Inkjet printing devices include a printhead having a number of nozzles. The nozzles are used to eject fluid (e.g., ink) onto a substrate to form an image. Some inkjet printing devices include a stationary printbar that includes one or more printheads. Such printing devices are known as wide array printers (e.g., page wide array printers). The printbar of a wide array printer spans the width of a printable area of the printer such that the printbar may remain stationary during printing. A substrate to be printed is moved past the stationary printbar of the wide array printer.
The figures are not to scale. Wherever possible, the same reference numbers will be used throughout the drawing(s) and accompanying written description to refer to the same or like parts.
In a wide array printing apparatus or other printing apparatus including a printbar, the size of a substrate being imaged may be smaller than a size of the printbar. When the substrate is smaller than the printbar, some nozzles (or printheads) overlying the substrate may be used to image the substrate and some nozzles (or printheads) that are spaced away from the substrate may not be used to image the substrate. In another example, a section of the substrate may be left blank during the printing (e.g., a margin or other area where no printing is to occur based on the image to be printed). When a section of the substrate is left blank, some nozzles (or printheads) overlying the image may be used to image the substrate and some nozzles (or printheads) overlying the blank section of the substrate may not be used to image the substrate.
If a nozzle of a printhead is not being used, ink within the nozzle may come into contact with air and start to evaporate, dry up and/or separate. When ink evaporates within a nozzle there may be a loss of ink and/or print quality may be impacted by dried ink in the nozzle. Some existing printers include a cap for the entire printhead to reduce ink evaporation in the nozzles of the capped printhead. However, capping an entire printhead while printing would prevent any printing by the capped printhead.
Examples disclosed herein reduce ink evaporation and maintain operability of inkjet devices by selectively capping individual nozzles of a printhead. Thus, while imaging a substrate, some nozzles of a printhead may be capped and not used and other nozzles may be used and not capped. In some examples, the respective nozzles are capped using valves positioned within and/or adjacent respective nozzles. In some examples, the valves are controllable (e.g., actuatable) between a closed position that substantially prevents ambient air from accessing a nozzle opening and/or ink within the nozzle and an open position that enables ambient air to access the nozzle opening and/or the ink within the nozzle. As used herein, substantially preventing air from accessing ink within the nozzle is defined as causing air flow to the nozzle to be minimized, reduced, and/or blocked by the valve being in a closed position as compared to when the valve is in an open position.
In some examples, the valve(s) is a microfluidic valve such as a shutter valve and/or a sliding valve. In examples in which the valve is implemented as a sliding valve, a piezoelectric actuator may actuate a gate (e.g., a plug) between a closed position and an open position. The piezos may be positioned on one or both sides of the gate to move the gate back and forth. In some examples, in the open position, an aperture through the gate aligns with the aperture of the nozzle to enable fluid flow through the nozzle. In some examples, in the open position, the gate is spaced from the aperture of the nozzle to enable fluid flow through the nozzle.
In other examples, the valve includes electrodes on the sides of a nozzle aperture to manipulate a dielectric fluid (e.g., a dielectric drop) between a covering position and a non-covering position. In the covering position (e.g., closed position), voltage is provided to electrodes on either side of the aperture to move and hold the dielectric fluid over the aperture. In the non-covering position (e.g., open position), voltage is provided to electrodes on one side of the aperture to move and hold the dielectric fluid away from the aperture and adjacent the energized electrodes on the side of the aperture.
In some examples, the print area is determined by the dimensions of the substrate. In another example, the print area is determined by the dimensions of the image to be printed on the substrate. In some examples, the print area is determined by both of the dimensions of the substrate and the dimensions of the image to be printed on the substrate.
In the example of
The example printer 105 of
In the illustrated example, the printer 105 includes the example printhead 140 having a plurality of nozzles 142. The plurality of nozzles 142 are provided with a plurality of valves 144. The valves 144 may be similar or different from one another. In some examples, to substantially prevent ink within respective nozzles 142 from evaporating and/or to substantially prevent ambient air from flowing into the respective nozzles 142, an example valve controller 147 stored in a data storage device 150 and executed by the processor 145 may control the valve(s) 144 between an open position and a closed position. In some examples, the valve controller 155 causes some valves 144 to be in the closed position when those respective valves 144 are not being used during a printing operation and causes other valves 144 to be in the open position when those respective ones of the valves144 are associated with ones of the nozzles 142 that are being used during the printing operation. In some examples, the nozzles 142 that are not being used during a printing operation are outside of a printing area and are at a distance from a perimeter edge of a substrate to be imaged and/or at a distance from a perimeter edge of an image to be printed.
The example controller 120 includes the example processor 145, including hardware architecture, to retrieve and execute executable code from the example data storage device 150 which contains the example valve controller 147. The executable code may, when executed by the example processor 145, cause the processor 145 to implement at least the functionality of printing on the example substrate 115, actuating the printhead and/or substrate motion mechanics 125, 130 and controlling the valves 144. The executable code may, when executed by the example processor 145, cause the processor 145 to provide instructions to a power supply unit 175, to cause the power supply unit 175 to provide power to the printhead 140 to eject a fluid from the nozzle(s) 142 and/or to control, actuate and/or deactivate the valve(s) 144.
The data storage device 150 of
The example print analyzer 206 receives information about requested print jobs from the image source 110. A print job may be comprised of print commands and print data associated with the print job that may be used by the example printing apparatus 100 to produce a desired image (e.g., text, graphics, etc.) on the substrate 115. The print data may contain information such as substrate dimensions, image dimensions, image colors, etc.
The example image dimension analyzer 208 determines the dimensions of the image from the print data. According to the illustrated example, the image dimensions are identified in the print data. Alternatively, the image dimension analyzer 208 may analyze the print data to determine the image dimensions (e.g., by determining the width and/or height of the image to be printed).
The example substrate dimension analyzer 210 determines the dimensions of a substrate on which the image will be printed (e.g., the substrate 115 from
The nozzle identifier 212 of the illustrated example identifies a subset of nozzles (e.g., a subset of the nozzles 142 from
The example nozzle identifier 212 determines the print area by analyzing both the example image dimension analyzer 208 and the example substrate dimension analyzer 210 to determine the largest dimension and, thereby, the nozzles that are within the print area. Alternatively, the nozzle identifier 212 may utilize information from one of the image dimension analyzer 208 and the substrate dimension analyzer 210.
The example valve actuator 214 receives the identified nozzles from the nozzle identifier 212 and accordingly actuates the valves associated with the nozzles that are within the print area (e.g., the valves 144 that are associated with identified ones of the nozzles 142 of
In some examples, the valve actuator 214 may be associated with a group of the nozzles 142 of
Thus, the example valve controller 205 controls valves associated with nozzles of the printhead(s) (e.g., a printhead(s) on a printbar of a wide array printer) to substantially prevent ink evaporation from nozzles that are outside the print area.
The nozzles 305 of the cartridge 300 of the illustrated example include valves 355 that are controllable between an open position and a closed position. In some examples, a first subset of nozzles 305 may eject a first color of ink while a second subset of nozzles 305 may eject a second color of ink. Thus, if the image being printed uses the first subset of nozzles 305, the valves 355 of the second subset of nozzles 305 may be positioned in the closed position to substantially prevent ink in the unused nozzles 305 from evaporating. However, the cartridge 300 may have any number of nozzle groupings that are associated with any number of colors (e.g., 1, 3, 4, etc.) and/or other logical grouping of the nozzles 305. Alternatively, the nozzles 305 may not be grouped.
In operation, the example cartridge 300 may be installed in a carriage cradle of, for example, the example printer 105 of
The memory chip 350 of the illustrated example may include a variety of information such as the type of fluid cartridge, the kind of fluid contained in the cartridge, an estimate of the amount of fluid remaining in the fluid reservoir 310, calibration data, error information and/or other data. In some examples, the memory chip 350 includes information about when the cartridge 300 should receive maintenance. In some examples, the printer 105 can take appropriate action based on the information contained in the memory chip 350, such as notifying the user that the fluid supply is low or altering printing routines to maintain image quality.
To print an image on the substrate 115, the example printer 105 moves the cradle carriage containing the cartridge 300 over the substrate 115. To cause an image to be printed on the substrate 115, the example printer 105 sends electrical signals to the cartridge 300 via the electrical contacts in the carriage cradle. The electrical signals pass through the conductive pads 340 of the cartridge 300 and are routed through the flexible cable 330 to the die 320. The example die 320 then ejects a small droplet of fluid from the reservoir 310 onto the surface of the substrate 115. Droplets of ink combine to form an image on the surface of the substrate 115.
The example nozzles 405 include an associated valve 420 (e.g., a valve that can be opened or closed to control fluid flow for a nozzle). The example valves 420 are controllable and/or actuatable between an open position and a closed position. To substantially prevent ink within unused ones of the example nozzles 405 from evaporating, when imaging the substrate 115, a first subset of the nozzles 405 being used to image the substrate 115 may be in an open position while a second subset of the nozzles 405 not being used to image the substrate may be in a closed position. The first and second subsets may be selected based on the image being printed, the print area, the dimensions of the substrate 115, etc.
In operation, ink obtained from an example ink cavity 514 for the example nozzle 500 is heated by the example resistor 504 (e.g., a resistive heater) to form a bubble of ink. As the ink bubbles, it is pushed out of the example nozzle 500 to form an image on the substrate 115.
In another example, a piezoelectric actuator may be utilized to eject ink whereby selective deformation of the piezoelectric actuator causes droplets of ink to be ejected. In such an example, the heater is not used to vaporize the ink, but the heater is still used to heat the ink a smaller amount to lower the viscosity of the ink. The methods and apparatus disclosed herein are not limited to a particular type of printer. On the contrary, the disclosed methods and apparatus may be utilized to selectively activate and/or deactivate heaters associated with any type of printing implement that is outside a print area.
In operation, ink obtained from an ink cavity 716 for the example nozzle 700 is heated by the resistor 704 to form the bubble of ink. As the ink bubbles, it is pushed out of the nozzle 700 to form an image on the substrate 115. In another example, deformation of a piezoelectric actuator is used to eject droplets of ink.
While
In operation, ink obtained from an example ink cavity 1220 for the example nozzle 1200 is heated by the example resistor 1204 to form a bubble of ink. As the ink bubbles, it is pushed out of the example nozzle 1200 to form an image on the substrate 115 (
While an example manner of implementing the printing apparatus 100 of
Flowcharts representative of example machine readable instructions for implementing the printing apparatus 100 are shown in
As mentioned above, the example processes of
The process of
At block 1404, the example controller 120 causes an image to be printed on the substrate 115 by actuating the printhead motion mechanics 125 and/or the substrate motion mechanics 130 and/or by causing the printhead 140 to eject fluid through the respective nozzles 142. In examples in which the printer 105 is a page wide array printer, the printer 105 may not include the printhead motion mechanics 125.
The process of
The example nozzle identifier 212 detects the ones of the nozzles 142 that are within the print area (block 1506). In some examples, the nozzles 142 within the print area are identified by the nozzle identifier 212 based on the received input. Additionally or alternatively, the print area may be identified by a computer external to the printing apparatus 100. At block 1508, the example valve actuator 214 determines if the example valves 144 of the ones of the nozzles 142 within the determined print area are in the closed position (block 1508). If the valve(s) 144 within the determined print area are closed, the valve actuator 214 causes the closed valves 144 to open (block 1510).
The example nozzle identifier 212 then detects one of the nozzles 142 outside the print area (block 1512). In some examples, the ones of the nozzles 142 outside the print area are identified by the nozzle identifier 212 based on the received input. At block 1514, the example valve actuator 214 determines if the valves 144 of the ones of the nozzles 142 outside the determined print area are in the open position (block 1514). If the valve(s) 144 within the determined print area are open, the example valve actuator 214 causes the open valves 144 to close (block 1518).
At block 1518, the processor 145 causes an image to be printed on the substrate 115 by actuating the printhead motion mechanics 125 and/or the substrate motion mechanics 130 and/or by causing the example printhead 140 to eject fluid through the ones of nozzles 142 in the print area (block 1418). In examples in which the printer 105 is a page wide array printer, the printer 105 may not include the printhead motion mechanics 125.
The processor platform 1600 of the illustrated example includes a processor 1612. The processor 1612 of the illustrated example is hardware. For example, the processor 1612 can be implemented by one or more integrated circuits, logic circuits, microprocessors or controllers from any desired family or manufacturer.
The processor 1612 of the illustrated example includes a local memory 1613 (e.g., a cache). The processor 1612 of the illustrated example is in communication with a main memory including a volatile memory 1614 and a non-volatile memory 1616 via a bus 1618. The volatile memory 1614 may be implemented by Synchronous Dynamic Random Access Memory (SDRAM), Dynamic Random Access Memory (DRAM), RAMBUS Dynamic Random Access Memory (RDRAM) and/or any other type of random access memory device. The non-volatile memory 1616 may be implemented by flash memory and/or any other desired type of memory device. Access to the main memory 1614, 1616 is controlled by a memory controller.
The processor platform 1600 of the illustrated example also includes an interface circuit 1620. The interface circuit 1620 may be implemented by any type of interface standard, such as an Ethernet interface, a universal serial bus (USB), and/or a PCI express interface.
In the illustrated example, one or more input devices 1622 are connected to the interface circuit 1620. The input device(s) 1622 permit(s) a user to enter data and commands into the processor 1612. The input device(s) can be implemented by, for example, an audio sensor, a microphone, a keyboard, a button, a mouse, a touchscreen, a track-pad, a trackball, isopoint and/or a voice recognition system.
One or more output devices 1624 are also connected to the interface circuit 1620 of the illustrated example. The output devices 1624 can be implemented, for example, by display devices (e.g., a light emitting diode (LED), an organic light emitting diode (OLED), a liquid crystal display, a cathode ray tube display (CRT), a touchscreen, a tactile output device, a light emitting diode (LED) and/or speakers). The interface circuit 1620 of the illustrated example, thus, typically includes a graphics driver card, a graphics driver chip or a graphics driver processor.
The interface circuit 1620 of the illustrated example also includes a communication device such as a transmitter, a receiver, a transceiver, a modem and/or network interface card to facilitate exchange of data with external machines (e.g., computing devices of any kind) via a network 1626 (e.g., an Ethernet connection, a digital subscriber line (DSL), a telephone line, coaxial cable, a cellular telephone system, etc.).
The processor platform 1600 of the illustrated example also includes one or more mass storage devices 1628 for storing software and/or data. Examples of such mass storage devices 1628 include floppy disk drives, hard drive disks, compact disk drives, Blu-ray disk drives, RAID systems, and digital versatile disk (DVD) drives.
The coded instructions 1632 of FIGS.
From the foregoing, it will appreciated that the above disclosed methods, apparatus and articles of manufacture selectively control nozzle valves of a printhead and/or printbar to substantially prevent ink within non-used nozzles from evaporating. Using the examples disclosed herein, the useful life of these nozzles is extended. In some examples, these nozzle valves may be controlled between an open position and a closed position prior to a print job being initiated and/or during a print job based on a size of a substrate being imaged and/or based on a size of the image to be printed on a substrate. In some examples, the nozzle valves may be controlled between an open position and a closed position while the printing apparatus is continuously operating based on the size of the substrate being imaged and/or based on the size of the image to be produced on the substrate. While inkjet printing is described in the foregoing examples, the methods and apparatus disclosed herein may be implemented on any other type of printer that includes nozzles or on other devices that include nozzles. For example, the methods and apparatus disclosed herein can be implemented on three-dimensional printing devices.
Although certain example methods, apparatus and articles of manufacture have been disclosed herein, the scope of coverage of this patent is not limited thereto. On the contrary, this patent covers all methods, apparatus and articles of manufacture fairly falling within the scope of the claims of this patent.
The present application is a continuation application claiming priority under 35 USC § 120 from co-pending U.S. patent application Ser. No. 15/500,819 filed on Jan. 31, 2017 by Wagner et al. and entitled METHODS AND APPARATUS TO REDUCE INK EVAPORATION IN PRINTHEAD NOZZLES which was a 371 patent application claiming priority under 35 USC § 119 from PCT/US2014/049229 filed in Jul. 31, 2014 by Wagner et al. and entitled METHODS AND APPARATUS TO REDUCE INK EVAPORATION IN PRINTHEAD NOZZLES, the full disclosures both of which are hereby incorporated by reference.
Number | Name | Date | Kind |
---|---|---|---|
5992964 | Yamaguchi | Nov 1999 | A |
6102518 | Taylor | Aug 2000 | A |
6390585 | Schiaffino et al. | May 2002 | B1 |
6481824 | Hayakawa | Nov 2002 | B1 |
6578947 | Suwabe et al. | Jun 2003 | B1 |
6585343 | Bauer | Jul 2003 | B2 |
6634731 | Kao et al. | Oct 2003 | B2 |
6767076 | Silverbrook et al. | Jul 2004 | B2 |
7029091 | Stellbrink et al. | Apr 2006 | B2 |
7163272 | Parish et al. | Jan 2007 | B2 |
7341324 | Juve et al. | Mar 2008 | B2 |
7384115 | Barkley | Jun 2008 | B2 |
7753484 | Silverbrook et al. | Jul 2010 | B2 |
7762647 | Mehta | Jul 2010 | B2 |
7926898 | Snyder et al. | Apr 2011 | B2 |
7986439 | Walmsley | Jul 2011 | B2 |
8033631 | Kanno | Oct 2011 | B2 |
8500231 | Nishihara | Aug 2013 | B2 |
8556398 | Gunnell et al. | Oct 2013 | B2 |
8579410 | Simmons | Nov 2013 | B1 |
8664297 | Fujii | Mar 2014 | B2 |
20020033856 | Moon | Mar 2002 | A1 |
20070291066 | Takabayashi et al. | Dec 2007 | A1 |
20090147042 | McAvoy et al. | Jun 2009 | A1 |
20090147044 | McAvoy et al. | Jun 2009 | A1 |
20100143581 | Eldershaw | Jun 2010 | A1 |
20150183227 | Ishikawa | Jul 2015 | A1 |
Number | Date | Country |
---|---|---|
08300684 | Nov 1996 | JP |
WO-02096652 | Dec 2002 | WO |
WO-2014046658 | Mar 2014 | WO |
Entry |
---|
Almeida et al., “Nonvolatile Liquid-Film-Embedded Microfluidic Valve for Microscopic Evaporation Control . . . ,” IEEE Jnl of Microelectromechanical Systems, Aug. 2012. |
Number | Date | Country | |
---|---|---|---|
20180319168 A1 | Nov 2018 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 15500819 | US | |
Child | 16039201 | US |