This invention relates generally to door latches, and more particularly, to methods and apparatus for securing an appliance door in a closed position.
At least some known dishwashers include a hinged door and a latch assembly that prevents the dishwasher from operating unless the door is latched in a closed position. To facilitate dishwasher operation, the latch assembly performs several different functions, including, securing the door to the tub assembly in a closed position, interrupting dishwasher operations when the door is opened, and restoring dishwasher operations when the door is returned to a closed position.
To perform such functions, at least some known latch assemblies include a plurality of stationary and moving components which interact with each other. However, because of the number and complexity of components, assembly of such latch assemblies may be a costly and time consuming process.
In one aspect, a latch assembly for a door including a door retainer projection is provided. The latch assembly comprises a handle pivotally mounted to the door for rotation about a first end, and a latch actuator contacting said handle and mounted to the door for rotation about a first end. The handle rotates in one direction when actuated and said latch actuator rotates in a second direction opposite the first direction. A keeper is engaged to the door retainer projection in a closed position, and the latch actuator configured to disengage said keeper from the door retainer projection when said handle is actuated.
In another aspect, a door latch assembly for an appliance is provided. The door assembly comprises a door, a latch handle pivotally mounted to said door, and a latch actuator pivotally mounted to said door. The latch handle pivots in one direction, and the latch actuator pivots in another direction. The handle selectively positionable between an open position and a closed position to couple said door to the appliance.
In a further another aspect, a dishwasher is provided that comprises a tub assembly comprising a keeper attached thereto and a door assembly comprising a door retainer portion for engagement with said keeper. A latch handle is pivotally coupled to said door assembly for rotation about a first longitudinal axis, and a latch actuator is pivotally coupled to said door assembly for rotation about a second longitudinal axis. The latch handle and said latch actuator are rotationally coupled to one another, and said latch actuator disengages said keeper from said door retainer projection as said handle is rotated.
In still another aspect, a door assembly for a dishwasher is provided. The door assembly comprises an escutcheon, a latch handle pivotally mounted to said escutcheon about a first rotational axis, and a latch actuator pivotally mounted to said escutcheon about a second rotational axis. The latch handle contacts said latch actuator when rotated about said first longitudinal axis in a first direction and causes said latch handle to rotate about said second longitudinal axis in a second direction opposite said first direction.
In yet another aspect, a dishwasher is provided. The dishwasher comprises a tub assembly comprising a keeper attached thereto, a door assembly comprising a bracket and a door retainer projection for engaging said keeper, a latch handle hingedly coupled to said bracket, said latch handle selectively positionable about a first longitudinal axis, and a latch actuator hingedly coupled to said bracket and rotatable about a second longitudinal axis. The latch actuator is in contact with said latch handle, and a position of said latch actuator is determined by a position of said latch handle. The latch handle is positionable to disengage said keeper from said door retainer projection with said latch actuator.
In use, an operator depresses handle 28 to open door 14. If dishwasher 10 is in operation, operation is interrupted, or is prevented, until door 14 is returned to a closed position. Door 14 can then be freely opened for loading or unloading dishes. To enable operations, an operator simply closes door 14 to re-engage latch assembly 26 such that door 14 is secured in a closed position.
In an exemplary embodiment, latch assembly 26 includes a keeper 38 attached to tub assembly 34. In one embodiment, keeper 38 is formed integrally with tub assembly 34. Keeper 38 includes a biasing member 40 and a head 42. In one embodiment, biasing member 40 is formed unitarily with head 42. Alternatively, biasing member 40 and head 42 are separate components. In an exemplary embodiment, biasing member 40 and head 42 are formed integrally. Head 42 includes a catch 44, a switch actuator 46, and a lock release projection 48. In one embodiment, biasing member 40 and head 42 are formed from a metallic material. In another embodiment, biasing member 40 and head 42 are formed from a non-metallic material. Biasing member 40 has a thickness 50 that is measured between a top surface 52 and a bottom surface 54 of biasing member 40. Thickness 50 is variably selected such that keeper 38 has a pre-determined flexibility to facilitate opening and closing of the door 14.
In the exemplary embodiment, latch assembly 26 also includes handle 28, a handle retainer 56, and a hinge pin 58. In one embodiment, handle 28 includes a biasing member 60, at least one pivot arm 62, and a handle contact surface 64. Pivot arm 62 is substantially circular and includes at least one opening therein for mating with hinge pin 58. In one embodiment, handle retainer 56 is secured in a stationary position. In another embodiment, handle 28 is rotatably coupled to handle retainer 56 using hinge pin 58. In a further embodiment, handle 28 is frictionally attached to handle retainer 56 without using hinge pin 58. Handle 28 and hinge pin 58 are rotatably coupled such that handle 28 rotates in a first direction 66. In one embodiment, handle 28 is formed unitarily with biasing member 60, and biasing member 60 is slidably coupled with handle retainer 56. Alternatively, handle 28 and biasing member 60 are separate components. In a further embodiment, handle 28, handle retainer 56, hinge pin 58, biasing member 60, pivot arm 62, and contact surface 64 are fabricated from a plastic material. Alternatively, at least one of handle 28, handle retainer 56, hinge pin 58, biasing member 60, pivot arm 62, and contact surface 64 is fabricated from a non-plastic material.
In use, handle 28 and keeper 38, are in a first position such that a switch 70 is in a closed state, keeper 38 is securing door 14 to tub assembly 34, and dishwasher operations are enabled. When handle 28 rotates in first direction 66, contact surface 64 makes sliding contact with lock release projection 48. Such contact causes keeper 38 to rotate in a second direction 68 that is opposite from first direction 66, and dishwasher operations are interrupted.
In use, handle 28 and keeper 38, are in a first position such that switch 70 is in a closed state, keeper 38 is securing door 14 to tub assembly 34, and dishwasher operations are enabled. When handle 28 rotates in first direction 66, contact surface 64 makes slidable contact with lock release projection 48. Such slidable contact causes keeper 38 to rotate in a second direction 68 that is opposite from first direction 66. Keeper 38 then unsecures door 14 from tub assembly 34, switch 70 transitions from a closed state to an open state, and dishwasher operations are interrupted.
During assembly, latch assembly 26 is attached to dishwasher 10 and secures dishwasher door 14 to dishwasher tub assembly 34. Handle retainer 56 includes at least one substantially circular projection that frictionally connects handle 28 to handle retainer 56. Keeper 38 is attached to dishwasher tub assembly 34 such that keeper 38 is slidably coupled to handle 28.
In an exemplary embodiment, latch assembly 110 includes a keeper 126 attached to tub assembly 122. In one embodiment, keeper 126 is formed integrally with tub assembly 122. Keeper 126 includes a biasing member 128 and a head 130. In one embodiment, biasing member 128 is formed unitarily with head 130. In an exemplary embodiment, biasing member 128 is formed integrally with head 130. Alternatively, biasing member 128 and head 130 are separate components. Head 130 includes a catch 132, a switch actuator 134, and a lock release projection 136. In one embodiment, biasing member 128 and head 130 are formed from a metallic material. In another embodiment, biasing member 128 and head 130 are formed from a non-metallic material. Biasing member 128 also has a thickness 138 measured between a top surface 140 and a bottom surface 142 of biasing member 128. Thickness 138 is variably selected such that keeper 126 has a pre-determined flexibility to facilitate opening and closing door 112.
In the exemplary embodiment, latch assembly 110 also includes a handle 144, and a handle retainer 146. In one embodiment, handle 144 includes at least one pivot arm 148, and a contact surface 150. Pivot arm 148 is substantially circular and includes at least one opening therein for mating with handle retainer 146. In one embodiment, handle retainer 146 frictionally retains handle 144. In an alternative embodiment, handle 144 is pivotally attached to handle retainer 146 with a hinge pin (not shown). Handle retainer 146 and handle 144 are rotatably coupled such that handle 144 rotates in a first direction 152. In one embodiment, contact surface 150 includes a substantially planar surface and lock release projection 136 includes a substantially planar surface, such that contact surface 150 planar surface and lock release projection 136 planar surface are in slidable contact. In one embodiment, handle 144, handle retainer 146, pivot arm 148, and contact surface 150 are formed from a plastic material. In an alternative embodiment, at least one of handle 144, handle retainer 146, pivot arm 148, and contact surface 150 is formed from a non-plastic material.
In use, handle 144 and keeper 126, are in a first position such that a switch 154 is in a closed state, keeper 126 is securing door 112 to tub assembly 122, and dishwasher operations are enabled. When handle 144 rotates in first direction 152, contact surface 150 makes sliding contact with lock release projection 136. Such contact causes keeper 126 to rotate in a second direction 156 that is opposite from first direction 152. Keeper 126 unsecures door 112 from tub assembly 122, switch 154 transitions from a closed state to an open state, and dishwasher operations are interrupted.
The above described latch assembly includes a keeper, a handle retainer, and a handle attached to the handle retainer such that the handle slidably couples with the keeper to open or close the door. The latch assembly uses fewer components than other known latch assemblies, and is thus less complex than other known latch assemblies. As a result, assembly of the latch assembly is facilitated to be more cost effective and less time consuming.
Escutcheon 186 is mounted to door panels 182, 184 and includes a rounded hood portion 188 and an inclined control panel mounting surface 190 extending beneath hood portion 188 to protect surface 190 from countertop spills and drips. In the illustrated embodiment, control mounting surface 190 extends from an upper portion of door outer panel 182 and is inwardly inclined to form a recessed control panel mounting surface, and hood portion 188 overhangs door outer panel 182.
A latch handle portion 192 extends from control mounting surface 190, extends substantially parallel to an outer surface of door panel 182, and is further set back from control panel mounting surface 190 to provide an extended recess 194 for manipulation of a latch assembly handle, such as handle 144 (shown in
Latch handle 212 is pivotally mounted at a first end 220 just above and substantially aligned with escutcheon latch portion 192, and latch handle 212 is biased into the closed (not shown in FIG. 6). A closed handle stop portion 222 extends downwardly from handle latch first end 220 and contacts an upper edge of escutcheon latch portion 192 to seat handle 212 in a closed position. A substantially flat lower gripping surface 224 extends from handle stop portion 222 for hand manipulation by a user, and a lip 226 extends downwardly from handle gripping surface 224 to facilitate hand manipulation of latch handle 212. Latch handle 212 further includes an actuator surface 228 extending opposite gripping surface 224 and also extending from handle first end 220. Actuator surface 228 includes a raised actuator portion 230 extending upwardly toward, and in sliding engagement with, handle actuator 214. Actuator portion 230 includes a rounded upper end 232 providing smooth rolling engagement with handle actuator 214. Actuator surface 228 further includes a rounded stop portion 234 extending opposite lip 226 that engages latch actuator 214 when handle 212 is in a fully opened position, described below.
Thus, to operate latch assembly 210, latch handle 212 is rotated (clockwise in
Latch actuator 214 includes a rounded first end 240 that is pivotally mounted to escutcheon 186 and substantially straight and parallel surfaces 242, 244 extending therefrom. Surface 244 engages latch handle actuator portion 230 in the closed position, and surface 242 engages a head 246 of keeper 216 to disengage keeper 216 from door retainer projection 196 as latch assembly 210 is manipulated by a user to open the dishwasher door.
More specifically, as latch handle 212 is rotated (clockwise in
When latch handle 212 is released, latch handle 212 returns to the closed position and closed handle stop portion 222 abuts escutcheon latch portion 192. In one embodiment, latch actuator 214 is also biased into a closed position with a known bias element, such a torsion coil spring (not shown), such that latch actuator lower surface 244 is engaged to latch handle actuator portion 230.
As the door is closed, an inclined guide surface 248 of keeper head 246 contacts an upper edge 250 of door retainer projection 196 and keeper head 246 is displaced upwardly over door retainer projection 196 against the bias of keeper 216. Once keeper head 246 clears an end of door retainer projection 196 as the door is shut, the bias of keeper 216 returns keeper head 246 to a downward position wherein a keeper catch surface 252 is firmly engaged to door retainer projections. As such, the door is firmly secured to the dishwasher cabinet and tub assembly 218.
In an exemplary embodiment, bracket 300, latch handle 212 and latch actuator 214 are fabricated from durable plastic materials according to known techniques. It is contemplated, however, that a variety of fabrication processes and suitable fabrication materials, including but not limited to metals, metal alloys, and ceramic materials, may likewise be employed in alternative embodiments without departing from the scope and spirit of the present invention.
A latch assembly is therefore provided that latches and unlatches a dishwasher door with relative ease and a relatively simple and low cost construction.
While the invention has been described in terms of various specific embodiments, those skilled in the art will recognize that the invention can be practiced with modification within the spirit and scope of the claims.
This application is a continuation-in-part application of U.S. application Ser. No. 09/682,255 filed Aug. 9, 2001 now U.S. Pat. No. 6,761,381.
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Number | Date | Country | |
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20030030288 A1 | Feb 2003 | US |
Number | Date | Country | |
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Parent | 09682255 | Aug 2001 | US |
Child | 09682877 | US |