial transparent characteristics, or may be partially transparent.
The substrate 100 includes a first major surface 102, a second major surface 104 opposite the first major surface 102, and at least one edge surface 106 extending between the first and second major surfaces 102, 104. By way of example, an article (e.g., a mobile electronics device) that comprises the apparatus 100-1 may include a housing within which components of the article are disposed, and wherein the first major surface 102 of the substrate 100 forms an outer surface of the housing. Thus, the user of the article may both see and touch the first major surface 102 of the substrate 100 when handling the housing of the article.
As previously mentioned, desirable characteristic(s) of the housing of the article include providing improved visual features via the first major surface 102 of the substrate 100. In this regard, the substrate 100 includes at least one visual element 210-1 disposed on the second major surface 104 of the substrate 100 such that the at least one visual element 210-1 may be viewed through the first major surface 102 thereof. By way of example, the at least one visual element 210-1 may include multiple circles (e.g., a larger circle flanked by two smaller circles) formed via color, lines, patterns, shading, design, etc.).
In one or more embodiments, the at least one visual element 210-1 is disposed on the second major surface 104 of the substrate 100 via an ink application process, such as an ink-jet printing process. It is noted, however, that other techniques may be employed in addition or in the alternative to dispose the at least one visual element 210-1 on the second major surface 104 of the substrate 100. For example, one or more films may be disposed on the second major surface 104 of the substrate 100, one or more other forms of pigment (e.g., paints, dyes, etc.).
The at least one visual element 210-1 may include one or more visual portions arranged into at least one of: (i) one or more areas of color, (ii) one or more lines, (iii) one or more patterns, (iv) one or more designs, (v) one or more images, or (vi) one or more combinations thereof. Those skilled in the art will appreciate that the particular artistic elements comprised within the at least one visual element 210-1 are seemingly infinite, and the illustrated example is not limiting.
The particular aesthetic elements employed in the example of the at least one visual element 210-1 as shown in
In addition, the at least one visual element 210-1 may be defined by a background 202 and a foreground. The foreground is understood to be defined as the visually dominant shapes of the at least one visual element 210-1 itself, in this example, the larger circle flanked by the two smaller circles. For purposes of discussion, the background 202 is considered to extend to the peripheral edge of the imaging area 200, which in
The background 202 includes at least some relatively higher optical density elements than one or more of the foreground elements. In the context of this disclosure, optical density is a quantity describing a magnitude of an image. By way of example, optical density may be expressed as log10 (1/R), where R is a reflectance factor, measured according with 0/45-degree geometry, Illuminant A, and ISO visual density calibration, see ISO/IEC 13660 (2001(E)). For example, the background 202 exhibits a characteristic of relatively high optical densities (e.g., a uniform dark grey) while the foreground elements (i.e., the three circles) exhibit characteristics of relatively lower optical densities (e.g., lighter grey and fine lines). It is, of course, the differences in optical densities of the background 202 and foreground elements that result in recognizable aesthetic features of the at least one visual element 210-1. As will be discussed in more detail later herein, the manner in which, and the techniques with which, the background 202 and foreground elements of the at least one visual element 210-1 are implemented result in very pleasing visual features and effects.
As will be discussed in greater detail later herein, the at least one visual element 210-1 may be printed on the second major surface 104 of the substrate 100, serving as an inner surface (e.g., an inwardly facing surface of the substrate 100 or, in other words, a surface facing an interior of the housing of the article). Thus, the at least one visual element 210-1 may be seen by the user through the substrate 100 but the at least one visual element 210-1 is protected from wear or damage by way of being disposed on the inwardly facing surface (i.e., the second major surface) 104 of the substrate 100.
A process for application of the at least one visual element 210-1 directly to the substrate 100 will be discussed with reference to
Such application of imaging material may involve ink printing, ink spraying, coating techniques, photolithography, etc. via suitable equipment 250 known to skilled artisans. As will be discussed in more detail below, the at least one first layer of imaging material may include multiple layers of such imaging material built up one over another. Irrespective of the particular technique employed, the imaging material applied directly to the second major surface 104 of the substrate 100 achieves the aforementioned one or more visual elements 210-1 (background 202 and foreground elements) arranged into at least one of: (i) one or more areas of color (or hue), (ii) one or more lines, (iii) one or more patterns, (iv) one or more designs, (v) one or more images, or (vi) one or more combinations thereof.
With reference to
With reference to
The imaging material is applied such that a pattern is defined within the image area 200 by one or more areas of relatively lower optical densities of the imaging material (or lack thereof), including zero optical density, and one or more areas of relatively higher optical densities of the imaging material. For example, the at least one first layer of imaging material shown in
With reference to
Thus, by comparison to
Irrespective of whether only the at least one first layer of imaging material is employed, or whether one or more second layers of imaging material are employed, to produce the at least one visual element 210-1, it has been found advantageous when the relatively lower optical densities of the imaging material fall within a range of one of: (i) less than about 3.0; (ii) less than about 2.0; and (iii) less than about 1.0. Additionally and/or alternatively, it has been found advantageous when the relatively higher optical densities of the imaging material fall within a range of one of: (i) about 2.0 or greater; and (ii) about 3.0 or greater. It has been found particularly advantageous in some embodiments when the relatively higher optical densities of the imaging material are about 3.0 or more (which is substantially opaque, transmitting substantially no light therethrough), and the relatively lower optical densities of the imaging material are less that than about 3.0. Additionally and/or alternatively, the one or more areas of relatively lower optical densities of the imaging material exhibit a minimum optical density. For example, the minimum optical density may include zero optical density (i.e., transparent). The noted optical densities may be measured using a commercially available densitometer.
With reference to
For example, in one or more embodiments, the at least one background layer of the material may enhance the entirety of the image area 200 by a uniform change in optical density. Alternatively, the at least one background layer of the material may increase the optical densities of respective areas of the image area by one or more differing magnitudes.
Additionally and/or alternatively, the at least one background layer may be formed of imaging material (e.g., ink), such as the same or similar material used in the at least one first layer of imaging material and/or the one or more second layers of imaging material. By way of example, in one or more embodiments, the imaging material of the at least first layer and the imaging material of the at least one background layer may be of a same, or substantially similar, color (or hue). Alternatively, the imaging material of the at least first layer may be of a first color (or hue) and the imaging material of the at least one background layer may be of a second, different color (or hue).
Additionally and/or alternatively, in one or more embodiments, the steps of applying the at least one first layer of imaging material, and applying the at least one background layer of material may be carried out in any order. Thus, for example, the application of the at least one background layer of material may take place prior to the application of the one or more first layers of the imaging material to the substrate 100. Additionally and/or alternatively, the application of the at least one background layer of material may take place among the application of the one or more first layers of the imaging material to the substrate 100. Additionally and/or alternatively, the application of the at least one background layer of material may take place after the application of the one or more first layers of the imaging material to the substrate 100.
In embodiments where the one or more second layers of imaging material are employed, the steps of applying the at least one second layer of imaging material, and applying the at least one background layer of material may also be carried out in any order. Thus, additionally and/or alternatively, the application of the at least one background layer of material may take place prior to the application of the one or more second layers of the imaging material to the substrate 100. Additionally and/or alternatively, the application of the at least one background layer of material may take place among the application of the one or more second layers of the imaging material to the substrate 100. Additionally and/or alternatively, the application of the at least one background layer of material may take place after the application of the one or more second layers of the imaging material to the substrate 100.
With reference to
As best seen in
As best seen in
The above-disclosed optical features produced by the substrate 100-1 may be characterized as mono-chromatic by way of using imaging material for the respective layers (e.g., the at least one first layer, the one or more second layers, and/or the background layer) of the same or substantially the same color (or hue).
Alternatively, additional optical features may be achieved when the imaging material of the at least one first layer (and/or the one or more second layers) is of a first color (or hue) and the imaging material of the at least one background layer is of a second, different color (or hue). In particular, at the zero viewing angle (
With reference to
The embodiments disclosed herein may be incorporated into a product, such as an article with a display (or display articles, such as consumer electronics, including mobile phones, watches tablets, computers, navigation systems, and the like), architectural articles, transportation articles (e.g., automotive, trains, aircraft, sea craft, etc.), appliance articles, or any article that may benefit from some transparency, visual enhancement, scratch-resistance, abrasion resistance or a combination thereof.
An exemplary article incorporating any number of the image improving features disclosed herein is shown in
In one or more embodiments, the cover substrate 6112 may include any of the image improving features disclosed herein.
In one or more embodiments, at least one of a portion of the housing 6102 and/or the cover substrate 6112 comprises the image improving features disclosed herein.
In an aspect 1, a method comprises:(a) applying at least a first layer of an imaging material within an image area of one of a first major surface and a second major surface of a substrate, such that a pattern is defined within the image area by one or more areas of relatively lower optical densities, including zero optical density, and one or more areas of relatively higher optical densities, where the second major surface is opposite the first major surface, the substrate includes at least one edge surface extending between the first and second major surfaces, and the first substrate is formed from an at least partially transparent material; and (b) applying at least one background layer of material over the image area such that the at least one background layer of material increases optical densities of the image area, wherein steps (a) and (b) may be carried out in any order.
An aspect 2 according to aspect 1, wherein the at least one background layer is formed of the imaging material.
An aspect 3 according to aspect 1 or 2, further comprising: (c) applying at least one backing layer of a reflective material over the at least first layer and the at least one background layer.
An aspect 4 according to aspect 3, wherein a zero degree viewing angle among a plurality of viewing angles is defined as normal to the first and second major surfaces of the substrate, and increasingly higher viewing angles among the plurality of viewing angles are defined as ranging from the zero degree viewing angle to increasingly larger acute angles relative to the zero degree viewing angle; and the pattern is visible through the substrate at the zero viewing angle by way of light reflected by the backing layer, through the at least one background layer, through the at least first layer, and through the substrate and the visibility of the pattern through the substrate decreases as the viewing angle changes from the zero viewing angle to the increasingly higher viewing angles.
An aspect 5 according to aspect 4, wherein the pattern is not visible through the substrate at some viewing angles.
An aspect 6 according to any preceding aspect, further comprising applying one or more second layers of the imaging material within the image area over the at least first layer to affect the pattern by application of the imaging material in registration with the one or more areas of relatively lower optical densities of the imaging material and the one or more areas of relatively higher optical densities of the imaging material, such that at least the one or more areas of relatively higher optical densities of the imaging material increase in optical density as compared with the one or more areas of relatively lower optical densities of the imaging material.
An aspect 7 according to any preceding aspect, wherein the relatively lower optical densities of the imaging material fall within a range of one of: (i) less than about 3.0; (ii) less than about 2.0; and (iii) less than about 1.0.
An aspect 8 according to any preceding aspect, wherein the relatively higher optical densities of the imaging material fall within a range of one of: (i) about 2.0 or greater; and (ii) about 3.0 or greater.
An aspect 9 according to any preceding aspect, wherein the one or more areas of relatively lower optical densities of the imaging material of the at least one first layer exhibits a minimum optical density.
An aspect 10 according to any preceding aspect, wherein the at least one background layer of material increases the image area by a uniform change in optical density.
An aspect 11 according to any preceding aspect, wherein the imaging material of the at least first layer and the imaging material of the at least one background layer are of a same color.
An aspect 12 according to any preceding aspect, wherein the imaging material of the at least first layer is of a first color and the imaging material of the at least one background layer is of a second, different color.
An aspect 13 according to aspect 12, wherein a zero degree viewing angle among a plurality of viewing angles is defined as normal to the first and second major surfaces of the substrate, and increasingly higher viewing angles among the plurality of viewing angles are defined as ranging from the zero degree viewing angle to increasingly larger acute angles relative to the zero degree viewing angle; and the first color of the pattern is visible through the substrate at the zero viewing angle by way of light reflected by the backing layer, through the at least one background layer, through the at least first layer, and through the substrate, and the visibility of the first color of the pattern through the substrate decreases and the visibility of at least one of: (i) a mix of the first and second colors, or (ii) the second color, through the substrate increases as the viewing angle changes from the zero viewing angle to the increasingly higher viewing angles.
An aspect 14 according to aspect 13, wherein at least one of: the first color of the pattern is not visible through the substrate at some viewing angles; or the second color of the pattern is not visible through the substrate at the same viewing angles.
An aspect 15 according to any preceding aspect, wherein the imaging material includes one or more inks, and the applying of the imaging material include an ink printing technique.
An aspect 16 according to any preceding aspect, wherein the substrate comprises one of glass material, glass-ceramic material, strengthened glass material, strengthened glass-ceramic material, and polymer material.
In an aspect 17, an apparatus comprises: a substrate having a first major surface, a second major surface opposite the first major surface, and at least one edge surface extending between the first and second major surfaces, where the first substrate is formed from an at least partially transparent material; at least a first layer of an imaging material applied within an image area of one of the first major surface and the second major surface of the substrate, such that a pattern is defined within the image area by one or more areas of relatively lower optical densities, including zero optical density, and one or more areas of relatively higher optical densities; and at least one background layer of material applied over the image area, where the at least one background layer of material increases optical densities of the image area.
An aspect 18 according to aspect 17, wherein the at least one background layer is formed of the imaging material.
An aspect 19 according to aspect 17 or 18, further comprising at least one backing layer of a reflective material applied over the at least first layer of an imaging material and the at least one background layer.
An aspect 20 according to any one of aspects 17-19, wherein a zero degree viewing angle among a plurality of viewing angles is defined as normal to the first and second major surfaces of the substrate, and increasingly higher viewing angles among the plurality of viewing angles are defined as ranging from the zero degree viewing angle to increasingly larger acute angles relative to the zero degree viewing angle; and the pattern is visible through the substrate by way of light reflected by the backing layer, through the at least one background layer, through the at least first layer, and through the substrate at the zero viewing angle, and the pattern is less visible through the substrate as the viewing angle changes from the zero viewing angle to the increasingly higher viewing angles.
An aspect 21 according to aspect 20, wherein the pattern is not visible through the substrate at some viewing angles.
An aspect 22 according to any one of aspects 17-21, further comprising one or more second layers of the imaging material applied within the image area over the at least first layer to affect the pattern by application of the imaging material in registration with the one or more areas of relatively lower optical densities of the imaging material and the one or more areas of relatively higher optical densities of the imaging material, such that at least the one or more areas of relatively higher optical densities of the imaging material increase in optical density as compared with the one or more areas of relatively lower optical densities of the imaging material.
An aspect 23 according to aspect any one of aspects 17-22, wherein the relatively lower optical densities of the imaging material fall within a range of one of: (i) less than about 3.0; (ii) less than about 2.0; and (iii) less than about 1.0.
An aspect 24 according to any one of aspects 17-19, wherein the relatively higher optical densities of the imaging material fall within a range of one of: (i) about 2.0 or greater; and (ii) about 3.0 or greater.
An aspect 25 according to any one of aspects 17-24, wherein the one or more areas of relatively lower optical densities of the imaging material of the at least one first layer exhibits a minimum optical density.
An aspect 26 according to any one of aspects 17-25, wherein the at least one background layer of material increases the image area by a uniform change in optical density.
An aspect 27 according to any one of aspects 17-26, wherein the imaging material of the at least first layer and the imaging material of the at least one background layer are of a same color.
An aspect 28 according to any one of aspects 17-27, wherein the imaging material of the at least first layer if of a first color and the imaging material of the at least one background layer is of a second, different color.
An aspect 29 according to aspect 28, wherein a zero degree viewing angle among a plurality of viewing angles is defined as normal to the first and second major surfaces of the substrate, and increasingly higher viewing angles among the plurality of viewing angles are defined as ranging from the zero degree viewing angle to increasingly larger acute angles relative to the zero degree viewing angle; and the pattern is visible in the first color by way of light reflected by the backing layer, through the at least one background layer, through the at least first layer, and through the substrate at the zero viewing angle, and the pattern is less visible in the first color and increasingly visible in at least one of: (i) a mix of the first and second colors, or (ii) the second color, through the substrate as the viewing angle changes from the zero viewing angle to the increasingly higher viewing angles.
An aspect 30 according to aspect 29, wherein at least one of: the first color of the pattern is not visible through the substrate at some viewing angles; and the second color of the pattern is not visible through the substrate at the same viewing angles.
An aspect 31 according to any one of aspects 17-30, wherein the imaging material includes one or more inks.
An aspect 32 according to any one of aspects 17-31, wherein the substrate comprises one of glass material, glass-ceramic material, strengthened glass material, strengthened glass-ceramic material, and polymer material.
In an aspect 33, a consumer electronic product comprises: a housing comprising a front surface, a back surface and side surfaces; electrical components at least partially within the housing, the electrical components comprising at least a controller, a memory, and a display, the display at or adjacent the front surface of the housing; and a cover substrate disposed over the display, wherein at least one of a portion of the housing or the cover substrate comprises the apparatus of any one of aspects 17-32.
Although the disclosure herein has been described with reference to particular embodiments, it is to be understood that these embodiments are merely illustrative of the principles and applications of the embodiments herein. It is therefore to be understood that numerous modifications may be made to the illustrative embodiments and that other arrangements may be devised without departing from the spirit and scope of the present application.
This application claims the benefit of priority under 35 U.S.C. § 119 of U.S. Provisional Application Ser. No. 62/691122 filed on Jun. 28, 2018, the content of which is relied upon and incorporated herein by reference in its entirety.
Number | Date | Country | |
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62691122 | Jun 2018 | US |