This disclosure relates generally to handling of thin-film specimens. More particularly, various implementations in accordance with the present disclosure relate to methods and apparatus to position thin-film specimens.
Further limitations and disadvantages of conventional approaches will become apparent to one management of skill in the art, through comparison of such approaches with some aspects of the present method and system set forth in the remainder of this disclosure with reference to the drawings.
Aspects of the present disclosure relate to testing solutions and systems for use in conjunction therewith. More specifically, various implementations in accordance with the present disclosure are directed to methods and apparatus to position thin-film specimens, substantially as illustrated by or described in connection with at least one of the figures, and as set forth more completely in the claims.
These and other advantages, aspects and novel features of the present disclosure, as well as details of an illustrated implementation thereof, will be more fully understood from the following description and drawings.
Various implementations in accordance with the present disclosure are directed to providing enhanced and optimized thin-film gripping and holding solutions, particularly thin-film specimen holders for aligning a thin-film specimen in material testing systems. As used herein, “thin-film specimen” is not limited to specimens of thin films, and may also include specimens of foils or other sheet-like objects that are sufficiently thin as to require careful handling, such as to avoid deforming or otherwise damaging these specimens while being handled. Material testing systems are used to measure physical properties, such as tensile strength or compressive strength, of material specimens. In this regard, use and handling of thin-film specimen require particular care, especially when testing the material properties of thin films.
Handling thin-film specimen entails various actions that are particularly challenging, such as the insertion and alignment of such specimens into a material test system. In particular, thin-film specimens are difficult to properly insert (e.g., into gripping components used in performing tension tests). Further, specimen alignment is difficult at best. In this regard, specimen alignment may be the most commonly referenced issue when discussing any gripping solution. This is especially important when the specimens being tested are extremely thin and easily damaged, as simply gripping or positioning the specimen may damage it and render it useless for testing.
Conventional solutions for handling thin-film specimen have various issues and disadvantages, particularly with respect to insertion, gripping and aligning of thin-film specimens. For example, some existing solutions cause the specimen to fold and thus may require re-gripping the specimen multiple times. This may damage the specimen, leading to jaw breaks or inconsistent results. Further, in many existing solutions aligning is done manually—e.g., with the users simply eye-balling the alignment.
Disclosed example thin-film specimen holders allow for enhanced handling thin-film specimen, particularly with respect to insertion, gripping and alignments. In particular, such solutions may allow for, or enhance the ability to easily and repeatedly insert the specimen with confidence that the specimen is aligned. Such enhancements are very desirable. For example, allowing for reliably repeatable alignment is advantageous as it allows users to improve the repeatability of handling of thin-film specimen. Such repeatability of handling during testing, e.g., may in turn increase throughput while also requiring less re-testing due to unreliable results. Further, by reducing variability in results, the chance that an operator may need to reject a batch or sample (multiple specimens from the same batch) may be reduced, which may be particularly important for quality control purposes. Similarly, enhancing gripping would result in improved performance as it would give users the confidence that they may be able to properly grip their specimen the first time thus greatly improving handling throughput.
Further, the solutions described herein may be configured to for adjusting gripping pressure. Allowing for adjusting gripping pressure may be desirable as it may avoid damaging specimen—e.g., prior to the test starting. In some instances, existing systems or devices (e.g., existing compressed air kits) may be used in facilitating or supporting such adjusting.
In various implementations based on the present disclosure, holders specifically designed and built for holding thin-film specimen are used. Such holders may be configured for use in combination with gripping devices that are configured to grip the thin-film specimen in secure manner—that is, without deforming or otherwise damaging the thin-film specimen while also maintaining the alignment of the thin-film specimen. In some implementations, powered (e.g., pneumatically) thin-film specimen gripping devices may be used. In this regard, a dedicated thin-film powered grip that provides easy specimen alignment, combined with the ability to easily set and adjust gripping pressure are provided, offering users the needed capability to handle thin-film specimens in an enhanced manner. In this regard, in some instances this may be done by use of dedicated enhanced gripping attachments which may operate in conjunction with existing gripping devices. In other words, in some instances, rather than use a wholly newly designed and built gripping devices, enhanced attachment and alignment components may be used, being configured to operate in conjunction with existing gripping devices. These features are described in more detail with respect to the example implementations described below.
As utilized herein, “and/or” means any one or more of the items in the list joined by “and/or”. As an example, “x and/or y” means any element of the three-element set {(x), (y), (x, y)}. In other words, “x and/or y” means “one or both of x and y.” As another example, “x, y, and/or z” means any element of the seven-element set {(x), (y), (z), (x, y), (x, z), (y, z), (x, y, z)}. In other words, “x, y and/or z” means “one or more of x, y, and z.” As utilized herein, the term “exemplary” means serving as a non-limiting example, instance, or illustration. As utilized herein, the terms “for example” and “e.g.” set off lists of one or more non-limiting examples, instances, or illustrations.
As utilized herein the terms “circuits” and “circuitry” refer to physical electronic components (e.g., hardware), and any software and/or firmware (“code”) that may configure the hardware, be executed by the hardware, and or otherwise be associated with the hardware. For example, as used herein, a particular processor and memory (e.g., a volatile or non-volatile memory device, a general computer-readable medium, etc.) may comprise a first “circuit” when executing a first one or more lines of code and may comprise a second “circuit” when executing a second one or more lines of code. Additionally, a circuit may comprise analog and/or digital circuitry. Such circuitry may, for example, operate on analog and/or digital signals. It should be understood that a circuit may be in a single device or chip, on a single motherboard, in a single chassis, in a plurality of enclosures at a single geographical location, in a plurality of enclosures distributed over a plurality of geographical locations, etc. Similarly, the term “module” may, for example, refer to a physical electronic components (e.g., hardware) and any software and/or firmware (“code”) that may configure the hardware, be executed by the hardware, and or otherwise be associated with the hardware.
As utilized herein, circuitry or module is “operable” to perform a function whenever the circuitry or module comprises the necessary hardware and code (if any is necessary) to perform the function, regardless of whether performance of the function is disabled or not enabled (e.g., by a user-configurable setting, factory trim, etc.).
Various implementations in accordance with the present disclosure are directed to providing enhanced and optimized thin-film gripping and holding solutions, particularly thin-film specimen holders. In this regard, use and handling of thin-film specimen are very critical, particularly in certain industries such as manufacturing of batteries for use in electric vehicles (EVs), where thin-film specimen or components incorporating such specimen (e.g., separator, etc.) are handled when assembling or forming the batteries. Handling thin-film specimen entails various actions that are particularly challenging, such as the insertion and alignment of such specimen. In particular, thin-film specimens are difficult to properly insert (e.g., into gripping components used in handling systems). Further, specimen alignment is difficult at best. In this regard, specimen alignment may be the most commonly referenced issue when discussing any gripping solution. This is especially important when the specimens being tested are extremely thin and easily damaged, as simply gripping the specimen may damage it and render it useless for testing.
Conventional solutions, if any exist, for handling thin-film specimen have various issues and disadvantages, particularly with respect to insertion, gripping and aligning of thin-film specimens. For example, some existing solutions cause the specimen to fold and thus may require re-gripping the specimen multiple times. This may damage the specimen, leading to jaw breaks or inconsistent results. Further, in many existing solutions aligning is done manually—e.g., with the users simply eye-ball the alignment.
Solutions based on the present disclosure allow for enhanced handling thin-film specimen, particularly with respect to insertion, gripping and alignments. In particular, such solutions may allow for, or enhance the ability to easily and repeatedly insert the specimen with confidence that the specimen is aligned. Such enhancements are very desirable. For example, allowing for reliably repeatable alignment is advantageous as it allows users to improve the repeatability of handling of thin-film specimen. Such repeatability of handling during testing, e.g., may in turn increase throughput while also requiring less re-testing due to unreliable results. Similarly, enhancing gripping would result in improved performance as it would give users the confidence that they may be able to properly grip their specimen the first time thus greatly improving handling throughput.
Further, the solutions described herein may be configured to for adjusting gripping pressure. Allowing for adjusting gripping pressure may be desirable as it may avoid damaging specimen—e.g., prior to the test starting. In some instances, existing systems or devices (e.g., existing compressed air kits) may be used in facilitating or supporting such adjusting.
In various implementations based on the present disclosure, holders specifically designed and built for holding thin-film specimen are used. Such holders may be configured for use in combination with gripping devices that are configured to grip the thin-film specimen in secure manner—that is, without deforming or otherwise damaging the thin-film specimen while also maintaining the alignment of the thin-film specimen. In some implementations, powered (e.g., pneumatically) thin-film specimen gripping devices may be used. In this regard, a powered grip that provides easy specimen alignment, combined with the ability to easily set and adjust gripping pressure are provided, offering users the needed capability to handle thin-film specimens in an enhanced manner. These features are described in more detail with respect to the example implementations described below.
The specimen holder 110 is configured for holding thin-film specimens in secured manner—that is, allowing for inserting of a thin-film specimen 140, in which the thin-film specimen 140 is then held securely such that the specimen 140 is maintained in a flat position. During subsequent handling thereafter (e.g., during transport, positioning and alignment with the grippers 120, and/or gripping), the specimen holder 110 maintains the specimen 140 in the flat (e.g., taut) position without deformation or other damage to the specimen 140. Any suitable design or approach may be used in implementing the specimen holder 110 as long as the thin-film specimen 140 can be inserted and held securely—that is, maintained flat without being deformed or otherwise damaged. A non-limiting example implementation of the specimen holder 110 is illustrated and described in more detail with respect to
The one or more grippers 120 are configured to grip the thin-film specimen once engaged by the specimen holder 110. For example, the grippers 120 may comprise gripping components that may be adjusted to engage the thin-film specimen 140, to maintain a grip on the thin-film specimen 140 (e.g., during tension testing) but without deforming or otherwise damaging the specimen 140. The grippers 120 may also comprise or otherwise be attached to alignment components 150. In this regard, the aligning components 150 may be configured for maintain the thin-film specimen 140 once engaged by the gripper(s) 120. The aligning components 150 are described in more detail, with respect to a non-limiting example implementation illustrated in
The one or more gripper controllers 130 are configured to engage the one or more grippers 120 and drive them during operation. In this regard, each gripper controller 130 may be configured to engage or otherwise be attached to one or more grippers 120, and to drive and control operation of the gripper(s) 120. To that end, the gripper controller 130 may comprise suitable engaging or attaching components (e.g., of any suitable mechanical design) for engaging, coupling to, or otherwise attaching to the gripper(s) 120. Furthermore, the gripper controller 130 may comprise suitable driving components for driving to the gripper(s) 120. For example, in instances where the gripper(s) 120 are powered devices, the gripper controller 130 may comprise suitable components for providing and/or otherwise adjusting the power the gripper(s) 120. Where the gripper(s) 120 may be pneumatically driven, for example, the gripper controller 130 may comprise valves and/or piping for routing compressed air into and out of the gripper(s) 120. Such design is shown in the non-limiting example implementation illustrated in
In some instances, the gripper controllers 130 may comprise circuitry for managing and controlling the various functions relating to powering and driving the grippers 120. The disclosure is not so limited, however, and in other implementations the gripper controllers 130 may be instead connected to dedicated control systems (e.g., programed computer system) that is providing the controlling related signals for controlling and managing the powering and driving of the grippers 120.
In example operation, a thin-film specimen may be inserted into the specimen holder 110 and is then securely held thereby. The grippers 120 may then be engaged or otherwise attached to the gripper controllers 130. The combination(s) of grippers 120 and the gripper controllers 130 may then be engaged with the specimen holder 110, with the grippers 120 directly engaging and gripping the thin-film specimen 140 held in the specimen holder 110. In this regard, the grippers 120 may ensure that alignment of the thin-film specimen 140 is maintained while engaging and gripping the thin-film specimen 140. To that end, the grippers 120 may incorporate specific components, mechanisms, and/or design features to maintain alignment of the thin-film specimen. For example, the grippers 120 may incorporate alignment components to maintain such alignments. Such alignment components may comprise, for example, alignment channels that are specifically design to align with the thin-film specimen held in the specimen holder 110, and to maintain that alignment while the thin-film specimen is engaged and gripped by the grippers 120. The various components of the apparatus 100 and operation and particular features thereof are described in more detail below with respect to
In this regard, as described above, the specimen holder 110 is configured for holding thin-film specimens in secured manner. As shown in
The securing elements 210 are positioned on either side of the holding surface 220 (e.g., at each end of the specimen holder 110), and one or more apertures 230 are defined between the securing elements 210 to provide access to the specimen 140 by the grippers 120. In the example of
In this regard, as noted above, in example operation, after the thin-film specimen is applied and held within the specimen holder 110, the grippers 120 may be applied. The gripper 120 may comprise suitable components or elements for ensuring secure and safe gripping of the thin-film specimen—that is, with the thin-film specimen 140 being gripped such that it remains flat and without any damage thereto or deforming thereof as a result of the holding and gripping. For example, in the non-limiting example implementation illustrated in
The aligning component 310 may be configured for aligning and the thin-film specimen 140 with the gripping components 320. In this regard, the aligning component 310 may represent a non-limiting example implementation of the aligning components 150 as described herein. The aligning component 310 may comprise an alignment channel that is specifically design to line up with the flat holding surface 220 of the specimen holder 110, so that the thin-film specimen 140 remains aligned and flat while the gripping components 320 engage the specimen 140.
The gripping component 320 may be configured for gripping the thin-film specimen 140. In this regard, various designs or approaches may be used in achieving that outcome. For example, in the non-limiting example implementation illustrated in
Various mechanisms may be used to facilitate such movement. For example, in some instances pneumatic mechanism may be used—e.g., with injection of compressed air being used to facilitate the inward movement, and the release of the air being used to cause the outward movement. Thus, to achieve the gripping, these plates may be moved inward.
As illustrated in
Each of the grippers 120 may include a corresponding aligning component 400. In some examples, the alignment channel 410 is defined by first surface 420 which positions the specimen side of the specimen holder 110 (e.g., the side of the holding component 120 which contacts the specimen 140), a second surface 430 which positions the non-specimen side of the specimen holder 110, and a stop surface 440 to provide an indication of a vertical alignment of the specimen holder 110. In some examples, one or more of the surfaces and/or the holding component 120 may be lightly magnetically attractive to maintain the holder 110 in engagement with the aligning component 400 without substantially affecting the ability of the operator to adjust the position of the specimen holder 110 with respect to the aligning component 400. In other examples, the aligning component 400 and/or the holder 110 may have sufficiently high coefficients of friction to hold the holder 110 in place in the alignment channel 410 when properly positioned.
The apparatus 600 may be substantially similar to the other apparatuses described herein (e.g., the apparatus 100), and may operate in substantially similar manner. In this regard, as shown in
For example, the specimen holder 610 may be similar to the specimen holder 110, and similarly may be configured for holding thin-film specimens in secured manner—that is, allowing for inserting of a thin-film specimen, such as thin-film specimen 630 as shown in
The components of the apparatus 600 may incorporate additional features for enhanced performance, however. For example, as illustrated in
Further, as illustrated in
As illustrated in
The magnetic element(s), and arrangements thereof, may be selected or adjusted to provide magnetic force that is just sufficient to keep the securing elements open (thus not requiring that the operator have to do so) but not too strong as to require too much force to overcome, which may adversely affect the positioning of specimen before it is engaged by the securing elements. In other examples, the magnet(s) may be replaced with other types of holding devices to retain the securing elements in the open position. For example, other holding devices that may be attached and/or integrated into the specimen holder 610 may include hooks, clips, or clamps (e.g., to hold the holder arm 614 against the body of the specimen holder), stoppers or braces (e.g., to hold one or both securing elements away from the body 620), and/or any other type of holding device.
In some implementations, apparatus such as any of the ones described here may also incorporate adjustment related features and/or components, which may be used to adjust the apparatus, particularly the specimen holder, to allow for accommodating specimen of different sizes and/or shapes. For example, in an example implementation, the specimen holding component may be split down the middle with each side being configurable to separately move and lock in place as needed. In another example implementation, adjustable internal sliders with markings along the device, to indicate the set length and width of the specimen, may be used. Relatedly, in such implementations, multiple magnet based arrangements may be used, each on different portion of the specimen holding device, such as on each end, for retention.
The apparatus 700 may be substantially similar to the other apparatuses described herein (e.g., the apparatus 100 and the apparatus 600), and may operate in substantially similar manner. In this regard, as shown in
For example, the specimen holder 710 may be similar to each of the specimen holder 110 and the specimen holder 610, and similarly may be configured for holding thin-film specimens in secured manner—that is, allowing for inserting of a thin-film specimen. In this regard, the specimen holder 710 may comprise components and/or features for securely engaging and holding the specimen such that the specimen is maintained in a flat position once engaged. For example, as shown in
Similarly, the aligning components 750 may be similar or identical to any of the specimen aligning component(s) 150, 310, 400, and 620 as described herein, and similarly may be configured to maintain alignment of the specimen held in the specimen holder 710. However, example implementations based on the present disclosure may ensuring aligning the specimen in different manner such that an alignment device attached to the grippers may not be needed. For example, the width adjustment component may incorporate an alignment feature (e.g., a front bump as shown in
However, the apparatus 700 additionally may be configured to allow for specimen width adjustments. In this regard, in some instances it may be desirable to allow for width adjustments such that were different specimen widths may be needed. This may be done by, e.g., allowing for adjustment movement of at least a portion of the specimen holder in lateral direction (as shown in
In some example implementations, the width adjustments may be provided by use of spring or similarly tension based elements, such as the implementation illustrated in
For example, as illustrated in
In an example implementation, the securing elements (e.g., clips as shown in
In some implementation, the specimen holder may also incorporate mechanism for allowing length adjustments, optionally in conjunction with width adjustments features.
In an example use case, the specimen may be engaged onto the specimen holder (after making necessary width adjustments). This may entail clipping one side, then the second side after ensuring that that the specimen is pulled flat. Then the specimen holder with the specimen are engaged onto the grippers.
An example apparatus in accordance with present disclosure, for handling thin-film specimens, comprises a specimen holder that is configured to engage a thin-film specimen, wherein the specimen holder comprises one or more holding components configured to receive the thin-film specimen in a flat position with respect to the specimen holder, and one or more securing components configured to securely maintain the thin-film specimen in the flat position during manipulation of the specimen holder, and wherein the specimen holder comprises one or more apertures between the one or more securing components that enable access both sides of the thin-film specimen at two or more locations on the thin-film specimen.
In an example embodiment, the one or more holding components comprise a flat holding surface located between the one or more apertures.
In an example embodiment, the apparatus further comprises a first alignment component configured to attach to a first grip of a material test system and to receive the flat holding surface such that the specimen aligns with the first grip of the material test system when the flat holding surface is fully inserted into the first alignment component.
In an example embodiment, the apparatus further comprises a second alignment component configured to attach to a second grip of the material test system, the first and second alignment components configured to receive the flat holding surface such that the specimen aligns with the first and second grips of the material test system when the flat holding surface is fully inserted into the first and second alignment components.
In an example embodiment, the one or more securing components comprise one or more clipping components.
In an example embodiment, at least one clipping component is integral with the specimen holder.
In an example embodiment, at least one clipping component is comprises surfaces integral with the specimen holder and detachable securing clips.
In an example embodiment, the one or more apertures provide access to both sides of the thin-film specimen by grip of a material test system.
In an example embodiment, the specimen holder further comprises one or more pads on a bottom surface of the specimen holder, the one or more pads configured to maintain the specimen holder static while engaging the thin-film specimen.
In an example embodiment, the specimen holder further comprises one or more magnetic based arrangements configured to keep the one or more securing components open while the thin-film specimen is being inserted or engaged to the specimen holder.
An example apparatus in accordance with present disclosure, for handling thin-film specimens, comprises a specimen holder that is configured to engage a thin-film specimen, wherein the specimen holder comprises one or more holding components configured to receive the thin-film specimen in a flat position with respect to the specimen holder, and one or more securing components configured to securely maintain the thin-film specimen in the flat position during manipulation of the specimen holder, width adjustment component configured to allow accommodating different specimen widths.
In an example embodiment, wherein the width adjustment component is configured to enable movement of at least a portion of the specimen holder in lateral direction.
In an example embodiment, the width adjustment component comprises a spring based component.
In an example embodiment, the spring based component comprises a load spring and a control element configured to allow adjusting tension or compression of the load spring.
In an example embodiment, the control element comprises a thump screw.
In an example embodiment, each of the one or more securing components is of a same type and/or uses a same type of securing mechanism.
In an example embodiment, at least one securing component is of a different same type and/or uses a different type of securing mechanism than at least one other securing component.
In an example embodiment, the one or more securing components comprise one or more clipping components.
In an example embodiment, at least one clipping component is integral with the specimen holder.
In an example embodiment, at least one clipping component is comprises surfaces integral with the specimen holder and detachable securing clips.
Other implementations in accordance with the present disclosure may provide a non-transitory computer readable medium and/or storage medium, and/or a non-transitory machine readable medium and/or storage medium, having stored thereon, a machine code and/or a computer program having at least one code section executable by a machine and/or a computer, thereby causing the machine and/or computer to perform the processes as described herein.
Accordingly, various implementations in accordance with the present disclosure may be realized in hardware, software, or a combination of hardware and software. The present disclosure may be realized in a centralized fashion in at least one computing system, or in a distributed fashion where different elements are spread across several interconnected computing systems. Any kind of computing system or other apparatus adapted for carrying out the methods described herein is suited. A typical combination of hardware and software may be a general-purpose computing system with a program or other code that, when being loaded and executed, controls the computing system such that it carries out the methods described herein. Another typical implementation may comprise an application specific integrated circuit or chip.
Various implementations in accordance with the present disclosure may also be embedded in a computer program product, which comprises all the features enabling the implementation of the methods described herein, and which when loaded in a computer system is able to carry out these methods. Computer program in the present context means any expression, in any language, code or notation, of a set of instructions intended to cause a system having an information processing capability to perform a particular function either directly or after either or both of the following: a) conversion to another language, code or notation; b) reproduction in a different material form.
While the present disclosure has been described with reference to certain implementations, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted without departing from the scope of the present disclosure. For example, block and/or components of disclosed examples may be combined, divided, re-arranged, and/or otherwise modified. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the present disclosure without departing from its scope. Therefore, it is intended that the present disclosure not be limited to the particular implementation disclosed, but that the present disclosure will include all implementations falling within the scope of the appended claims.
This patent application claims priority to and claims benefit from U.S. Provisional Patent Application Ser. No. 63/357,432, filed on Jun. 30, 2022, U.S. Provisional Patent Application Ser. No. 63/405,640, filed on Sep. 12, 2022, and U.S. Provisional Patent Application Ser. No. 63/442,432, filed on Jan. 31, 2023. Each of the above identified applications is hereby incorporated herein by reference in its entirety.
Number | Date | Country | |
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63357432 | Jun 2022 | US | |
63405640 | Sep 2022 | US | |
63442432 | Jan 2023 | US |