The present invention relates to methods and apparatus for fracturing samples and in particular to methods and apparatus for fracturing hard exterior samples in an interior of a container.
Homogenization of maize kernels requires the fracturing of the hard exterior of maize kernels. This currently is a labor intensive process that is accomplished manually or through using commercially available homogenizers. Manual grinding is time consuming, ergonomically challenging, and may be a source of cross-contamination if the grinding device is not properly cleaned between samples. The same cross-contamination risk is present when using low-throughput grinding mills.
Steel beads have also been used to attempt to fracture the hard exterior of the maize kernels. The steel beads are placed within a test tube holding the kernel to be fractured. However, fracturing of the kernels is minimal.
A device is desired which may quickly and effectively fracture hard exterior samples, such as maize kernels, while minimizing cross-contamination. By providing improved fracturing of the maize kernels, improved differentiation between positive and negative results in later analysis, such as enzyme-linked immunosorbent assay (“ELISA”) testing for a given protein may be achieved.
In an exemplary embodiment of the present disclosure, a fracturing apparatus is provided. The fracturing apparatus comprising a container including a bottom and an open top and a cap including a first portion removably coupled to the container and a second portion including a fracturing member extending downward from the first portion. An interior of the container being accessible through the open top. When the cap is coupled to the container the fracturing member extends through the interior of the container and a lower end of the fracturing member is proximate to the bottom of the container. The lower end of the fracturing member being in a fixed position relative to the first portion of the cap.
In another exemplary embodiment of the present disclosure, a fracturing apparatus is provided, The fracturing apparatus comprising a container including a bottom and an open top, an interior of the container being accessible through the open top; a container support which positions the container in a first orientation; a cap including a first portion removably coupled to the container and a second portion including a fracturing member extending downward from the first portion; a cap support which supports the cap in a second orientation, wherein in the second orientation the fracturing member is positioned directly over the bottom of the container; and an actuator which changes the orientation of at least one of the container and the cap relative to the other, decreasing the distance between the bottom of the container and the lower end of the fracturing member and coupling the first portion of the cap to the container.
In yet another exemplary embodiment of the present disclosure, a method of fracturing samples in a container is provided, The method comprising the steps of positioning a cap relative to the container; and coupling the cap to the open end of the container, the cap including a first portion and a second portion, wherein when the cap is coupled to the open top of the container, the first portion extends over the open end of the container and the second portion extends through the interior of the container and includes a fracturing member, a lower end of the fracturing member being proximate to the bottom of the container, the lower end of the fracturing member being in a fixed position relative to the first portion of the cap.
The above mentioned and other features of the invention, and the manner of attaining them, will become more apparent and the invention itself will be better understood by reference to the following description of embodiments of the invention taken in conjunction with the accompanying drawings.
The embodiments disclosed below are not intended to be exhaustive or to limit the invention to the precise forms disclosed in the following detailed description. Rather, the embodiments are chosen and described so that others skilled in the art may utilize their teachings. While the present disclosure is primarily directed to the preparation of seed samples within a sterile environment, it should be understood that the features disclosed herein may have application to the preparation of other types of samples.
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Also shown in the illustrated embodiment of
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In one embodiment, the second portion 23 of the cap 20, including the fracturing member 22, is in a fixed position relative to the first portion 21 of the cap 20. In another embodiment, the lower end of the fracturing member 22 is in a fixed position relative to the first portion of the cap 20. In still another embodiment, the engaging portion 24 is in a fixed position relative to the first portion 21 of the cap 20.
In the illustrated embodiment, the second portion 21 of the cap 20 including the fracturing member 22 is rigidly attached to the cap 20. In one example embodiment, the fracturing member 22 is attached using a press fit. Other attachments are contemplated, some examples including glue or molding the cap 20 around the fracturing member 22. In one embodiment, the fracturing member 22 is removably coupled to the first portion 21. In one example, fracturing member 22 and the first portion 21 have threaded portions which cooperate to couple the fracturing member to the first portion 21. In one embodiment, the first portion 21 and second portion 23 of the cap 20 including the fracturing member 22 are a unitary device.
In the illustrated embodiment shown in
Other methods of coupling the container 10 to a cap 20 besides using threads, such as press-fit, friction fit, and tongue and groove are also contemplated. Further, cap 20 may engage portions of container 10 not proximate to open end 14 to couple cap 20 to container 10. In one embodiment, an additional component positions cap 20 relative to container 10 such that fracturing member 22 engages a sample within the interior 12 of container 10.
In one example embodiment, the fracturing member 22 is a screw attached to the first portion 21 of the cap 20. In one example embodiment, the screw is a flat-head wood screw, such as a number 6, ½ inch wood screw attached to the first portion 21 of the cap 20. Other sizes and types of screws may also be used. In another example embodiment, the fracturing member 22 is not a screw, but is unitary with the first portion 21 of the cap 20.
In other example embodiments, the fracturing member 22 is of the type shown in either
In one embodiment, fracturing member 22 is shaped to press against the hard exterior of a sample 16 and to penetrate or otherwise crack the hard exterior of the sample. In one embodiment, container 10 includes a protrusion which engages sample 16 and sample 16 is pressed against the protrusion to crack the hard exterior of the sample.
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In the illustrated embodiment shown in
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Capping machine 40 further includes an actuation system 52 which moves cap support 50. In one embodiment, actuation system 52 moves cap support 50 relative to cap 20 and moves cap support 50 and actuation system 52 together. In one embodiment, actuation system 52 moves cap 20 to cause cap 20 to become coupled to container 10 or uncoupled from container 10. In an example wherein container 10 and cap 20 include cooperating threads, actuation system 52 rotates cap support 50 and hence cap 20 in a first direction such that the threads on cap 20 engage the threads on container 10 and in a second direction such that the threads on cap 20 disengage from the threads on container 10. An exemplary actuation system 52 is provided as part of the Capit-All brand screw cap tube capper/decapper available from Thermo Fisher Scientific Inc. in Waltham, Mass. In one embodiment, container interface 44 moves container 10 to cause container 10 to become coupled to cap 20 or uncoupled from cap 20.
In the illustrated embodiment, capping machine 40 further includes a controller 60 which controls the operation of the actuation system 52. In one embodiment, controller 60 is an electronic controller. An exemplary processing sequence 100 of controller 60 is provided in
Memory 62 is a computer readable medium and may be a single storage device or may include multiple storage devices, located either locally with controller 60 or accessible across a network. Computer-readable media may be any available media that may be accessed by controller 60 and includes both volatile and non-volatile media. Further, computer readable-media may be one or both of removable and non-removable media. By way of example, computer-readable media may include, but is not limited to, RAM, ROM, EEPROM, flash memory or other memory technology, CD-ROM, Digital Versatile Disk (DVD) or other optical disk storage, magnetic cassettes, magnetic tape, magnetic disk storage or other magnetic storage devices, or any other medium which may be used to store the desired information and which may be accessed by controller 60. In one embodiment, controller 60 communicates data, status information, or a combination thereof to a remote device for analysis.
Capping machine 40 further includes one or more I/O modules 64 which provide an interface between an operator and capping machine 40. Exemplary I/O modules 64 include input members 66 and output members 68. Exemplary input members 66 include buttons, switches, keys, a touch display, a keyboard, a mouse, and other suitable devices for providing information to controller 60. Exemplary output devices 68 include lights, a display (such as a touch screen), printer, speaker, visual devices, audio devices, tactile devices, and other suitable devices for presenting information to an operator.
Referring to
The capped containers 10 are loaded into a container support 36, if not already so situated. The capped containers are loaded into the container interface 44 of capping machine 40, as represented by block 102. Referring to
Capping machine 40 removes the cap 20 from container 10, as represented by block 104. Referring to
Sample 16 is loaded into the respective containers 10 as illustrated in
The container 10 and container support are loaded again into capping machine 40, as represented by block 110. Referring to
In one embodiment, the caps 20 remain in place after fracturing until removed by an operator. In one embodiment, capping machine 40 removes caps 20 after sample 16 have been fractured, as illustrated in
In one embodiment, caps 20 are disposable and are discarded by capping machine 40, as represented by block 118. In one embodiment, cap 20 are reusable and are cleaned by capping machine 40 or otherwise stored by capping machine 40 for later cleaning.
In one embodiment, once sample 16 is fractured, sample 16 may be further ground to homogenize the sample 16. Exemplary further grinding may be performed with a geno-grinder or similar bead-mill type of equipment. In one embodiment, the fracturing member 22 is made of a material that may be ground with a geno-grinder or similar bead-mill type of equipment. As such, if the fracturing member 22 inadvertently breaks during the fracturing process of the sample 16, the fracturing member 22 may be ground with the sample.
In one embodiment, an empty container 10 and cap 20, such as shown in
In one embodiment, a sample 16 is placed in the interior 12 of an empty container 10. In one example embodiment, the sample 16 is placed in the interior 12 of the container 10 manually. In another example embodiment, the sample 16 is placed in the interior 12 of the container 10 by capping machine 40. Once a sample 16 has been placed in the interior 12 of the container 10, the container 10 is coupled to the cap 20, fracturing the sample 16 with the fracturing member 22. In still another example embodiment, a lower end of the fracturing member 22 is in a fixed position relative to a first portion 21 of the cap 20. In yet still another example embodiment, an actuator changes the orientation of one of the container and the cap relative to the other and decreases the distance between the bottom of the container and the lower end of the fracturing member on the cap, fracturing the sample 16 inside the container 10. Example coupling methods include using an automatic capping machine, rotating the cap 20 by hand or using a power drill.
In still another example embodiment, the cap 20 is removed from the container 10 after the sample 16 has been fractured, leaving the sample 16 in the interior 12 of the container 10. In yet still another example embodiment, the cap 20 is disposed of after removal, reducing the chance of contamination between samples.
In another example embodiment, a plurality of empty containers 10 and caps 20, such as shown in
In one example embodiment, a sample 16 is placed in the interior 12 of each of the empty containers 10, as shown in
In another example embodiment, once the samples 16 have been placed in the interior 12 of the containers 10, the rack 36 is placed back in the capping machine 40. The capping machine 40 then couples the container 10 and cap 20, fracturing the sample 16 with the fracturing member 22 rigidly attached to the cap 20.
In still another example embodiment, the capping machine 40 is then used to remove the cap 20 from the container 10 after the sample 16 has been fractured. In yet still another example embodiment, the cap 20 is disposed of, reducing the chance of contamination between samples.
In one example embodiment, multiple samples, such as corn kernels, are fractured simultaneously, increasing efficiency and productivity.
While this invention has been described as relative to exemplary designs, the present invention may be further modified within the spirit and scope of this disclosure. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains.
This application claims the benefit of U.S. Provisional Application Ser. No. 61/556,208, filed Nov. 5, 2011, titled METHODS AND APPARATUS FOR SAMPLE FRACTURING, docket DAS-P0216-US, the disclosure of which is expressly incorporated by reference herein.
Number | Date | Country | |
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61556208 | Nov 2011 | US |