This invention relates to a method for preparing a beverage from a substance that is contained in a receptacle and mixed with a liquid under pressure. More specifically, the invention relates to a method whereby the substance is a soluble powder contained in an enclosure such as a capsule.
This invention also relates to a device as well as a capsule comprising an integrated injection nozzle for implementing the method according to the invention.
The use of capsules containing a substance for preparing a beverage by dispensing or mixing it under pressure is a well-established practice especially in making espresso coffee, tea or chocolate drinks and is desirable especially for reasons of hygiene, freshness, preservation and ease of use.
There are various types of machines for preparing beverages from closed or permeable capsules containing an extractable i.e. percolatable substance such as ground coffee or tea or a soluble or dispersible substance such as instant coffee, chocolate, milk or a mixture or simple combination of these substances.
The Swiss patent CH 605 293 describes a closed capsule. According to that patent, the capsule has the shape of an essentially truncated conical scoop provided with a circular flange with a welded-on metallic membrane. The membrane is equipped with a filter and the capsule holds a certain amount of the substance for brewing a beverage, typically ground coffee. When in use, the capsule is placed in an apparatus through whose centrally perforated container bottom extends an element for the pressure injection of a liquid. The liquid that is injected through the substance breaks the membrane under the effect of the pressure in such fashion that the beverage can flow through an exit opening provided in the apparatus for that purpose.
One important aspect of that process is that the liquid must flow through the entire volume of the substance contained in the capsule to obtain optimal and reproducible extraction. This is accomplished in that the injection element is in the form of a pin that is hollow in the middle and is provided near its distal end with multiple outlet holes through which water exits laterally so that the pressurized liquid can generate a fluid piston to soak to the extent possible all of the substance contained in the capsule, in this case roasted and ground coffee.
To that effect, the European patent EP 0 468 080 provides for the water exit holes to extend at an angle relative to the horizontal plane, whereby the injected water is reflected off the bottom surface before impinging on the bulk of the coffee, thus augmenting the dispersion of the water.
It is a well-known fact that the injection, mixing and steeping conditions make a considerable difference in the quality of the resulting beverage. Accordingly, for a substance that is ground and compacted in a capsule or indeed a substance that is dissolved or dispersed in a liquid, such as soluble coffee or a milk-based substance such as cappuccino, chocolate milk or the like, the manner in which the water circulates through the capsule is considered to have an effect on the extraction and mixing conditions and thus on the ultimate quality of the beverage. A product such as coffee or chocolate should thus be dissolved or dispersed quickly and completely, preferably producing a paste, whereas soluble tea should dissolve without producing any paste. The dissolution or dispersion should be total, homogeneous, quick and without forming lumps or flakes. For products that are to be extracted i.e. percolated, such as ground coffee, the optimal steeping conditions are different. The product should be completely soaked by optimizing the water/coffee contact area and without the water seeking a preferred path through the bulk of the coffee. In fact, establishing a preferred path through the bulk of the coffee can lead to an excessively strong build-up of pressure and thus to too rapid a release of the extract with not enough percolation time, while part of the coffee is still not properly saturated.
Prior-art methods and equipment are well adapted to the extraction of substances contained in a capsule, for instance roasted and ground coffee, but they are poorly adapted to capsules containing soluble substances such as powdered coffee or chocolate powder.
In fact, the design of the conventional systems for the pressure injection of liquids and the spray patterns obtained by those systems do not allow especially for the mixing effect necessary for efficaciously dissolving the soluble substance in the liquid, so that a not so negligible part of that substance fails to make contact with the liquid and is therefore not dissolved. The result is unsatisfactory reproducibility of the mixing conditions to the point where the amount of dissolved substance cannot be controlled. That in turn leads to beverages of inconsistent strength and in general to a loss of control over the quality of the beverage.
It follows from the above that there is a need for a method and a device for preparing a beverage in particular from a soluble substance contained in an enclosure.
An objective of this invention is therefore to satisfy that need by proposing a method for preparing a beverage from a soluble substance contained in an enclosure, whereby that substance is completely dissolved.
Another objective of this invention is to provide a method that is equally suitable for capsules containing a percolatable substance and for capsules containing a soluble substance.
This invention is also aimed at “open” beverage brewing devices, i.e. those whose mixing and/or percolation chamber, strictly speaking, is not a capsule but a chamber that is a part of the device itself.
Another objective of this invention is to provide a method for preparing a beverage from either a percolatable or a soluble substance contained in an enclosure that is easy and inexpensive to make.
Yet another objective of the invention is to introduce a device for preparing a beverage by the method per this invention.
The invention further introduces a capsule by means of which the method per this invention can be implemented.
To that effect, the invention introduces a method for preparing a beverage whereby a liquid is injected through a receptacle, containing a soluble and/or percolatable alimentary substance, from at least one injection point in such fashion as to generate within the said receptacle a turbulence of the injected liquid, causing the liquid to mix with the said substance.
In one preferred form of implementation of the invention, the liquid is injected at a distance from the center of the receptacle, whereby the jet spray of liquid is directed past that center, thus generating a turbulent movement around the said center of the receptacle. Additionally, the jet is suitably inclined toward the bottom wall of the receptacle.
In this fashion a turbulence can be created within the receptacle that ensures homogeneous mixing of the substance in the receptacle with the injected liquid, thus leaving no solid residue of the substance in the receptacle. In fact, the injected liquid can move more freely within the receptacle by multiple reflection of the swirling spray off the receptacle walls, thus reaching all of the substance, quickly penetrating the latter. This method thus promotes the dissolution of “soluble” substances such as instant coffee or “dispersible” substances such as chocolate powder while eliminating pockets of accumulated residual solids that tend to form both on the bottom and along internal ridges and rims of the receptacle.
This process thus lends itself to the preparation of beverages for instance from identical capsules in which the concentration of the percolated or dissolved substance varies very little from one capsule to the next.
Another advantage lies in the fact that, as the soluble substance is mixed with the injected liquid, air is trapped in the mixture, whereby a frothy beverage can be produced.
A further advantage is the simplicity and ease of implementing this process.
Yet another advantage of this method is that it can be used with a large variety of alimentary products.
One objective of the invention is a device for preparing a beverage by injecting a liquid through a capsule containing an alimentary substance to be dissolved or extracted, said device comprising means for holding the capsule and at least one liquid-injection assembly designed to inject the liquid in the form of ajet spray from at least one injection point inside the capsule, characterized in that the injection point and the direction of the jet spray are configured in a way as to create in the capsule a swirling turbulence that causes the liquid to mix with the substance.
Another objective of the invention is a capsule containing a soluble and/or percolatable alimentary substance for preparing a beverage by the injection of a liquid under pressure generated by an external apparatus, said capsule incorporating an upper and a lower wall connected by a lateral wall so as to define a chamber in which the said substance is contained, the capsule being characterized in that the upper wall encompasses an injection assembly designed to inject the liquid in the form of a jet spray into the chamber from at least one injection point, said injection point and the direction of the jet spray being so configured as to create in the capsule a swirling turbulence that causes the liquid to mix with the substance.
By virtue of these characteristics the capsule permits the implementation of the method per this invention with a device of the conventional type with a simple liquid-dispensing nozzle.
In one preferred form of implementation of the capsule according to the invention, the upper wall encompasses an outer wall section and an inner wall section, together delimiting a cavity that is sealed against the outside and designed to accommodate a perforation and injection element as well as a channel connecting said cavity with the injection assembly.
In that design version the injection assembly preferably includes a nozzle that is integrated in the inner wall section. The cavity and the channel are advantageously formed into the inner wall while the outer wall is constituted of a perforatable membrane. The cavity is preferably situated essentially in the center of the capsule.
Other features and advantages of this invention will be evident from the following description of a non-limiting example of a preferred form of implementation of the method and the device per the invention, with reference to the attached diagrams.
Additional features and advantages are described herein, and will be apparent from, the following Detailed Description and the figures
a and 8b are schematic perspective and, respectively, perspective-section views of the perforation and injection element for use in combination with the second form of implementation of the brewing device;
a and 9b are schematic perspective and, respectively, perspective-section views of a design variation of the perforation and injection element for use in combination with the second form of implementation of the device;
For the purpose of the following description, identical components in the diagrams bear identical reference numbers.
As can also be seen in
In the example illustrated it can be seen that the capsule 2 incorporates in its lower segment a thin film 16 sealed onto an inner rim 18 of the cup and closing off the lower part of the chamber 14. That thin film 16 sits on top of a disc 20 featuring on its upper surface multiple evenly spaced protrusions that form multiple channels leading to the perimeter of the disc and into a collection chamber 22 which is delimited by the disc 20 and the bottom 8 and itself opens up to the outside via an exit port 24. The thin film 16 will break on contact with the protrusions under the pressure load inside the chamber 14. As can be seen, the exit port is integral to the capsule 2, the advantage of which is that it permits the direct delivery of a product into a drinking cup without direct contact with the device, ensuring the absence of any beverage cross-contamination, better hygiene, less cleaning, and greater design simplicity even of the device itself. For a more detailed description of the capsule 2, reference is made to the European patent application PCT No. 03/00384 filed on Jan. 13, 2003 in the name of this claimant and whose entire content is made a part hereof by reference.
The device 1 incorporates a generally cylindrical liquid-injection head 26 situated on a generally cylindrical capsule holder 28. The injection head 26 and the capsule holder 28 can be vertically moved relative to each other between the open position (
More precisely, the capsule 2 is placed in a retainer 30 in the capsule holder, the shape of which typically matches in complementary fashion that of the capsule to be accommodated. In its lower section the retainer 30 is provided with an opening 32 that lines up with the exit port 24 of the capsule 2. The capsule holder thus constitutes the support for the capsule 2 in the device 1.
The injection head 26 includes an essentially bell-shaped support 34 in whose throat 34a a core shaft 36 is mounted. The latter comprises a liquid-intake channel 38 that extends between a liquid-input well 40 and a perforation and injection element 42 with an injection port 42a. The perforation and injection element, described below in detail, serves to pass through the cover 12 so as to connect the injection port 42a with the inside of the capsule upon the relative movement of the injection head 26 and the capsule holder 28 that puts the brewing device in the closed position.
The well 40 is designed to connect to a liquid feeder tube from an apparatus (not shown) capable of supplying hot or cold liquid under pressure. The injection head 26 thus constitutes an injection assembly that can inject a liquid in the form of ajet spray J from at least one injection point defined by the injection port 42a of the perforation and injection element 42.
In the example shown, the throat 34a is essentially cylindrical and its base 34b features a central opening 44 that extends axially toward the outside through a sleeve 46 with an internal thread.
The core shaft 36 includes a first cylindrical, large-diameter segment that extends in the throat 34a and a second segment with a smaller diameter that screws into the sleeve 46. The injection head 26 also comprises an annular gasket 48 interpositioned between the first segment of the core shaft 36 and the inner side wall of the throat 34a. The gasket 48 is so placed that, in the closed position (
Referring to
To obtain that mixing result, i.e. to create in the capsule 2 an optimal vortex effect, the claimant has found that part of the axis 50 of the injection port 42a has to be at an angle α of between 20° and 60°, and preferably between 35 and 45°, relative to the line 52 that connects the injection point with the center C of the capsule 2, and that the axis 50 has to be at an angle β of between 50° and 70°, and preferably between 55 and 65°, relative to the vertical axis A-A of the capsule. It was also found that the injection port 42a should preferably be located near the side wall 6 of the capsule so as to be able to progressively moisten the substance from the perimeter of the capsule towards its center, ensuring that all of the substance comes in contact with the liquid. As an example, the diameter of the injection port 42a is about 0.7 mm, the rate at which the liquid is injected is about 4 ml/s.
According to one design variation, not illustrated, a seal may be provided around the perforation and injection element 42 to keep the chamber sealed off from the outside when the brewing device is in the operating state.
Of course, the location of the injection port 42a is such that the injection of the liquid takes place a few millimeters below the cover 12, typically 4 mm.
According to this second form of implementation of the invention, the brewing device comprises a perforation and injection element 60 with a first injection port 62 positioned and oriented in the same way as the injection port 42a of the perforation and injection element 42 described in reference to
In this form of implementation the perforation element 60 can move between two distinct positions, i.e. one first position (
Preferably, and as is evident from
Of course, that fine sheet of liquid could just as conceivably be produced by a single port 64b in the form of a slit extending transversely in the longitudinal direction of the element 60 as shown in
As will be evident, the ports 64a and the port 64b are respectively positioned in a way as to produce an essentially continuous fine sheet of liquid over an angular sector of between 90° and 180° and preferably about 160°. Moreover, these ports 64a and 64b are designed to produce a sheet of liquid having a thickness of less than or equal to 0.5 mm and preferably less than 0.3 mm. To that effect, the diameter selected for the ports 64a is preferably about 0.5 mm while the diameter selected for the port 64b is about 0.7 mm.
In an advantageous variation of the second form of implementation, the axis of the second injection units 64, i.e. the axis of the ports 64a and 64b, respectively, that defines the direction of the liquid spray, forms an angle of between 0° and 25° and preferably an angle of about 15° with the horizontal plane. The liquid that is injected by these ports is thus directed upward and is first reflected off the lower surface of the cover 12, then sent back in a second step toward the bulk of the substance in substantially more dispersed form, further improving homogeneous saturation of the substance.
More specifically, the upper wall 110 encompasses an outer wall element 114 and an inner wall element 116, which together define a cavity 118 that is sealed off against the outside, as well as a channel 120 that connects the cavity 118 with the injection assembly 112.
The outer wall element 114 is in the form of a cover comprising at least one region of a material that can be pierced by a perforation and injection element (not shown) such as the injection nozzle of a conventional beverage-brewing device. In the example illustrated, the outer wall element 114 is a cover thermobonded onto the rim of the capsule, with the structure of this cover being identical to that of the cover 12 described in connection with
In this form of implementation the cavity 118 and the channel 120 are directly recessed at specific depth levels into the inner wall element 116, with the cavity 118 produced essentially in the center of the capsule. Since the cavity 118 is designed to receive the perforation and injection element of a conventional brewing device, its location and depth could of course vary as a function of the device with which it is to be used.
The inner wall element 116 also encompasses the injection assembly 112 constituted of an injection nozzle 112a. Preferably, and as illustrated, the injection nozzle 112a is an integral part of the inner wall element 116. The injection nozzle 112a includes an injection port 112b that is positioned and oriented in the same way as the injection port 42a of the perforation and injection element 42 described in reference to
In a design variation, not shown, of the capsule according to this invention, the injection nozzle may also comprise second injection elements whose injection axis extends in an essentially horizontal direction, producing a second diverging stream in the form of a fine sheet of liquid. These second injection elements could typically be constituted of multiple ports or of a slit as described above in reference to
The following describes the method per this invention for brewing a beverage by injecting a liquid through a capsule containing a soluble alimentary substance, employing the first form of implementation of the device per the invention as illustrated in
In preparing a beverage by injecting a liquid through a capsule that contains an extraction-type i.e. percolatable alimentary substance by employing the second form of implementation of the device per the invention as illustrated in
It can be seen that with a capsule 100 as shown in
course, this invention is not limited to the forms of implementation described above, and it will be understood that various modifications and/or enhancements that are obvious to those skilled in the art can be made without departing from the essence of the invention as defined in the attached claims. In particular, as far as variants are concerned, one could envision a design in which the perforation takes place not through the cover 12 but through other walls of the capsule, so long as the perforation element is so located and oriented as to cause the injected liquid spray to generate a swirling movement around the center C of the capsule, permitting the liquid to mix with the substance contained in the capsule. For example, the perforation and injection element could pass through the side wall or even through the bottom of the capsule.
Abbreviations
EVOH: copolymer of ethylene and vinyl alcohol
PVDC: Vinylidene polychloride
PP: Polypropylene
PE: Polyethylene
PA: Polyamide
It should be understood that various changes and modifications to the presently preferred embodiments described herein will be apparent to those skilled in the art. Such changes and modifications can be made without departing from the spirit and scope of the present subject matter and without diminishing its intended advantages. It is therefore intended that such changes and modifications be covered by the appended claims.
Number | Date | Country | Kind |
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03019163.9 | Aug 2003 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP04/09125 | 8/13/2004 | WO | 1/30/2007 |