Embodiments of the present invention relate generally to safety and arming devices and, more particularly, to an electro-mechanical safety and arming apparatus for use with fuzes in explosive projectiles.
Explosive projectiles must be capable of being handled safely under considerable stress and environmental conditions. In addition, explosive projectiles must be capable of detonating at the proper time. Depending on the application, this proper time may be before impact, at a specific point during flight, during impact, or at some time delay after impact. As used herein, the terms “warhead,” “explosive device,” and “explosive projectile” are generally used to refer to a variety of projectile type explosives, such as, for example, artillery shells, rockets, bombs, and other weapon warheads. To determine the proper detonation time, these explosive projectiles frequently employ fuzes.
A fuze subsystem activates the explosive projectile for detonation in the vicinity of the target. In addition, the fuze maintains the explosive projectile in a safe condition during logistical and operational phases prior to launch and during the first phase of the launch until the explosive projectile has reached a safe distance from the point of launch. In summary, major functions that a fuze performs are; keeping the weapon safe, arming the weapon when it is a safe distance from the point of launch, and initiating detonation of the warhead at some definable point after launch.
The first two functions of keeping the weapon safe and arming the weapon are conventionally referred to as safing and arming. Safety and Arming (S&A) devices isolate a detonator from the warhead booster charge until the explosive projectile has been launched and a safe distance from the launch vehicle is achieved. At that point, the S&A device removes a physical barrier from the explosive train, which effectively arms the detonator so it can initiate detonation at the appropriate time.
For maximum safety and reliability of a fuze, the sensed forces or events must be unique to the explosive projectile when deployed and launched, not present during ground handling or pre-launch operations. Most fuzes must determine two independent physical parameters before determining that a launch has occurred and a safe separation distance has been reached. The first environment utilized in many S&A devices is setback acceleration. Setback acceleration when the projectile is launched is a relatively easy environment to sense. The second environment can be based on a number of different parameters such as elapsed time, barrel escape, and turns counting.
In safety and arming devices using elapsed time and turns counting, the second environment is sensed and determined with electronic elements. However, for simplicity and safety, it may be desirable to have two different physical environments determined with mechanical systems.
Further, prior devices may be difficult to modify for use in projectiles of various sizes, especially smaller projectiles. It may be desirable to design a safety and arming device which is able to be used in several different size rounds. In addition, it may also be desirable to include the reliability and accuracy of electronics for some timing and control functions in addition to the safety afforded by mechanical obstruction of a firing train. By doing so, improvements in performance, reliability, and producibility may be provided.
There is a need to improve the overall safety and reliability of safety and arming devices in comparison to existing devices by combining electro-mechanical systems including at least two environments sensed by new and different mechanical systems.
Embodiments of the present invention comprise apparatuses and methods to improve the overall safety of safety and arming devices in comparison to existing devices by combining electro-mechanical systems including at least two environments sensed by different mechanical systems.
An embodiment of the invention comprises a safety and arming apparatus for use with a projectile. The safety and arming apparatus includes a rotor coupled to a housing with the rotor pivotable about an axis between a safe position and an armed position. The rotor includes a spin-lock engagement structure on a side surface of the rotor and a setback engagement structure. A first biasing element is coupled to the housing for holding a mass engaged with the setback engagement structure to restrain the rotor from rotation. The first biasing element is deformable to allow the mass to displace and disengage from the setback engagement structure upon an axial acceleration of the projectile, which permits rotation of the rotor. A second biasing element includes a fixed end coupled to the housing and a displaceable end for engaging with the spin-lock engagement structure on the rotor to restrain the rotor from rotation. The second biasing element is deformable to disengage the displaceable end from the spin-lock engagement structure upon a centrifugal acceleration of the projectile, which permits rotation of the rotor. A piston actuator is coupled to the housing and can be activated against the rotor to rotate the rotor to the armed position upon receipt of an electrical signal if the mass is disengaged and the displaceable end of the second biasing element is disengaged.
Another embodiment of the invention comprises a projectile including at least one explosive charge, a detonation cord operably coupled to the at least one explosive charge, a power source, fuze electronics operably coupled to the power source, and a safety and arming apparatus operably coupled to the fuze electronics and the detonation cord. The safety and arming apparatus includes a housing and a rotor coupled to the housing and pivotable about an axis between a safe position and an armed position. The rotor includes a spin-lock engagement structure on a side surface of the rotor and a setback engagement structure. A first biasing element is coupled to the housing and holds a mass engaged with the setback engagement structure to restrain the rotor from rotation. The first biasing element is deformable to allow the mass to displace and disengage from the setback engagement structure in response to a setback force on the projectile, which permits rotation of the rotor. A second biasing element includes a fixed end coupled to the housing and a displaceable end for engaging with the spin-lock engagement structure on the rotor to restrain the rotor from rotation. The second biasing element is deformable to disengage the displaceable end from the spin-lock engagement structure in response to a spin of the projectile, which permits rotation of the rotor. A piston actuator is coupled to the housing and can be activated against the rotor to rotate the rotor to the armed position upon receipt of an electrical signal from the fuze electronics if the mass is disengaged and the displaceable end of the second biasing element is disengaged. A detonator is disposed on the rotor and configured to be aligned with the detonation cord through an opening in a side of the housing when the rotor is in the armed position and unaligned with the detonation cord when the rotor is in the safe position.
Another embodiment of the invention comprises a method for safing a projectile. The method includes inhibiting rotation of a rotor pivotally coupled to a housing from a safe position to an armed position by biasing a mass against a setback engagement structure of the rotor. The rotor is further inhibited from rotating from the safe position to the armed position by biasing a displaceable end of a leaf spring against a spin-lock engagement structure on a side surface of the rotor. Either of the two methods of inhibiting rotation prevent initiation of a detonation cord operably coupled to the housing by maintaining the rotor in the safe position such that a detonator disposed in the rotor is not aligned with the detonation cord.
Yet another embodiment of the invention comprises a method for arming a projectile. The method includes displacing a mass away from a setback engagement structure of a rotor pivotally coupled to a housing in response to an axial acceleration of the projectile above an axial acceleration threshold. The displaced mass enables rotation of the rotor from a safe position to an armed position. The method also includes displacing a displaceable end of a leaf spring away from a spin-lock engagement structure on a side surface of the rotor in response to a spin of the projectile above a spin threshold. The displaced displaceable end further enables rotation of the rotor from the safe position to the armed position. The rotor is rotated from the safe position to the armed position by activating a piston actuator to align a detonator disposed in the rotor with a detonation cord operably coupled to the housing.
In the following detailed description, reference is made to the accompanying drawings that form a part hereof, and is shown by way of illustration specific embodiments in which the invention may be practiced. These embodiments are described in sufficient detail to enable those of ordinary skill in the art to practice the invention. It should be understood, however, that the detailed description and the specific examples, while indicating examples of embodiments of the invention, are given by way of illustration only and not by way of limitation. From this disclosure, various substitutions, modifications, additions rearrangements, or combinations thereof within the scope of the present invention may be made and will become apparent to those skilled in the art.
In accordance with common practice the various features illustrated in the drawings may not be drawn to scale. The illustrations presented herein are not meant to be actual views of any particular method, device, or system, but are merely idealized representations that are employed to describe various embodiments of the present invention. Accordingly, the dimensions of the various features may be arbitrarily expanded or reduced for clarity. In addition, some of the drawings may be simplified for clarity. Thus, the drawings may not depict all of the components of a given apparatus (e.g., device) or method. In addition, like reference numerals may be used to denote like features throughout the specification and figures.
It should be understood that any reference to an element herein using a designation such as “first,” “second,” and so forth does not limit the quantity or order of those elements, unless such limitation is explicitly stated. Rather, these designations may be used herein as a convenient method of distinguishing between two or more elements or instances of an element. Thus, a reference to first and second elements does not mean that only two elements may be employed there or that the first element must precede the second element in some manner. Also, unless stated otherwise a set of elements may comprise one or more elements.
Embodiments of the present invention comprise apparatuses and methods to improve the overall safety and reliability of the safety and arming apparatus in comparison to existing devices by combining electro-mechanical systems including at least two environments sensed by different mechanical systems in a safety and arming apparatus. These embodiments include a wide variety of applications and may be particularly useful for cannon projectile “smart” fuzes.
In describing the present invention, an example system and elements surrounding embodiments of the invention are first described to better understand the function of embodiments of the invention as they may be implemented with these systems and elements.
Within a fuze 150, a power source 152 transfers its energy to fuze electronics 154 to charge a bank of capacitors (not shown). In some embodiments, the power source 152 may have a charge prior to launch. In other embodiments, the power source 152 may be activated by the launch of the projectile 100 in response to axial acceleration of the projectile 100.
A message coil 156 may be included so an external controller (not shown) can wirelessly impart a message to the fuze electronics 154 through the message coil 156. As a non-limiting example, prior to gun launch the fuze electronics 154 may be programmed, via the message, coil 156, to initiate detonation of the projectile 100 at a certain distance. At appropriate distances, under control of the fuze electronics 154 and as explained more fully below, the capacitors in the fuze electronics 154 discharge energy into the safety and arming apparatus 200 to a piston actuator (not shown in
An aft cord retainer 122 may hold the detonation cord 170 in place relative to the aft projectile warhead 120 and a forward cord retainer 112 may hold the detonation cord 170 in place relative to the forward projectile warhead 110.
A fuze container 140 may be used to hold the detonation cord 170, the aft cord retainer 122, the forward cord retainer 112, the power source 152, the fuze electronics 154, and the safety and arming apparatus 200 in place and in operable cooperation with each other.
This projectile 100 illustrated in
The housing 210, rotor 230, and cover 205 all may be plastic parts, optimized for enhanced performance and reliability over the operating and storage temperature range of the fuze. Of course, many other materials may be suitable for use in various embodiments of the invention.
The rotor is configured to rotate (i.e., pivot) within the housing 210 about an axis 299 between a safe position and an armed position. In other words, the safety and arming apparatus 200 uses an out-of-line rotor configuration in which the detonator 280 is mounted in the rotor 230 in the safe position such that the detonator 280 is out of line with the detonation cord 170 (
The rotor 230 is held out-of-line by two independent restraints. A first rotation restraint 240 is disposed in the housing 210 and engages the rotor 230 to restrain it until a first environmental criterion is met. A second rotation restraint 250 is also disposed in the housing 210 and engages the rotor 230 to restrain it until a second environmental criterion is met. A setback retainer 260 is disposed in a slot of the rotor 230 to engage with the first rotation restraint 240 as explained below.
The detonator 280 may include an explosive charge, which is initiated when a certain electrical signal is passed to the fuze electronics 154 (
As explained earlier, part of the S&A function is to prevent premature detonation. Embodiments of the present invention incorporate two independent environmental criteria to determine that the projectile 100 may be safely armed. Furthermore, each environmental criterion is detected by a mechanical function that inhibits the rotor 230 from pivoting from the safe position to the armed position until the environmental criterion is met.
The first environmental criterion used to enable arming is an axial acceleration magnitude, which may also be referred to herein as a setback force. This first environmental criterion is sensed by the first rotation restraint 240. The second environmental criterion is related to spin of the projectile 100 about a longitudinal axis 299. This second environmental criterion is sensed by the second rotation restraint 250. The spin may be sensed as a centrifugal acceleration, which is correlated to a spin rate of the projectile.
The first rotation restraint 240 includes a first biasing element 242 (which may be configured as a helical spring 242) disposed in a cavity 212 of the housing 210. A mass 244 (also referred to herein as a setback pin 244) is biased by the first helical spring 242 to be held in a slot 238 (also referred to herein as a channel 238 and a setback engagement structure 238) in the rotor 230. Thus, in the safe position, the setback pin 244 is partially disposed in the cavity 212 of the housing and partially disposed in the channel 238 of the rotor 230 to prevent the rotor 230 from pivoting.
At projectile launch, the axial acceleration of the projectile causes the setback pin 244 to displace against the helical spring 242 and when an axial acceleration threshold is reached the setback pin 244 moves far enough into the cavity 212 to disengage from the channel 238 in the rotor 230. With the setback pin 244 disengaged, the first rotation restraint 240 no longer inhibits the rotor 230 from pivoting about the axis 299.
A setback retainer 260 includes a ball 264 and a third biasing element 262 disposed in the channel 238. Initially, the third element 262 is deformed and holds the ball 264 against a side of the setback pin 244. When the setback pin 244 moves down far enough to disengage from the channel 238, the third biasing element 262 extends and pushes the ball 264 over the top of the setback pin 244 to hold the setback pin 244 disengaged from the channel 238. This function will be discussed below and be easier to visualize with reference to
The second rotation restraint 250 includes a second biasing element 252 (also referred to herein as a leaf spring 252) with a fixed end 254 that is held in a fixed position within the housing 210 and a displaceable end 256 that includes a catch portion 257, which engages with spin-lock engagement structure 234 (
Initially, with the rotor 230 in the safe position, the catch portion 257 of the leaf spring 252 is engaged with a spin-lock engagement structure 234 (
While the biasing elements shown and described herein may be illustrated as helical springs and leaf springs, those of ordinary skill in the art will recognize that many other elastically deformable biasing devices and materials may be used in embodiments of the present invention.
In the safe position of
At a certain spin rate, the displaceable end 256 of the leaf spring 252 moves outward away from the rotor 230 until the spring head 257 is completely disengaged from the rotor 230. Throughout the flight of the projectile, the angular acceleration of the projectile is sufficient to keep the spring head 257 disengaged from the rotor 230 to allow the rotor 230 to pivot.
Also shown in
In operation block 408, the leaf spring 252 is disengaged from the rotor 230 when the spin rate threshold 235 has been met. As a non-limiting example, and as shown in
With the rotor 230 in the armed position, in operation block 412, the setback pin 244 is engaged with the indentation 232 in the rotor 230 to hold the rotor 230 in the armed position. With the safety and arming apparatus 200 armed, in operation block 414, the detonator 280 is initiated and its energy is transferred through the detonation cord 170 to ignite the explosive charges in forward and aft projectile warheads 110 and 120.
In the embodiment discussed in
The detonator 280 may be ignited at a programmed time after launch or from the sensing of other environmental factors such as, for example, impact with an object, grazing an object, or proximity to an object.
Although the present invention has been described with reference to particular embodiments, the present invention is not limited to these described embodiments. Rather, the present invention is limited only by the appended claims and their legal equivalents.
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