Micro sensing devices such as CMOS imaging sensors, arrays, or cameras require small form factors that inherently create installation and manufacturing concerns for discrete cable or coaxial cable termination. For example, devices such as CMOS imaging sensors, arrays or cameras typically have a ball grid array to facilitate the signal transfers to or from the device and/or to provide power. However, because these types of devices have size constraints on the order of 3 millimeters or less, cable design and proper termination of the cable at the device can be problematic.
Common methods of terminating shielded or coaxial cables to ball grid arrays (BGA) or other CMOS based circuit or substrate may require the use of a jumper cable or wire that is connected on a first end to a shield of any wire to a ground connection on the BGA or substrate on a second end. More simply, a jumper wire is a separate wire that is not part of the coaxial cable but is required to provide an adequate ground. Multiple jumper wires may be required in cable assemblies that incorporate more than one coaxial cable. These jumper wires may be on the nominal order of a few millimeters in length and create a manufacturing concern since connecting such a small length of wire within the space constraints of the assembly requires precision slowing down the manufacturing process and potentially leading to excessive manufacturing efficiencies or assembly quality problems.
Further, the use of jumper wires increases the required termination region/distance and/or a corresponding outer diameter of the termination. This may lead to a situation where the outer diameter of the termination or the length of the termination region exceeds an allowed size constraint for a particular device type or application.
Methods and apparatus for a shielded and grounded cable assembly according to various aspects of the present technology include a coaxial cable assembly having enhanced connection and termination capabilities. In one embodiment, the cable assembly comprises a plurality of coaxial cables with exposed shields that are commonly grounded to a drain wire. The cable assembly may also be configured to be connected vertically/perpendicularly to a ball grid array or edge connected to a circuit board.
A more complete understanding of the present technology may be derived by referring to the detailed description and claims when considered in connection with the following illustrative figures. In the following figures, like reference numbers refer to similar elements and steps throughout the figures.
Elements and steps in the figures are illustrated for simplicity and clarity and have not necessarily been rendered according to any particular sequence. For example, steps that may be performed concurrently or in a different order are illustrated in the figures to help to improve understanding of embodiments of the present technology.
The present technology may be described in terms of functional block components and various processing steps. Such functional blocks may be realized by any number of hardware or software components configured to perform the specified functions and achieve the various results. For example, the present technology may employ various cables, sensors, dielectrics, connection types, circuit cards/boards, and the like, which may carry out a variety of analog or digital (MIPI) functions. In addition, the present technology may be practiced in conjunction with any number of applications, and the system described is merely one exemplary application for the technology. Further, the present technology may employ any number of conventional techniques for providing analog or digital (MIPI) control signals, reducing noise, cross-talk, attenuation, impedance, controlling power, and the like.
Methods and apparatus for an internally shielded and grounded cable system according to various aspects of the present technology may operate in conjunction with any suitable electronic sensor, video system, data collection system, and/or other electronic device. Various representative implementations of the present technology may be applied to any appropriate system for imaging such as a temporarily insertable camera system.
Referring now to
The coaxial cables 104, 106, 108 are used to transmit signals from a source device at a source end to a receiving end such as a display or memory device. The signals may comprise any suitable electrical signals, for example a combination of data, control signals, and power. For example, in one embodiment for use with an imaging system using a camera, a first coaxial cable 104 may provide electrical power to the camera. The camera may be configured with an integrated circuit such as a CMOS imaging sensor, an array, or other sensing device that is connected directly to the cable assembly 100. A second coaxial cable 106 may transmit a clock signal between the camera and the receiving end of the cable assembly 100. A third coaxial cable may transmit an image signal from the camera to the receiving end where the image signal may be displayed or analyzed for processing. In alternative embodiments, additional coaxial cables may be included to transmit additional power lines or signals as required. Similarly, fewer cables may be used if the particular application requires the transmission of fewer signals or less power lines through the cable assembly 100.
The coaxial cables 104, 106, 108 may comprise any suitable type of coaxial cable, such as a cable comprising a center conductor 110, a dielectric 112 surrounding the center conductor 110, and a shield 116 covering the dielectric 112. In one embodiment, the shield 116 of the coaxial cables 104, 106, 108 remains at least partially exposed along a length of the cable assembly 100. In a second embodiment, the shield 116 of the coaxial cables 104, 106, 108 is exposed along the entire length of the cable assembly 100. The shield 116 comprises an electrically conductive surface running the length of the cable assembly 100.
The coaxial cables 104, 106, 108 may be arranged within the outer jacket 102 such that electrically conductive surface of each shield 116 of each coaxial cable 104, 106, 108 is in direct contact 302 with the electrically conductive surface of least one other coaxial cable 104, 106, 108. This direct contact 302 allows two or more of the coaxial cables 104, 106, 108 to be grounded to each other. Therefore, by positioning the drain wire 114 within the outer jacket 102 such that the drain wire 114 is in direct contact 304 with at least one coaxial cable 104, 106, 108, the drain wire 114 may act as a common ground for one or more of the coaxial cables 104, 106, 108 when connected to a ground location such as a ball, pad, or other location used as an electrical ground. The drain wire 114 may be coextensive with the coaxial cables 104, 106, 108 along the entire length of the cable assembly 100.
Alternatively, the drain wire 114 may be coextensive with the coaxial cables 104, 106, 108 along the entire length of the cable assembly 100 but the shields of the coaxial cables 104, 106, 108 may only be exposed at the end portions of the cable assembly 100. For example, a portion of each coaxial cable 104, 106, 108 may be exposed at the source end and then the plurality of coaxial cables 104, 106, 108 may be secured together such that the exposed shields 116 of the coaxial cables 104, 106, 108 are in contact with each other and the drain wire 114 as described above. In yet another embodiment, the drain wire 114 may not extend the entire length of the cable assembly 100 and instead comprise a length of conductive wire at each of the source end and the receiving end. The drain wire 114 may then be coupled to the coaxial cables 104, 106, 108 to form a common ground as described above.
By using the drain wire 114 as a common ground for the coaxial cables 104, 106, 108, much simpler connection methods may be used to connect the cable assembly 100 to any suitable source device such as a CMOS imaging sensor, an array, a camera, or the like. For example, and referring now to
Connecting the coaxial cables 104, 106, 108 and the end of the drain wire 114 in this manner eliminates the need to use a jumper wire to individually ground each coaxial cable shield to the BGA 404 simplifying the connection and increasing the yields and manufacturability of the entire system. In addition, the termination length required to connect the coaxial cables 104, 106, 108 to the BGA 404 may be reduced compared to existing termination methods utilizing jumper wires while also allowing for a reduction in an overall outer diameter of the cable assembly 100. For example, a camera 402 used in medical procedures may be limited to having a maximum outer diameter of the cable assembly less than 2 millimeters. Other applications may have even stricter requirements such that the diameter of the cable assembly 100 must be less than about 1 millimeter. Having a smaller diameter may allow the cable assembly 100 to be used in additional applications that require a small form longitudinal or horizontal termination factor but still require the ability to transmit multiple power or signals over any bandwidth or attenuation.
This method of connecting the coaxial cables 104, 106, 108 and the drain wire 114 may also provide an improved ability for flexing between the micro-camera 402 and the cable assembly 100. For example, camera systems that are used to view inside the human body often require that the camera system be able to bend and adjust according to a component inner diameter used to penetrate or diagnose a human body, such as a scope, catheter, guidewire, or flexible introducer sheath. Because of this, the cable assembly 100 may have to be flexible, both overall and in the area adjacent to the camera system where the two devices are coupled together. Vertical attachment of the coaxial cables 104, 106, 108 and the drain wire 114 may reduce back-end termination dimensions lessening the distance from the micro-camera 402 that the cable assembly 100 can be terminated or flexed independently from the micro-camera 402.
In an alternative embodiment, and referring now to
The coaxial cables 104, 106, 108 and the drain wire 114 may be disposed within the outer jacket 102 according to any suitable criteria. For example, the coaxial cables 104, 106, 108 and the drain wire 114 may be arranged into an array configured to align the wires according to a desired orientation or mapping at the receiving end to allow for easier connection to the source device. The array may be configured to pre-align each cable/wire with the corresponding connection location on the BGA 404 or the two sets of pads 504, 506. By pre-aligning the coaxial cables 104, 106, 108 and the drain wire 114, the cable assembly 100 may be terminated to the source device more rapidly and easily, since individual cables/wires do not have to be overly manipulated or otherwise processed prior to being connected to the source device. This may allow for connection by manual, semi-automated, or fully automated methods, providing greater efficiency and improved quality control in the manufacturing process.
Referring now to
Various parameters may be used to form the array and position the coaxial cables 104, 106, 108 and the drain wire 114 properly. For example, and referring now to
In an alternative embodiment, the spacing of coaxial cables 104, 106, 108 and the drain wire 114 may be created by a combination of both position within the outer jacket 102 and the outer diameter of one or more of the materials making up the coaxial cables 104, 106, 108 and/or the drain wire 114. In yet another embodiment, impedance requirements of one or more of the coaxial cables 104, 106, 108 may also affect the geometry and materials of the array or the spacing of the cables/wires within the array. For example, due to an overall length of the cable assembly 100 or a particular source device, the optimal impedance of one coaxial cable may be approximately 50 ohms while a second coaxial cable's optimal impedance may be between about 25-75 ohms. The center conductor 110, dielectric 112, shield 116, and outer jacket 102 for each coaxial cable may be selected or physically altered to provide the required electrical or mechanical performance while also providing a desired outer diameter to match the dimensions or pitch of the source device. Accordingly, the size of the array may be optimized to control the outer diameter of the cable assembly 100 and/or the position of the cables 104, 106, 108 and the drain wire 114 within the outer jacket 102.
By altering the position within the array of the coaxial cables 104, 106, 108 and the drain wire 114, any number of connection configurations may be created allowing the cable assembly 100 to be used with any number of different type and configurations of source devices or connection types. In this way the cable assembly 100 may be customized according to any suitable criteria. In addition, the cable assembly may be configured such that the coaxial cables 104, 106, 108 and the drain wire 114 are not twisted along the length of the cable assembly 100. By maintaining the position of the wires along the entire length of the cable assembly 100, ease of manufacturing may be further enhanced by allowing for the cable assembly 100 to be cut to a desired length without impacting the orientation of the array thereby simplifying the preparation and termination of the ends of the cable assembly 100.
In some embodiments, and referring now to
Referring now to
Referring now to
Referring now to
These and other embodiments for methods of forming a cable assembly may incorporate concepts, embodiments, and configurations as described above. The particular implementations shown and described are illustrative of the technology and its best mode and are not intended to otherwise limit the scope of the present technology in any way. Indeed, for the sake of brevity, conventional manufacturing, connection, preparation, and other functional aspects of the system may not be described in detail. Furthermore, the connecting lines shown in the various figures are intended to represent exemplary functional relationships and/or physical couplings between the various elements. Many alternative or additional functional relationships or physical connections may be present in a practical system.
The technology has been described with reference to specific exemplary embodiments. Various modifications and changes, however, may be made without departing from the scope of the present technology. The description and figures are to be regarded in an illustrative manner, rather than a restrictive one and all such modifications are intended to be included within the scope of the present technology. Accordingly, the scope of the technology should be determined by the generic embodiments described and their legal equivalents rather than by merely the specific examples described above. For example, the steps recited in any method or process embodiment may be executed in any order, unless otherwise expressly specified, and are not limited to the explicit order presented in the specific examples. Additionally, the components and/or elements recited in any apparatus embodiment may be assembled or otherwise operationally configured in a variety of permutations to produce substantially the same result as the present technology and are accordingly not limited to the specific configuration recited in the specific examples.
Benefits, other advantages and solutions to problems have been described above with regard to particular embodiments; however, any benefit, advantage, solution to problems or any element that may cause any particular benefit, advantage or solution to occur or to become more pronounced are not to be construed as critical, required or essential features or components.
As used herein, the terms “comprises”, “comprising”, or any variation thereof, are intended to reference a non-exclusive inclusion, such that a process, method, article, composition or apparatus that comprises a list of elements does not include only those elements recited, but may also include other elements not expressly listed or inherent to such process, method, article, composition or apparatus. Other combinations and/or modifications of the above-described structures, arrangements, applications, proportions, elements, materials or components used in the practice of the present technology, in addition to those not specifically recited, may be varied or otherwise particularly adapted to specific environments, manufacturing specifications, design parameters or other operating requirements without departing from the general principles of the same.
The present technology has been described above with reference to a exemplary embodiment. However, changes and modifications may be made to the exemplary embodiment without departing from the scope of the present technology. These and other changes or modifications are intended to be included within the scope of the present technology, as expressed in the following claims.
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