This application claims the benefit of European Patent Application Serial No. 14290245.01 filed Aug. 12, 2014, which is herein incorporated by reference in its entirety.
This disclosure relates generally to matrix acidizing procedures, and, more particularly, to methods and apparatus of adjusting matrix acidizing procedures.
During hydrocarbon production and/or exploration, increasing the permeability of the formation may stimulate the flow of hydrocarbons therethrough. In some instances, the flow may be increased by removing sediments and/or mud solids from the formation pores and/or by enlarging the natural pores of the formation.
An example method includes determining parameters of a wellbore fluid during a matrix acidizing procedure using at least a first sensor and a second sensor. The parameters include velocity of the wellbore fluid and a temperature difference between the first sensor and the second sensor. The example method also includes, based on the parameters, determining a characteristic relative to an invasion length of a reactive fluid within the formation, the reactive fluid used in association with the matrix acidizing procedure.
An example apparatus includes a downhole tool having first and second sensors to be exposed to a downhole fluid. The example apparatus includes a nozzle for ejecting a reactive fluid used in association with a matrix acidizing procedure adjacent the formation. The example apparatus includes a processor for determining parameters of the downhole fluid, the parameters including velocity of the wellbore fluid and a temperature difference between the first sensor and the second sensor and, based on the parameters, determining a characteristic relative to an invasion length of the reactive fluid within the formation.
The figures are not to scale. Wherever possible, the same reference numbers will be used throughout the drawing(s) and accompanying written description to refer to the same or like parts.
Matrix acidizing is a process of injecting acid into a formation along an injection interval to remove damage and restore permeability to the formation. Some matrix acidizing processes are designed to uniformly stimulate the formation along the injection interval (e.g., both high and low permeability zones of the formation). Because high permeability zones have lower resistance than low permeability zones, the injected acid often flows into the high permeability zone instead of flowing into the low permeability zone. To deviate and/or encourage the acid to flow into the low permeability zones, diversion fluids may be added to the formation.
In some examples, to obtain a better understanding of where to place and/or inject the acid into the formation to flow the acid into the low permeability zones, the examples disclosed herein may monitor the acid-formation reaction as the reaction heats fluid (e.g., an acid flux) in the annulus of the borehole. By monitoring a temperature change(s) in the wellbore caused by the acid-formation reaction, the amount of acid invasion (e.g., acid flowing into the formation) can be inferred and/or determined and, based on the determined acid invasion, the matrix acidizing process can be adjusted (e.g., optimized) accordingly. For example, if the acid is determined to be flowing less into the low permeability zones than desired, the position of the nozzle injecting the acid into the formation may be moved (e.g., rotated, moved along a longitudinal axis of the borehole, etc.) to attempt to encourage more acid flow into the low permeability zones.
In some examples, an example downhole tool determines an amount of acid invasion (e.g., a length of acid invasion) based on a speed of the fluid in the borehole and/or temperature changes along the axial direction of the borehole. The example downhole tool includes a nozzle positioned adjacent an end of the coiled tubing and first and second sensors (e.g., an RTD sensors, a temperature sensor(s), velocity sensor(s), differential flow sensor(s)) positioned adjacent to the nozzle. In some examples, the first and second sensors are positioned above the nozzle and spaced a distance apart, ds (e.g., between about 2-5 meters). Alternatively, the sensors are positioned below the nozzle, on opposite sides of the nozzle (e.g., above and below the nozzle), etc. In some examples, the example downhole tool may include additional sensors such as a velocity sensor.
In other examples, an example downhole tool includes a nozzle positioned adjacent the end of the coiled tubing, at least a velocity sensor(s) (e.g., an RTD sensor, a differential flow sensor) and first, second temperature sensors. The example velocity sensor may be positioned above the nozzle and the example first and second temperature sensors may be positioned above the nozzle and spaced a distance apart (e.g., between about 2-5 meters). In some examples, the tool may comprise a second velocity sensor positioned below the nozzle and the example third and fourth temperature sensors may be positioned below the nozzle and spaced a distance apart (e.g., between about 2-5 meters). The velocity sensor may comprise a RTD sensor (resistance temperature detector) acting as a heater. Alternatively, more or fewer temperature and/or velocity sensors may be used (e.g., 1, 2, 3, etc.) and/or the temperature and/or the velocity sensors may be differently positioned relative to the nozzle.
Regardless of the positioning of and/or the number of sensors used to implement the example downhole tool, the sensors may be employed to measure parameters used to determine a heat flux, q, generated by an acid-formation reaction. In operation, the sensors positioned above the nozzle may be used to determine the heat flux above the nozzle and the sensors positioned below the nozzle may be used to determine the heat flux below the nozzle, etc. Using the heat flux and/or the temperature-variation history, the example downhole tool and/or a computer at the surface can determine a characteristic relative to the acid-invasion length, L, such as length or progression of the acid-invasion and/or identify characteristics of the formation such as the existence of natural fractures in the formation adjacent the injection interval, for example.
In the example coiled tubing system 102 of
The coiled tubing system 102 of
In some examples, the coiled tubing system 102 is optionally provided with a logging tool 128 for collecting downhole data. In this example, the logging tool 128 is positioned adjacent a downhole end of the coiled tubing 114. The example logging tool 128 may be configured to acquire a variety of logging data from the well 104 and surrounding formation layers 130, 132 such as those depicted in
The coiled tubing 114 of
The example control unit 136 of
The example control unit 136 may be configured to wirelessly communicate with an example transceiver hub 138 of the coiled tubing reel 110. The transceiver hub 138 may be configured for communication onsite (surface and/or downhole) and/or offsite as desired. In some examples, the control unit 136 communicates with the sensing system 126 and/or the logging tool 128 to pass data therebetween. The control unit 136 may be provided with and/or coupled to databases, processors, and/or communicators for collecting, storing, analyzing, and/or processing data collected from the sensing system and/or logging tool.
Although the components of
In some examples, the first and second sensors 208, 210 may implemented as shown in
During a matrix acidizing procedure, the nozzle 204 ejects acid into and/or adjacent a formation, F, to initiate an exothermic reaction. The sensors 208, 210 determine the velocity of the fluids, uup(z1) and uup(z2), and the temperatures, T1(or T(z1)),T2(or T(z2)) at their respective locations. Equation 1 may be used to determine the temperature gradient of the wellbore fluid, where T1 is the temperature measured by the first sensor 208, T2 is the temperature measured by the second sensor 210 and ds in the distance between the sensors 208 and 210.
In some examples, the heat flux, q, and/or the acid-invasion length, L, within the formation can be determined using the determined temperature gradient and the determined fluid velocities. Injecting acid into the formation causes acid to invade, permeate and/or penetrate the formation. In some examples, the length of the invasion, L, is related to the heat flux as a function of time, t. In a matrix acidizing procedure, the heat flux is generated by an exothermic reaction between the formation, F, and the acid. Thus, the temperature in an invasion zone 214 is higher than a temperature of the area surrounding the invasion zone 214. The temperature gradient causes the heat from the reaction to transfer from the formation to the fluid. The larger the invasion zone, the larger the heat flux will be.
Equation 2 represents the temperature of the fluid in the borehole 202 where ρ represents the density, C represents the heat-capacity, k represents the thermal conductivity of the downhole fluid and Ur represents the flux velocity along the radial direction. Because the flux along the radial direction is much smaller than the flux in the axial direction, Uup, in this example, the convection in the radial direction, Ur, is neglected as represented by Equation 3. Also, because for some wellbore geometries and pumping speeds (e.g., between about 0.2 and 8 bpm), the heat flux will reach a steady state within a shorter time period than the treating time of the matrix acidizing procedure (e.g., within minutes), in this example, the transient effect is neglected as represented by Equation 4. In this example, a no heat flux boundary condition is applied on a contact or outer surface 212 of the downhole tool 200 between the downhole tool 200 and the acid within the borehole 202, as represented in Equation 5.
Because heat fluxes from the formation, F, to fluid within the borehole 202, a boundary condition on a contact surface 216 of the borehole 202 can be defined by Equation 6 where q represents the heat flux from the formation, F, to the fluid within the borehole 202.
Equation 6: k∂T∂r=q at the surface 216 of the borehole 202 (rw).
Equation 7 shows the relationship between the temperature gradient and the heat flux, q, where dw represents the diameter of the borehole 202, dt represents the diameter of the downhole tool 200 and
is neglected in view of the configuration of the borehole. In this example, the downhole tool 200 is conveyed with a coiled tubing. Alternatively, the downhole tool 200 may have a different conveyance type.
In this example,
is the gradient of average temperature across a cross-section of the borehole 202. This value is estimated by the measurements taken by the sensors 208, 210 and obtained in Equation 1. Equation 8 represents conservation of thermal energy and is a combination of Equations 1 and 7.
By determining the velocity in the axial direction, Uup, and the temperatures, T1, T2, the heat flux generated by the exothermic reaction between the acid and the formation can be determined. Equation 9 represents Equation 8 rewritten in a different form.
Equation 10 represents the thermal energy advection-in for a distance, ds, 217 between the sensors 208, 210 and Equation 11 represents the thermal energy advection-out for the distance, ds, 217 between the sensors 208, 210. In some examples, the energy change between the advection-in and the advection-out is balanced by the heat flux through the formation, F, to the fluid within the borehole 202 represented by qds. The heat flux, q, is estimated to be constant over the relatively short distance ds.
The reaction rate of the acid used for a matrix acidizing procedure may be controlled by the surface 216 between the formation, F, and the fluid within the borehole 202. Also, the heat release rate per unit volume, a, caused by the exothermic reaction is dependent on determined characteristics of the formation, F, such as the porosity of the formation, F, the pore-size distribution within the formation, F, the permeability of the formation, F, etc. The formation characteristics may be determined by a lab experiment. The determined formation characteristics may be stored in a database for different kinds of formations.
In the disclosed examples, inside the porous formation, F, the heat flux along the axial direction is assumed to be small relative to the heat flux along the radial direction. In the disclosed examples, inside the porous formation, F, the time for the invasion zone 214 to reach equilibrium is assumed to be smaller than the time for the acid to diffuse. Based on these assumptions, Equation 12 represents the boundary conditions for the temperature field within the invasion-zone, 214 where k′ represents the thermal conductivity of the formation, F. L(t) represents the invasion length associated with the limit of the invasion zone.
Equation 13 represents the boundary conditions for the invasion zone 214, where Tflux represents the temperature of the fluid at the wellbore-formation interface and Tform represents the temperature of the formation, F. Because the flux of wellbore fluid exiting the formation having reacted with reacting fluid increases along the direction of the fluid flow as represented by arrow 218, the temperature of the flux is determined as an average of the flux within the invasion zone 214 as represented by Equation 14.
By solving Equation 12, the following solutions are obtained:
Wherein A is obtained using the boundary conditions:
The relationship between the flux q at r=rw and a length of the invasion zone 214 can be shown by Equation 17. In some examples, using the heat flux determined using Equation 8, a length, L, of the invasion zone 214 can be determined using Equation 17. The invasion zone 214 length can be used as a reference when designing and/or contemplating a matrix acidizing procedure. For example, based on the invasion zone 214 length, the position of the nozzle 204 can be adjusted.
Using the examples disclosed herein, based on the relationship(s) between the invasion length, L, and the heat flux, q, the progress and/or development of the invasion zone 214 can be estimated by monitoring the history of the heat flux, q.
When the formation, F, does not include natural fractures or damage, the invasion length, L, may be proportional to the square root of time, as represented in Equation 16. Thus, a stable increase in the invasion zone 214 is present when the heat flux increases with time while the slope of the curve, dq/dt, decreases with time (See
L□√{square root over (t)} Equation 16:
During a matrix acidizing procedure, the nozzle 304 injects acid into and/or adjacent a formation, F, to initiate an exothermic reaction. The first velocity sensor 306 measures fluid velocity uup considered as constant and the first and second temperature sensors 308, 310 measure the temperatures, T1, T2. Based on the measured fluid velocities and temperatures, using at least some of Equations 1-16, the heat flux, q, above the nozzle 304 may be determined, an acid invasion 318 length within the formation above the nozzle 304 may be determined and/or the existence of natural fractures in the formation, F, above the nozzle 304 may be determined.
The second velocity sensor 306 measures fluid velocities, udown and the third and fourth temperature sensors 314, 316 measure the temperatures, T1, T2. Based on the measured fluid velocities and temperatures, using at least some of Equations 1-16, the heat flux, q, below the nozzle 304 may be determined, an acid invasion 318 length within the formation below the nozzle 304 may be determined and/or the existence of natural fractures in the formation, F, below the nozzle 304 may be determined.
While an example manner of implementing the control unit 136, the coiled tubing system 102 of
A flowchart representative of an example method for implementing the control unit 136, the coiled tubing system 102 of
As mentioned above, the example method of
The example method of
At block 604, a velocity of the fluid within the wellbore 202, 302 is determined using, for example, the fluid sensing system 126 and/or the sensors 208, 210, 306 and/or 312 (block 604), If velocity of the fluid above the nozzle 204, 304 is determined, the sensors 208, 210 and/or the sensor 306 or another sensor (e.g., flowmeter) are used to determine the fluid velocity. If velocity of the fluid below the nozzle 204, 304 is determined, the sensor 312 or another sensor (e.g., flowmeter) may be used to determine the fluid velocity.
At block 606, the sensors 208, 210, 308, 310, 314, 316 may measure first and second temperatures f the wellbore fluid. If the temperature of the fluid above the nozzle 204, 304 is determined, the sensors 208, 210 and/or the sensors 308, 310 or another sensor are used to determine the temperatures. If the temperature of the fluid below the nozzle 204, 304 is determined, the sensors 314, 316 or another sensor are used to determine the temperatures. A temperature difference between the measured temperatures may be determined by the control unit 136. The heat flux may be determined by the control unit 136 using Equation 8 and properties of the fluid such as density and heat capacity, the determined fluid velocity and/or the temperature differences between adjacent sensors 208 and 210; 308 and 310; and 314 and 316 (block 608). The adjacent sensors 208 and 210; 308 and 310; and 314 and 316 may be spaced a distance apart (e.g., 2-5 meters). The determined heat flux may be associated with the time at which the heat flux is determined such that the heat flux is stored as a function of time (block 610). If additional heat fluxes are to be determined as the reaction between the reactive fluid and the formation occurs, the velocity is again determined at block 604.
However, if no additional heat fluxes are to be determined, the control unit 136 estimates the temperature of the formation and the heat release rate of the exothermic reaction between the reactive fluid and the formation (block 614). In some examples, the temperature of the formation is determined using, for example, a distributed temperature sensing logging tool of the coiled tubing 114, the downhole tool 200 and/or the downhole tool 300. In some examples, the heat release rate of the exothermic reaction between the reactive fluid and the formation is determined using coreanalysis techniques (e.g., linear coreflood experiments. Bazin, B (2001), From Matrix Acidizing to Acid Fracturing: A Laboratory Evaluation of Acid/Rock Interactions, SPE Production & Facilities, vol. 16 pages 22-29, SPE 66566-PA, which is hereby incorporated herein by reference in its entirety, describes processes relating to exothermic reactions and a formation.
At block 616, properties of the formation are determined. In some examples and as shown in
The processor platform 700 of the illustrated example includes a processor 712. The processor 712 of the illustrated example is hardware. For example, the processor 712 can be implemented by one or more integrated circuits, logic circuits, microprocessors or controllers from any desired family or manufacturer.
The processor 712 of the illustrated example includes a local memory 713 (e.g., a cache). The processor 712 of the illustrated example is in communication with a main memory including a volatile memory 714 and a non-volatile memory 716 via a bus 718. The volatile memory 714 may be implemented by Synchronous Dynamic Random Access Memory (SDRAM), Dynamic Random Access Memory (DRAM), RAMBUS Dynamic Random Access Memory (RDRAM) and/or any other type of random access memory device. The non-volatile memory 716 may be implemented by flash memory and/or any other desired type of memory device. Access to the main memory 714, 716 is controlled by a memory controller.
The processor platform 700 of the illustrated example also includes an interface circuit 720. The interface circuit 720 may be implemented by any type of interface standard, such as an Ethernet interface, a universal serial bus (USB), and/or a PCI express interface.
In the illustrated example, one or more input devices 722 are connected to the interface circuit 720. The input device(s) 722 permit(s) a user to enter data and commands into the processor 1012. The input device(s) can be implemented by, for example, an audio sensor, a microphone, a camera (still or video), a keyboard, a button, a mouse, a touchscreen, a track-pad, a trackball, isopoint and/or a voice recognition system.
One or more output devices 724 are also connected to the interface circuit 720 of the illustrated example. The output devices 724 can be implemented, for example, by display devices (e.g., a light emitting diode (LED), an organic light emitting diode (OLED), a liquid crystal display, a cathode ray tube display (CRT), a touchscreen, a tactile output device, a light emitting diode (LED), a printer and/or speakers). The interface circuit 720 of the illustrated example, thus, typically includes a graphics driver card, a graphics driver chip or a graphics driver processor.
The interface circuit 720 of the illustrated example also includes a communication device such as a transmitter, a receiver, a transceiver, a modem and/or network interface card to facilitate exchange of data with external machines (e.g., computing devices of any kind) via a network 726 (e.g., an Ethernet connection, a digital subscriber line (DSL), a telephone line, coaxial cable, a cellular telephone system, etc.).
The processor platform 700 of the illustrated example also includes one or more mass storage devices 728 for storing software and/or data. Examples of such mass storage devices 728 include floppy disk drives, hard drive disks, compact disk drives, Blu-ray disk drives, RAID systems, and digital versatile disk (DVD) drives.
Coded instructions 732 to implement the method of
From the foregoing, it will be appreciated that the above disclosed methods, apparatus and articles of manufacture relate to monitoring acid invasion during a matrix acidizing procedure. As the acid invades the formation during the matrix acidizing procedure, an exothermic reaction between the formation and the acid increases the temperature of the formation, F, within an invasion zone. To monitor and/or improve (e.g., optimize) the matrix acidizing procedure, the speed of the fluid within the borehole may be determined, the temperature changes along the axis directions may be determined, the heat flux may be determined, the acid-invasion length may be determined, characteristics and/or properties of the formation may be determined, etc.
As set forth herein, an example method includes determining parameters of a wellbore fluid during a matrix acidizing procedure using a first sensor and a second sensor and, based on the parameters, determining a characteristic of the formation or a characteristic of the matrix acidizing procedure.
In some examples, the parameters include a velocity of the wellbore fluid and a temperature difference between the first sensor and the second sensor. In some examples, the method also includes, based on the characteristic of the formation or the determined characteristic of the matrix acidizing procedure, adjusting a nozzle used in association with the matrix acidizing procedure relative to a surface of the wellbore. In some examples, the method also includes determining a heat flux of the wellbore fluid based on the parameters. In some examples, the characteristic of the formation is determined by generating data associated with the heat flux of the wellbore fluid as a function of time.
In some examples, the characteristic of the formation or the characteristic of the matrix acidizing procedure includes a reactive fluid flowing through natural fractures of the formation or an invasion length of the reactive fluid within the formation being mainly adjacent a surface of the wellbore, the reactive fluid used in association with the matrix acidizing procedure. In some examples, the characteristic of the matrix acidizing procedure comprises an invasion length of a reactive fluid within the formation, the reactive fluid used in association with the matrix acidizing procedure. In some examples, determining the parameters of the wellbore fluid during the matrix acidizing procedure comprises determining the parameters as a function of time.
In some examples, the characteristic of the formation or the characteristic of the matrix acidizing procedure comprises a progression of an invasion length of the reactive fluid within the formation. In some examples, the characteristic of the formation or the characteristic of the matrix acidizing procedure is associated with an area above a nozzle that ejects a reactive fluid adjacent the formation during the matrix acidizing procedure. In some examples, the characteristic of the formation or the characteristic of the matrix acidizing procedure is associated with an area below a nozzle that ejects a reactive fluid adjacent the formation during the matrix acidizing procedure.
An example apparatus includes a downhole tool comprising sensors to be exposed to a downhole fluid and a processor to initiate a matrix acidizing procedure to eject a reactive fluid adjacent the formation and to cause the sensors to measure parameters of the downhole fluid and, based on the parameters. The processor is to determine a characteristic of the formation or a characteristic of the matrix acidizing procedure. In some examples, based on the characteristic of the formation or the characteristic of the matrix acidizing procedure, the processor is to adjust a nozzle used in association with the matrix acidizing procedure relative to a surface of the wellbore. In some examples, the characteristic of the formation or the characteristic of the matrix acidizing procedure includes a progression of an invasion length of the reactive fluid within the formation. In some examples, the parameters include a velocity of a downhole fluid and a temperature difference along the downhole tool. In some examples, the processor is to further determine a heat flux of the wellbore fluid based on the determined parameters. In some examples, the characteristic of the formation or the characteristic of the matrix acidizing procedure includes a reactive fluid flowing through natural fractures of the formation or an invasion length of the reactive fluid within the formation being mainly adjacent a surface of the wellbore, the reactive fluid used in association with the matrix acidizing procedure.
Although certain example methods, apparatus and articles of manufacture have been disclosed herein, the scope of coverage of this patent is not limited thereto. On the contrary, this patent covers all methods, apparatus and articles of manufacture fairly falling within the scope of the claims of this patent.
Number | Date | Country | Kind |
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14290245.1 | Aug 2014 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/US2015/044576 | 8/11/2015 | WO | 00 |