METHODS AND FORMULATIONS WHICH ALLOW THE MODULATION OF IMMUNE RESPONSES RELATED TO THE ADMINISTRATION OF A BIOPHARMACEUTICAL DRUG

Abstract
The present invention is related to methods of preparing a pharmaceutical formulation comprising a biopharmaceutical drug, which methods allows the modulation of immune responses related to the administration thereof. The formulation comprises a buffer comprising hexanedioic acid or at least one salt thereof, and/or citric acid or at least one salt thereof. The present invention further relates to method of using hexanedioic acid or at least one salt thereof, and/or citric acid or at least one salt thereof, to modulate the immunogenicity of a pharmaceutical formulation, to a pharmaceutical formulation as such, and to methods of modulating or determining immune responses related to the administration of a pharmaceutical formulation (FIG. 4).
Description
FIELD OF THE INVENTION

The present invention relates to methods and formulations which allow the modulation of immune responses related to the administration of a biopharmaceutical drug.


BACKGROUND TO THE INVENTION

For multiple reasons, such as molecule size, many modern drugs such as biopharmaceuticals are not suitable for oral administration. Instead they need to be injected invasively either into the extravascular space, e.g. subcutaneously (s.c.), intramuscularly (i.m.), or directly into the vascular system, e.g. intravenously (i.v.). From these options, the subcutaneous route is typically most preferred. One of the main reasons is that it allows self-administration by patients, which is of special importance in the case of chronic therapies. In addition, is it less invasive as compared to intravenous administration and, accordingly, associated risks are generally lower, as in case of unintentionally injecting at low hygienic conditions. Subcutaneous administration is favourable although resorption from the subcutaneous space is only partial, and low bioavailability generally requires an increase of dose which translates to higher costs for therapy.


In addition to its functions of regulation and sensation, the primary function of skin is protection. It acts as a barrier against mechanical stress but also shields the individual as a first line barrier against micro-organisms, as is illustrated by an increased risk of infection/inflammation in case the skin is lesioned. As the mechanical functionality alone would be insufficient, pH and for some sites, proteases, serve as additional chemical defence mechanisms against pathogens. Importantly, one highly efficient mechanism of protection is the increased surveillance of the tissue by the immune system. While physiologically detection of pathogens is desired, processing of biopharmaceuticals by the immune system like pathogens is in most cases unwanted. The increased surveillance thus explains the second key downside of subcutaneous administration of biopharmaceuticals, namely unwanted immunogenicity, in addition to increased costs arising through higher amounts of the product but also higher efforts in manufacturing and development of this product class. Such unwanted immunogenicity may result in numerous consequences. It may lead to loss of efficacy, increased clearance from circulation or trigger potentially life threatening anaphylactic reactions. As loss of efficacy may be noticed after a long period, which may also mean unnecessary costs to the health care system, due to the high price of this product class. While most preferable from a patient and medical care taker perspective, limited bioavailability in combination with risks such as immunogenicity pose a serious problem.


Since patient related risk factors for occurrence of immunogenicity, such as genetic disposition, are poorly understood and accordingly difficult to control, controlling and optimising product related risk factors are the only opportunity to allow patients to fully benefit from modern therapies, such as biologics, especially since they are prescribed only in case all other therapeutic options have already failed, also as a consequence of their high costs.


Desired modulation in this context may in most cases mean aiming to decrease immunogenicity, since in the majority of cases, drugs having the potential to be recognised by the immune system, including subsequent formation of antibodies against, are only fully efficacious and safe when no such immune response occurs. On the other hand, therapies exist which specifically aim to cause a suitable immune response in order to eliminate or inactivate the intended target. The respective target could be a foreign protein that should be recognised/neutralised.


In all these cases it might be desirable to further increase the intended immune response resulting from the drug, and in such cases the presence of citric acid in the administration solution or at preceding manufacturing stages might be beneficial in this respect.


Formulations of the state of the art, for example Humira® used as a formulation of the anti-TNF-alpha (anti-TNFα) antibody adalimumab comprising phosphate as well as citric acid as a buffer substance, meet the requirements as to tolerability upon administration, stability of the biopharmaceutical drug and shelf life.


However, said formulations have a number of disadvantages. One disadvantage is that many biopharmaceuticals upon subcutaneous administration, induce unwanted immunogenicity as outlined above. Due to their antigenic properties, other protein-like contaminations, which are difficult to detect analytically, can also trigger immunological reactions in humans. Moreover, proteins of animal origin can trigger immunological reactions in humans due to their species-specific properties in general. Even if the risk for such reactions is already low for state of the art manufacturing methods, it might accumulate over time, in particular upon chronic reapplication of such drugs.


This is, in particular, to be feared in case of subcutaneous application, as removal and distribution via the bloodstream is much more delayed in comparison to intravenous application. A favourable formulation would thus contribute to reducing drug induced immunogenicity and providing a more cost effective medicament, or to increasing drug induced immunogenicity, in case this is the intended reaction as a prophylactic or therapeutic intervention.


The problem underlying the present invention is to provide a formulation form for biopharmaceutical drugs which does not show the above described disadvantages of the hitherto known dosage forms, aiming at a low immunogenicity or which results in an increased immune reaction, if this is desired. It should, in particular, be suitable for self-application by patients or trained medical personal and it should be characterised by the capability to reduce immunogenicity or increase immunogenicity depending on the medical situation and/or at the same time avoid undesired irritations of the skin and/or pain at the injection site often occurring along with the (self-)application of a drug by means of an injection.


Thus, there is a need to provide suitable pharmaceutical formulations for parental, in particular subcutaneous, administration/injection.


This problem is solved by the embodiments characterised in the claims. The method of the present invention offers advantages in the preparation of formulations to reduce or to increase immunogenicity of biopharmaceutical drugs as described in the present description. The invention is based on the surprising observation that the immune response can be modulated by selecting an appropriate formulation comprising hexanedioic acid and/or a suitable level of citric acid. This can be specifically desirable for drugs, with the potential to be recognised by the immune system. This renders the formulations of the present invention suitable and advantageous for the use in ready-to-use syringes and kits provided therewith, such as for home use.


SUMMARY OF THE INVENTION

Before the invention is described in detail, it is to be understood that this invention is not limited to the particular component parts of the devices described or process steps of the methods described as such devices and methods may vary. It is also to be understood that the terminology used herein is for purposes of describing particular embodiments only, and is not intended to be limiting. It must be noted that, as used in the specification and the appended claims, the singular forms “a,” “an”, and “the” include singular and/or plural referents unless the context clearly dictates otherwise. It is moreover to be understood that, in case parameter ranges are given which are delimited by numeric values, the ranges are deemed to include these limitation values.


In a first aspect, the invention provides a method of preparing a pharmaceutical formulation comprising a biopharmaceutical drug, which method allows the modulation of immune responses related to the administration thereof. Said method comprises the steps of:

    • (i) providing a buffer comprising
      • hexanedioic acid or at least one salt thereof, and/or
      • citric acid or at least one salt thereof
    • (ii) contacting said buffer with a biopharmaceutical drug
    • (iii) optionally lyophilising the formulation, and
    • (iv) obtaining the formulation or suspension of (ii) and/or the lyophilised formulation of (iii).


Hexanedioic acid is a carboxylic acid compound, which is also called adipic acid, 1,4-butanedicarboxylic acid, 1,6-hexanedioic acid, acifloctin, acinetten, adipinic acid, octafluorohexanedioic acid or molten adipic acid. Adipic acid has the molecular formula of C6H10O4 and a molecular weight of 146.1 g/mol. The terms “adipic acid” and “hexanedioic acid” are used interchangeably herein.


According to another aspect of the invention, a method of using hexanedioic acid or at least one salt thereof, and/or citric acid or at least one salt thereof, is provided, which method allows to modulate the immunogenicity of a pharmaceutical formulation comprising a biopharmaceutical drug.


According to another aspect of the invention, a pharmaceutical formulation is provided which allows the modulation of immune responses related to the administration thereof. Said formulation comprises a biopharmaceutical drug, and

    • hexanedioic acid or at least one salt thereof, and/or
    • citric acid or at least one salt thereof,


      or the formulation obtainable by the above discussed method.


In accordance with the present invention, the term “pharmaceutical formulation” relates to any formulation which is suitable to be administered to a patient and comprises a drug which exhibits a therapeutic and/or diagnostic effect. Such “pharmaceutical formulation” is, preferably, a drug delivery formulation.


According to yet another aspect of the invention, a method of modulating immune responses related to the administration of a pharmaceutical formulation is provided. Said method comprises the steps of adapting, in the buffer comprised in said formulation, the concentration of

    • hexanedioic acid or at least one salt thereof, and/or
    • citric acid or at least one salt thereof.


As used herein, the term “immunogenicity” and/or “immunogenic” and/or “rate of immunogenicity” shall be understood in terms of the potential of a molecule, when injected into a subject, to be recognised by the immune system, including subsequent reactions, be they intended or unintended such as formation of antibodies against the molecule, i.e. could cause/induce a response affecting the immune system of the subject


As used herein, the term “modulation of immune responses” shall be understood as either increasing or reducing the administration-related immunogenicity of a given formulation. While in many cases, a reduction of immunogenicity may be desirable in order to increase patients' compliance and reduce harmful side effects, an increase of immunogenicity may be desirable in other cases.


The term “reduced immunogenicity” as used herein refers to a formulation designed to comprise at least one biopharmaceutical molecule which, when injected into a patient, e.g. subcutaneously, will cause/induce an immune response which is not substantially stronger than an immune response induced by a reference molecule denoted as being essentially not immunogenic.


As used herein, the term “biopharmaceutical drug” shall include any therapeutic or diagnostic molecule being derived from a biological or from a biotechnological source, or chemically synthesised to be equivalent to a product from said source, for example, a protein, a peptide, a nucleic acid, an immunoglobulin, a polysaccharide, a cell product, a plant extract, an animal extract, a recombinant protein or combinations thereof. Commonly, the biopharmaceutical drug is the active ingredient of a biopharmaceutical. The terms “drug” and “compound” are used interchangeably herein and are intended to mean (an) agent(s) and/or medicine(s) used to diagnose, prevent, or treat the symptoms a disease, physical or mental condition, injury or infection.


The term “bioavailability” refers to the degree to which or rate at which a drug or other substance is absorbed or becomes available at the site of physiological activity after administration. The bioavailability of a macromolecule may be assayed by in vivo pharmacokinetics methods known in the art.


Suitable assays for the assessment of immunogenicity are well known in the art and comprise qualitative and semi-quantitative binding assays, neutralising assays, and confirmatory assays (immuno—as well as immunochromatographic-assays) for the measurement of anti-drug antibodies (ADAs). Further assays comprise qualitative assays for total antibody determination (screen and titre), confirmatory assay (specificity) by use of ELISA, ECL, RIA and flow cytometry formats (including acid dissociation “AD” and solid phase extraction “SPEAD” and “BEAD” assays for increased drug tolerance). Cell-based assays for the detection of neutralising antibodies and toxicokinetics analysis for large molecules are also well known.


The terms “subject” or “individual” or “animal” or “patient” or “mammal”, mean any subject, particularly a mammalian subject, for whom diagnosis, prognosis, prevention, or therapy is desired. A “mammal”, for purposes of treatment, refers to any animal classified as a mammal, including but not limited to humans, domestic and farm animals, and zoo, sports, or pet animals, such as dogs, horses, cats, cows, and the like. Preferably, the mammal is human.


In the process of experiments conducted within the scope of the present invention, advantageous properties of hexanedioic acid-buffered formulations were surprisingly found to comprise a good acceptability/compatibility in rabbits upon subcutaneous injection and a lower clearance in comparison to commercially available drugs and reference formulations after one week after dosing. Thus, as shown in Examples 1 and 2, the immunogenicity can be influenced by selecting an appropriate concentration of hexanedioic acid in the formulation or application solution. This can be specifically desirable for drugs, with the potential to be recognised by the immune system.


Many factors influence the immunogenicity of pharmaceutical formulations comprising biopharmaceutical drugs, including structural features (sequence variation and glycosylation), storage conditions (denaturation or aggregation caused by oxidation), contaminants or impurities in the preparation, dose and length of treatment, as well as the route of administration, appropriate formulation and the genetic characteristics of patients. The clinical manifestations have been outlined in the section above.


As outlined in detail in the experimental section, the inventors surprisingly found that a formulation comprising hexanedioic acid features a reduced immune response upon subcutaneous injection in rabbits compared to the injection of formulations comprising citric acid. At the same time, the inventors surprisingly found that a formulation which has a reduced content, or is essentially free, of citric acid, or a salt thereof, features a reduced immune response upon subcutaneous injection in rabbits. The latter is particularly striking because, generally, small molecules like organic acids do not evoke immune responses at all. Without being bound to theory, the inventors postulate that citric acid, or is salts, may either be immunogenic as such, or play a role in the development of an immune response.


Thus, it is prudent to expect that formulating a pharmaceutical drug in a hexanedioic acid buffer will induce less irritation or immune response compared to, for example, citric acid buffers. At the same time, it is prudent to expect that formulating a pharmaceutical drug in a buffer which has a reduced content, or is essentially free, of citric acid, or its salts, will induce less irritation or immune response compared to, for example, citric acid buffers. The present invention discloses these surprising observations for the first time, which, applied accordingly, allow to affect, reduce, minimise and/or modulate immunogenicity of drugs that are recognised by the immune system through formulation, without impacting bioavailability.


Further, is it prudent to expect that when formulating a biopharmaceutical drug in a buffer comprising a suitably high concentration of citric acid, desired immune reactions can be further increased.


The methods and formulations of the present invention can be altered as would be known to the skilled artisan, but generally would follow a procedure such as described hereinafter. First, a purified biopharmaceutical drug, such as an antibody or protein, is obtained in a desired concentration in a solvent such as water, preferably supplemented with further suitable buffer expedients such as NaCl, Tween 80 or other buffer expedients well known in the art at pH values between 5 to 8, wherein the biopharmaceutical drug is stable. The pharmaceutical formulation according to the present invention contains the biopharmaceutical drug in an amount that is effective for achieving a therapeutic effect.


In the second step, said biopharmaceutical drug is dissolved in a buffer comprising at least hexanedioic acid or at least one salt thereof in a suitable concentration as described in detail below to allow the formation of a formulation or a suspension of the biopharmaceutical drug. In the preparation of the liquid formulation according to the present invention, the buffer substance is preferably provided in form of its free acid. The desired pH value of the solution is adjusted by the addition of bases, like for example alkali hydroxides, earth alkali hydroxides or ammonium hydroxide. For this purpose, the use of sodium hydroxide is preferred.


Usually, a formulation for a biopharmaceutical drug comprises one or more buffer(s), isotonising agent(s) and water for injection as a solvent. Additionally, stabilisers are frequently added, like for example a cryoprotective agent. Furthermore, one or more metal chelating agent(s) and tenside(s) can be added. Some agents may have a double role, e.g., some sugars or sugar alcohols can serve as a cryoprotective agent and isotonising agent.


As a skilled person will appreciate, one or more further suitable acid(s) can be added to produce a formulation in suitable amounts. Particularly preferred are mono- or dicarboxylic acids, or a salt thereof, which at least one selected from the group consisting of:

    • acetic acid, or acetate
    • glutamic acid, or glutamate
    • malic acid, or malate
    • citric acid and/or citrate,
    • phosphoric acid, and/or phosphate
    • tartaric acid, or tartrate, and/or
    • succinic acid, or succinate.


In accordance with the present invention, the person skilled in the art will understand that term “suitable acid(s)” relates to acid(s) which are not immunogenic in a “suitable amount”, i.e. at the final concentration of the prepared formulation. Thus, certain acid(s) known to be recognised by the immune system, i.e. being immunogenic, and/or to induce an immune response in a subject/patient are not regarded as being suitable for the preparation of a formulation for reducing immunogenicity according to the present invention.


Further additives such as stabilisers, surfactans, isotonising agents, metal ion chelators, etc. can be added to the formulation and/or suspension, which additives are suitable for the desired application and are well known to a person skilled in the art. As used herein, the term “stabiliser” shall refer to an agent which helps to maintain the structural integrity of the biopharmaceutical drug, particularly during freezing and/or lyophilization and/or storage.


Such agents are, in the context of the present invention, also called “cryoprotectant” or “lyoprotectant”.


As an optional step of the method of the present invention, the obtained formulation and/or suspension can be lyophilised by using standard techniques which are well known to the skilled person. In a preferred embodiment of the invention, said formulation is in a form selected from the group consisting of

    • a) aqueous form
    • b) lyophilised form, and/or
    • c) suspension.


In aqueous form, said formulation may be ready for administration, while in lyophilised form said formulation can be transferred into liquid form prior to administration, e.g., by addition of water for injection which may or may not comprise a preservative such as benzyl alcohol, antioxidants like vitamin A, vitamin E, vitamin C, retinylpalmitate, and selenium, the amino acids cysteine and methionine, citric acid and sodium citrate, synthetic preservatives like the parabens methyl paraben and propyl paraben.


Finally, the obtained formulation, suspension and/or the lyophilised formulation can be processed for example by adding preservatives for long term storage or filled in a suitable receptacle for the desired administration. Hence, the formulation obtained by the method of the present invention is useful for the parental administration of a therapeutic and/or diagnostic drug. The parental administration can be intramuscular or subcutaneous, wherein the subcutaneous application is particularly preferred.


Particularly, the formulation of the present invention is designed for oral delivery, except oral delivery of rotaviruses, as well as non-oral delivery routes, such as—but not limited to—parenteral administration, topical administration, pulmonary delivery.

  • Thus, in a preferred embodiment the present invention relates to a pharmaceutical formulation and/or method as mentioned above and described in detail below, wherein the formulation is in a non-oral dosage form, i.e. designed to be administered non-orally.


Preferably, hexanedioic acid is used as the only carboxylic acid or salt, or even as the only main buffer in the formulation according to the present invention.


Particularly preferred, the formulation may be substantially free of at least one further buffer compound selected from the group consisting of:

    • acetic acid, or acetate
    • glutamic acid, or glutamate
    • malic acid, or malate
    • phosphoric acid and/or phosphate
    • tartaric acid, or tartrate, and/or
    • succinic acid, or succinate.


      or any other expedient for which is known to induce or increase immunogenicity upon injection into a subject.


According to a preferred embodiment, it is provided that the method or formulation according to the invention results in a reduction of immune responses related to the administration thereof. In a preferred embodiment, this can be attained, among others, in such way that the formulation has a reduced content, or is essentially free, of citric acid, or a salt thereof. Preferably, such formulation comprises hexanedioic acid instead.


The term “reduced content of citric acid”, as used herein, means that the formulation does preferably not contain more than 0.01, 0.05, 0.1 0.2, 0.3, 0.4, 0.5 0.6 0.7 0.8 0.9 1.0, 1.2 or 1.3 mM citric acid, or a salt thereof.


This concentration range can also encompass cumulative concentrations of citric acid, and a salt thereof, e.g., sodium citrate. In case citric acid is provided as a hydrate (e.g., monohydrate), the respective concentrations should be corrected accordingly.


The term “essentially free of citric acid”, as used herein, means that no citric acid, or salt thereof, has intentionally been be added to the composition. The total amount of citric acid, or salts thereof as a product of unintended contamination is therefore below 0.05%, preferably below 0.01%. Most preferred is a composition in which no amount citric acid, or a salt thereof, can be detected with standard analytical methods used in pharmaceutical technology.


It is particularly preferred that hexanedioic acid is present in the formulation according to the present invention, in a concentration of between ≧1 and ≦100 mM, preferably between ≧2 and ≦50 mM, and even more preferably between ≧5 and ≦25 mM, most preferably 23 mM. It is to be understood that every numerical value between 1 mM to 100 mM can be used in accordance with the present invention and depends on the intended use of the formulation and the patient to be treated.


It is furthermore preferred that, in addition to hexanedioic acid, the pharmaceutical formulation may also contain phosphate, preferably sodium phosphate (herein also called “NaP”). The term “sodium phosphate” is to be understood as to embrace sodium dihydrogen phosphate and disodium hydrogenphosphate, and all conceivable salts and/or hydrates thereof.


According to another preferred embodiment, it is provided that the method or formulation according to the invention results in an increase of immune responses related to the administration thereof. In a preferred embodiment, this can be attained, among others, in such way that the formulation comprises citric acid, or a salt thereof.


Preferably, this means that citric acid, or a salt thereof, has been intentionally added to the composition, although this embodiment also encompasses those formulations where citric acid is present without having been intentionally added.


Preferably, the formulation would contain more than 1.30, 1.40, 1.50, 1.60, 1.70, 1.80, 1.90, 2.00, 2.10, 2.20, 2.30, 2.40, 2.50, 2.60, 2.70, 2.80, 2.90, 3.00, 3.10, 3.20, 3.30, 3.40, 3.50, 3.60, 3.70, 3.80, 3.90, 4.00, 4.10, 4.20, 4.30, 4.40, 4.50, 4.60, 4.70, 4.80, 4.90, 5.00, 5.10, 5.20, 5.30, 5.40, 5.50, 5.60, 5.70, 5.80, 5.90, 6.00, 6.10, 6.20, 6.30, 6.40, 6.50, 6.60, 6.70, 6.80, 6.90, 7.00, 7.10, 7.20, 7.30, 7.40, 7.50, 7.60, 7.70, 7.80, 7.90, 8.00, 8.10, 8.20, 8.30, 8.40, 8.50, 8.60, 8.70, 8.80, 8.90, 9.00, 9.10, 9.20, 9.30, 9.40, 9.50, 9.60, 9.70, 9.80, 9.90, or 10.00 mM citric acid, or a salt thereof.


This concentration range can also encompass cumulative concentrations of citric acid, and a salt thereof, e.g., sodium citrate. In case citric acid is provided as a hydrate (e.g., monohydrate), the respective concentrations should be corrected accordingly.


Said aqueous form of the pharmaceutical formulation has, preferably, a pH of between ≧3 and ≦9, preferably between ≧4 and ≦8, more preferably between ≧5 and ≦7.


In yet another preferred embodiment of the present invention, the formulation further comprises at least one stabiliser selected from the group consisting of an amino acid, a sugar polyol, a disaccharide and/or a polysaccharide.


Preferably, said disaccharide is at least one agent selected from the group consisting of sucrose, trehalose, maltose and/or lactose.


Likewise preferably, said sugar polyol is at least one agent selected from the group consisting of mannitol and/or sorbitol. Among these, mannitol is a particularly preferred sugar polyol. Preferably, it is used as the only sugar polyol, or even the only stabiliser in the pharmaceutical formulation according to the present invention.


It is particularly preferred that said stabiliser is present in an aqueous form of the pharmaceutical formulation in a concentration of between ≧1 mM and ≦300 mM, preferably between ≧2 mM and ≦200 mM, and more preferably between ≧5 mM and ≦150 mM.


In yet another preferred embodiment of the present invention, said formulation further comprises at least one agent selected from the group consisting of:

    • a surfactant
    • an isotonising agent, and/or
    • a metal ion chelator.


Said surfactant enhances the wetability of the components and supports their solubility. This is particularly important because biopharmaceutical drugs are often formulated in high concentrations (e.g., >100 mg in 1-10 ml).


Suitable surfactants are for example lecithin and other non-ionic tensides, like polysorbates (“Tween”), or poloxameres. Particularly preferred tensides are polysorbate 80 (“Tween 80”) or poloxamere 188.


Said isotonising agent serves for setting the osmotic pressure of the formulation according to the invention to a physiologically acceptable value, e.g. to the osmolarity of blood.


The isotonising agent is a physiologically acceptable compound and is not particularly limited. Typical examples of the isotonising agent are, for instance, an inorganic salt such as sodium chloride, potassium chloride or calcium chloride, and the like. These can be used alone or in a mixture thereof.


Said metal ion chelator serves for complex formation of heavy metals, which otherwise may inactivate the biopharmaceutical drug comprised in the formulation according to the invention. Preferably said metal ion chelator is EDTA and/or EGTA.


While there is increasing evidence that high amounts of citric acid may have an impact on immunogenicity when subcutaneously injected, which immunogenicity is likely to induce and/or increase the clearance of a pharmaceutical drug contained in a citric acid buffered composition, it is desired to avoid an unwanted clearance for pharmaceutical drugs which need to be present in an active form in the body.


As outlined in Example 2 as well as FIG. 3 and Table 4, the use of the adipic acid-buffered adalimumab containing formulation without citric acid surprisingly exhibits a negliably low immune response when injected subcutaneously. As a result, a formulation buffered by adipic acid results in a very low level of immune response, and thus renders this formulation particularly superior for subcutaneous injection.


Thus, in yet another preferred embodiment said formulation is a formulation suitable for parenteral administration, preferably for intramuscular and/or subcutaneous administration. It is particularly preferred that the formulation is designed for the subcutaneous administration.


In a preferred embodiment of the present invention, said formulation is suitable to maintain the structural integrity of the biopharmaceutical drug stored therein in terms of aggregation, protection potential and stability such as thermodynamic stability.


The following table shows formulations comprising a chimeric, humanised or human antibody (IgG format) which show superior aggregation behaviour over control buffers comprising a phosphate/citrate system, as for example disclosed in WO2012/089778 submitted by the assignee, content of which is herewith expressly incorporated by reference.



















Example
Example





concen-
concen-



mol

tration
tration


Compound
weight
[mg/mL]
(mM)
(mg/mL)



















chimeric, humanised

   5-100.00

50 mg/mL


or human IgG


NaCl
58.4
5.0-7.0
105.00
6.132


Mannitol
182
10.0-14.0
66.00
12.012


Adipic acid
146.14
1.5-4.0
23.00
3.36122


Citric acid
192.124

0-9.6

1.30
0.2497612


Tween 80
1.310
0.5-1.5
0.80
1.048


NaOH


q.s.


(to adjust pH) pH


5.20









Analytical techniques for measuring protein stability are available in the art and are reviewed e.g. in Peptide and Protein Drug Delivery, 247-301 (Vincent Lee ed., New York, N.Y., 1991) and Jones, 1993 Adv. Drug Delivery Rev. 10: 29-90. Stability can be measured at a selected temperature for a selected time period as exemplified by the provided examples. Storage of stable formulations (i.e. shelf life) is preferably for at least 6 months, more preferably 12 months, more preferably 12-18 months, and more preferably for 2 or more years.


In another preferred embodiment of the present invention, said biopharmaceutical drug is a protein. Said protein can be a naturally occurring protein, a modified protein (i.e., a protein which has been modified with respect to its natural counterpart, also termed scaffold, or template) or a fully synthetic protein (i.e., a protein which has no natural counterpart).


Said protein can either be isolated from a natural organism, or it can be obtained by fermentation of a cultured organism. Furthermore, said protein can be a protein which is either a homologue or a heterologue to the protein which has been obtained from the organism. Furthermore, said protein can be a recombinant protein.


In a particularly preferred embodiment, the biopharmaceutical drug is an immunoglobulin. Preferably, it is an IgG.


It is preferred that the protein and/or immunoglobulin is present in an aqueous form of the pharmaceutical formulation in a concentration of between ≧0.1 and ≦500 mg ml−1, preferably between ≧20 and ≦200 mg ml−1.


The term “immunoglobulin” is meant to include, but is not limited to, an antibody and antibody fragment (such as scFv, Fab, Fc, F(ab′)2), and other genetically engineered portions of antibodies. Depending on the amino acid sequence of the constant domain of their heavy chains, immunoglobulins can be assigned to different classes. There are five major classes of immunoglobulins: IgA, IgD, IgE, IgG and IgM. Several of these may be further divided into subclasses (isotypes), e.g., IgG1, IgG2, IgG3, and IgG4; IgA1 and IgA2. The heavy chain constant domains that correspond to the different classes of immunoglobulins are called alpha (α) delta (δ), epsilon (ε), gamma (γ), and mu (π), respectively. The subunit structures and three-dimensional configurations of different classes of immunoglobulins are well known.


Particularly preferred in accordance with the present invention, said immunoglobulin is at least one antibody, or fragment or derivative thereof, selected from the group consisting of:

    • (i) hybridoma-derived antibody
    • (ii) chimerised antibody
    • (iii) humanised antibody, and/or
    • (iv) human antibody.


It is particularly preferred that said immunoglobulin is a monoclonal antibody, or a fragment or derivative thereof.


As used herein, the term “monoclonal antibody (mAb)”, shall refer to an antibody composition having a homogenous antibody population, i.e., a homogeneous population consisting of a whole immunoglobulin, or a fragment or derivative thereof. Particularly preferred, such antibody is selected from the group consisting of IgG, IgD, IgE, IgA and/or IgM, or a fragment or derivative thereof.


As used herein, the term “fragment” shall refer to fragments of such antibody retaining, in some cases, target binding capacities, e.g.

    • a CDR (complementarity determining region)
    • a hypervariable region,
    • a variable domain (Fv)
    • an IgG heavy chain (consisting of VH, CH1, hinge, CH2 and CH3 regions)
    • an IgG light chain (consisting of VL and CL regions), and/or
    • a Fab and/or F(ab)2.


As used herein, the term “derivative” shall refer to protein and/or immunoglobulin constructs being structurally different from, but still having some structural relationship to, the common antibody concept, e.g., scFv, Fab and/or F(ab)2, as well as bi-, tri- or higher specific antibody constructs. All these items are explained below.


Other antibody derivatives known to the skilled person are diabodies, camelid antibodies, domain antibodies, bivalent homodimers with two chains consisting of scFvs, IgAs (two IgG structures joined by a J chain and a secretory component), shark antibodies, antibodies consisting of new world primate framework plus non-new world primate CDR, dimerised constructs comprising CH3+VL+VH, and antibody conjugates (e.g. antibody or fragments or derivatives linked to a toxin, a cytokine, a radioisotope or a label).


Methods for the production and/or selection of chimeric, humanised and/or human mAbs are known in the art. For example, U.S. Pat. No. 6,331,415 by Genentech describes the production of chimeric antibodies, while U.S. Pat. No. 6,548,640 by Medical Research Council describes CDR grafting techniques and U.S. Pat. No. 5,859,205 by Celltech describes the production of humanised antibodies. In vitro antibody libraries are, among others, disclosed in U.S. Pat. No. 6,300,064 by MorphoSys and U.S. Pat. No. 6,248,516 by MRC/Scripps/Stratagene. Phage Display techniques are for example disclosed in U.S. Pat. No. 5,223,409 by Dyax. Transgenic mammal platforms are for example described in US200302048621 by TaconicArtemis.


IgG, scFv, Fab and/or F(ab)2 are antibody formats well known to the skilled person. Related enabling techniques are available from the respective textbooks.


As used herein, the term “Fab” relates to an IgG fragment comprising the antigen binding region, said fragment being composed of one constant and one variable domain from each heavy and light chain of the antibody


As used herein, the term “F(ab)2” relates to an IgG fragment consisting of two Fab fragments connected to one another by disulfide bonds.


As used herein, the term “scFv” relates to a single-chain variable fragment being a fusion of the variable regions of the heavy and light chains of immunoglobulins, linked together with a short linker, usually serine (S) or glycine (G). This chimeric molecule retains the specificity of the original immunoglobulin, despite removal of the constant regions and the introduction of a linker peptide.


Modified antibody formats are for example bi- or trispecific antibody constructs, antibody-based fusion proteins, immunoconjugates and the like.


In another preferred embodiment of the present invention, said antibody, or fragment or derivative thereof, is an anti-TNF-α-antibody.


One example for an anti-TNF-α-antibody is defined by the sequence listing enclosed in the international application WO2012089778. Therein, SEQ ID No 1 defines the encoding nucleic acid sequence of the IgG heavy chain, SEQ ID No 2 defines the encoding nucleic acid sequence of the IgG light chain, and SEQ ID Nos 3 and 4 define the amino acid sequences of the heavy chain and the light chain, respectively.


SEQ ID Nos 5, 7 and 9 define the amino acid sequences of the complementarity determining regions (CDR) of the light chain (i.e., LC CDR 3, LC CDR 2 and LC CDR 1). SEQ ID Nos 6, 8 and 10 define the amino acid sequences of the complementarity determining regions of the heavy chain (i.e., HC CDR 3, HC CDR 2 and HC CDR 1).


Note that the SEQ ID Nos 1 and 2, or parts thereof, can by equivalently replaced by

    • nucleic acid sequences encoding for the same proteins, or the protein chains, encoded by SEQ ID Nos 1 and 2, but have nucleotide substitutions which are tolerable under the degeneracy of the genetic code,
    • sequences encoding a fraction, variant, homologue, or derivative of the proteins, or the protein chains, encoded by SEQ ID Nos 1 and 2,
    • nucleic acid sequences which are code optimised for a given expression host, and/or
    • nucleic acid molecule having a sequence identity of at least 70, preferably 95% with either SEQ ID No 1 or 2.


In a particularly preferred embodiment, the pharmaceutical formulation or the formulation obtainable by the method according to the present invention comprises an antibody that comprises (i) an amino acid sequence that is at least 80% identical to the amino acid sequence of SEQ ID No 1 and/or SEQ ID No 2; and/or (ii) CDR regions that have amino acid sequences that are identical to the amino acid sequences of the CDR regions of adalimumab.


In one embodiment, an antibody of the invention comprises at least one heavy or light chain CDR of an antibody molecule known as adalimumab. In another embodiment, an antibody of the invention comprises at least two CDRs from one or more antibody molecules. In another embodiment, an antibody of the invention comprises at least three CDRs from one or more antibody molecules. In another embodiment, an antibody of the invention comprises at least four CDRs from one or more antibody molecules. In another embodiment, an antibody of the invention comprises at least five CDRs from one or more antibody molecules. In another embodiment, an antibody of the invention comprises at least six CDRs from one or more antibody molecules.


In another embodiment, the pharmaceutical formulation or the formulation obtainable by the method according to the present invention comprises an antibody that comprises an amino acid sequence that is at least 80%, 85%, 90% or 95% identical to the amino acid sequence of SEQ ID No 1 and/or SEQ ID No 2. In particular, said antibody comprises, consists essentially of, or consists of an immunoglobulin light and/or heavy chain variable region (VL and/or VH), where at least one of the VL-CDRs of the light chain variable region or at least two of the VL-CDRs of the light chain variable region are at least 80%, 85%, 90% or 95% identical to reference light chain VL-CDR1, VL-CDR2 or VL-CDR3 and/or VH-CDR4, VH-CDR5 or VH-CDR6 amino acid sequences from antibody as described by the SEQ ID Nos 1 to 10.


Note that the SEQ ID Nos 3 to 10, or parts thereof, can be equivalently replaced by amino acid sequences carrying one or more conservative amino acid substitution(s), i.e., one or more substitution(s) which do not affect significant protein features, like target binding affinity, immunogenicity, ADCC response, serum half-life, solubility and so forth.


Other preferred antibodies are antibodies that recognise any one or a combination of proteins including, but not limited to, any of the above-mentioned proteins and/or the following antigens: CD2, CD3, CD4, CD8, CD11a, CD14, CD18, CD20, CD22, CD23, CD25, CD33, CD40, CD44, CD52, CD80 (B7.1), CD86 (B7.2), CD147, IL-la, IL-1, IL-2, IL-3, IL-7, IL-4, IL-5, IL-8, IL-10, IL-2 receptor, IL-4 receptor, IL-6 receptor, IL-13 receptor, IL-18 receptor subunits, PDGF-β, and analogues thereof, PLGF, VEGF, TGF, TGF-β2, TGF-p1, EGF receptor, PLGF receptor, VEGF receptor, hepatocyte growth factor, osteoprotegerin ligand, interferon gamma, B lymphocyte stimulator, C5 complement, IgE, tumour antigen CA125, tumour antigen MUC1, PEM antigen, ErbB2/HER-2, tumour-associated epitopes that are present in elevated levels in the sera of patients, cancer-associated epitopes or proteins expressed on breast, colon, squamous cell, prostate, pancreatic, lung, and/or kidney cancer cells and/or on melanoma, glioma, or neuroblastoma cells, the necrotic core of a tumour, integrin alpha 4 beta 7, the integrin VLA-4, B2 integrins, TRAIL receptors 1, 2, 3, and 4, RANK, a RANK ligand, TNF-α, the adhesion molecule VAP-1, epithelial cell adhesion molecule (EpCAM), intercellular adhesion molecule-3 (ICAM-3), leukointegrinadhesin, the platelet glycoprotein gpIIb/IIIa, cardiac myosin heavy chain, parathyroid hormone, MHC I, carcinoembryonic antigen (CEA), alpha-fetoprotein (AFP), tumour necrosis factor (TNF), Fc-y-1 receptor, HLA-DR 10 beta, HLA-DR antigen, L-selectin, and IFN-γ.


Alternatively, said biopharmaceutical drug is an antibody mimetic, i.e., a non-immunoglobulin-based target-binding protein molecule. Many of the above mentioned techniques are applicable for these molecules as well. Such antibody mimetics are for example derived from Ankyrin Repeat Proteins, C-Type Lectins, A-domain proteins of Staphylococcus aureus, transferrins, lipocalins, fibronectins, Kunitz domain protease inhibitors, ubiquitin, cysteine knots or knottins, thioredoxin A, and so forth, and are known to the skilled person in the art from the respective literature.


In another alternative, said biopharmaceutical drug is a recombinant fusion protein comprising any of the above-mentioned proteins or substantially similar proteins. For example, recombinant fusion proteins comprising one of the above-mentioned proteins plus a multimerisation domain, such as a leucine zipper, a coiled coil, an Fc portion of an antibody, or a substantially similar protein, can be a biopharmaceutical drug comprised by the formulations of the present invention. Specifically included among such recombinant fusion proteins are proteins in which at least a portion of TNFR or RANK is fused to an Fc portion of an antibody. Particularly preferred, said recombinant fusion proteins comprise a target binding domain and the IgG Fc domain (so-called—cept molecules).


Since for example certain antibodies must be subcutaneously applied on a regular basis, such as daily, once a week, biweekly (i.e., every 13-15 days) and/or once a month and certain buffers currently used for such a purpose can induce upon injection into the skin local irritations and/or pain and/or induce clearance of the injected antibody, it is desired to provide a method which is effective in modulating such as preventing, minimising and/or reducing immunogenicity.


As a skilled person will appreciate, certain acids used as main buffer compounds, such as citric acid, suffer from the drawback that they—upon subcutaneous injection—induce skin irritation as well as pain around the injection side. Surprisingly, the present invention reveals for the first time, as shown in the Examples, that citric acid in concentrations ranging from 1.3 mM to 9.6 mM strongly influences the immunogenicity upon subcutaneous injection of a protein such as the antibody adalimumab.


In one embodiment, the buffered composition according to the present invention is intended for the preparation of a medicament, preferably for subcutaneous or intramuscular administration, for example by injection with prefilled syringes or by infusion, in case a long-term continuous administration of a biopharmaceutical drug as defied above is desirable.


As already mentioned above and illustrated in the Examples of WO2012/089778, the hexanedioic buffered formulation of adalimumab is stable over a long period of time and can basically be stored in any suitable receptacle. Accordingly, the present invention also relates to a receptacle containing one of the formulations described above and/or in the Examples.


Typically, the receptacle is a container that is conventionally intended for the storage and/or administration of a biopharmaceutical drug, like a vial, a syringe, an injection pen, an ampoule, a carpoule, or an infusion container, wherein the formulation according to the present invention is particularly advantageous for the use in ready-to-use syringes, pens and ampoules. In a preferred embodiment, the liquid formulation is present in the syringe or in the pen at an efficacious concentration, which is—in terms of an anti-TNF-alpha antibody such as adalimumab, 40 mg in 0.8 ml.


In one embodiment, the present invention relates to a prefilled syringe or pen, a vial or an infusion bag, said syringe or pen, vial or infusion bag comprising a pharmaceutical formulation or the formulations/suspension and/or lyophilised form obtainable by the method according to the present invention.


In still another aspect of the present invention, a primary packaging, such as a prefilled syringe or pen, a vial, or an infusion bag is provided, comprising the formulation obtainable by the method according to the first aspect of the invention and/or the formulation according to the second aspect of the present invention.


The prefilled syringe or pen may contain the formulation either in lyophilised form (which has then to be solubilised, e.g., with water for injection, prior to administration), or in aqueous form. Said syringe or pen is often a disposable article for single use only and may have a volume between 0.1 and 20 ml. However, the syringe or pen may also be a multi-use or multi-dose syringe or pen.


Said vial may also contain the formulation in lyophilised form or in aqueous form and may serve as a single or multiple use device. As a multiple use device, said vial can have a bigger volume.


Said infusion bag usually contains the formulation in aqueous form and may have a volume between 20 and 5,000 ml.


In a further aspect of the invention, the pharmaceutical formulation or the formulation/suspension and/or lyophilised formulation obtainable by the method and/or said primary packaging as mentioned above is for use in the treatment of at least one pathologic condition selected from the group consisting of:

    • autoimmune diseases
    • infectious diseases
    • neoplastic and/or malignant diseases (cancer), and
    • diseases of the nervous system.


Suitable autoimmune diseases are arthritic and rheumatic diseases, like psoriasis, morbus Crohn (Crohn's disease) or rheumatoid arthritis. Suitable infectious diseases are viral and/or bacterial infections. Suitable neoplastic and/or malignant diseases are sarcomas, carcinomas, lymphomas and leukaemias, preferably, lung cancer, breast cancer, ovarian cancer, colon cancer, prostate cancer, cervical cancer and the like. Suitable diseases of the nervous system are, among others, neurodegenerative disorders like Parkinson's disease, Alzheimer's disease, multiple sclerosis, Huntington's disease, or amyotrophic lateral sclerosis.


In other respects and with the same dosage strength, the formulations comprising an anti-TNF-alpha antibody according to the present invention can be used according to the product information of Humira® (INN: adalimumab), in particular with regard to dosage, administration and medical indication.


Since admixing further excipients or taking further preparatory measures, like filtrating, mixing, etc., prior to the administration of the formulation of biopharmaceutical drug according to the present invention can advantageously be omitted, the biopharmaceutical drug according to the present invention can be prepared for immediate administration, for example in a kit.


In an embodiment that is particularly advantageous for physicians, pharmacists and especially for patients, the present invention therefore also relates to a kit for the parenteral administration of the formulation obtainable by the method of the present invention or the pharmaceutical formulation useful in the method of reducing immunogenicity, comprising one or more of the above-described receptacles, preferably along with instructions for storage and/or administration.


Preferably, 1 or 2 or 3 or 4 or 5 syringes or pens are provided in the kit according to the present invention, optionally more, like 7 syringes or pens, for example in case the daily administration is intended to last for one week.


For reasons of safe handling, the kit according to the present invention advantageously has safety compartments for syringes and for injection and/or infusion needles, respectively. Here, discharge aids for the needles and prepared or pre-fitted sealing caps are also to be considered.


As is described above, the formulations according to the present invention are stable over a long period of time, in particular at about 5° C., preferably over a period of at least 4 weeks. Therefore, the formulations, receptacles and kits according to the present invention can advantageously be stored in a conventional refrigerator.


These and further embodiments resulting from the present invention are encompassed by the claims.


The disclosure of the prior art documents cited above and in the following is herewith incorporated in the present application by reference, in particular with respect to the production of an anti-TNF antibody and the hexanedioic acid buffer. These and further embodiments are disclosed and apparent to the person skilled in the art and are encompassed by the description and the Examples of the present invention. Further literature on the above-mentioned excipients as well as on electronic means that can be used in accordance with the present invention can be taken from the prior art, for example from public libraries using, e.g., electronic means. In addition, further public databases are readily available via the internet, like for example “PubMed”.


Techniques for performing the present invention are known to the person skilled in the art and can be taken from the relevant literature, see for example Molecular Cloning A Laboratory Manual, 2nd Ed., ed. by Sambrook, Fritsch and Maniatis (Cold Spring Harbor Laboratory Press: 1989); Immunochemical Methods In Cell And Molecular Biology (Mayer and Walker, eds., Academic Press, London, 1987); Handbook Of Experimental Immunology, Volumes I-IV (D. M. Weir and C. C. Blackwell, eds., 1986).





BRIEF DESCRIPTION OF THE FIGURES


FIG. 1-a: Semi-log presentation of individual serum concentrations of adalimumab, following single s.c. administration of Humira® (individuals with relevant ADA response marked by cycle)



FIG. 1-b: Semi-log presentation of individual serum concentrations of adalimumab, following single s.c. administration with assignee's adalimumab version, formulated like Humira®, yet at an increased citric acid concentration (individuals with relevant ADA response are marked by cycle)



FIG. 1-c: Semi-log presentation of individual serum concentrations of adalimumab, following single s.c. administration with assignee's adalimumab version, formulated with adipic acid, and having a decreased citric acid concentration as compared to Humira® (individuals with relevant ADA response are marked by cycle)



FIG. 2: Frequency of immunogenicity in study No 1. The correlation between the citric acid concentration and the rate of immunogenicity in the three groups of this study



FIG. 3: Frequency of high titre immune response in study No 2 for assignee's adalimumab version formulated the same way as Humira®. The resulting immunogenicity is in the same order of magnitude, i.e. assignee's adalimumab version can be generalised to Humira®, in this respect



FIG. 4: Incidence of immunogenicity in study No 2. Immune response profile of the adipic acid formulation (high, medium, transient, no response) behaved statistically significantly as compared to Humira® (p<0.05 for Fisher Exact T test; Pearson: 9.167 (p=0.02716) for Chi square, with 3 degrees of freedom and excluding cases of zero occurrence cell)





EXAMPLES
Material and Methods
Example 1
Study No 1
Animals:

45 purebred female New Zealand White (NZW) rabbits were supplied by a commercial breeder. Body weight was in the size order of approx. 3 kg and all animals were examined on external signs of illness to ensure inclusion of healthy individuals only. The individuals were marked by tattooed numbers.


Application:

All animals were dosed on study day 1 through a subcutaneous bolus injection into the back region by one animal technician. The injection speed was about 15 seconds/dose at an administration volume of 0.2 mL/kg b.w.


Treatment Groups:

Three treatment groups were determined, two of which (groups 1 and 3) were treated with a formulation comprising assignee's adalimumab version, and one of which (group 2) comprising Humira®.









TABLE 1







Group size, Dose Level














Application



Group

Dose
volume
Number/


No
Treatment/Formulation
[mg/kg bw]
[mL/kg bw]
gender





1
phosphate/citric acid
10
0.2
15f


2
Humira ®
10
0.2
15f


3
adipic/citric acid
10
0.2
15f









The animals are allocated to the groups by means of a computer generated randomization.


Diet/Housing/Drinking Water:

A certified commercial feed (ssniff® K-H (ssniffSpezialdiäten GmbH, 59494 Soest, Germany) and drinking tap water was provided to animals ad libitum. And the animals were housed individually in standard cages at a room temperature of about 20° C.±3° C. and a relative humidity of 55%±15%. Short term deviations occurred during cleaning phases. The housing rooms were lit (about 150 lux at approx. 1.50 m room height) on a 12-hour light/12-hour dark cycle.


Blood Sampling:

Blood samples were collected at the following time-points: pre-dose, 2, 8 (test day 1), 24, 40 (test day 2), 48, 60 h p.a. and on test days 4, 5, 8, 15, 22, 29. The sample was processed to serum and stored frozen at −20° C. or colder until shipment and analysis of adalimumab concentration by a conventional sandwich ELISA, qualified for this purpose.


Example 2
Study No 2
Animals:

100 purebred male New Zealand White (NZW) rabbits were supplied by the same commercial breeder as in study No 1. A slightly increased group size, n=20/group vs. n=15/group in study No 1 was chosen to ensure increased robustness of the resulting data. Males were selected to assess whether the findings of study No 1 were not influenced by the gender. The animals' characteristics were the same as well, as were the remaining aspects of the study design, i.e. random assignment to study groups, dose level, application volume, diet, housing conditions, drinking water and light conditions, blood sample processing and sample storage.


Treatment Groups:

Five treatment groups were determined, four of which (groups 2-5) were treated with a formulation comprising assignee's adalimumab version, and one of which (group 1) comprising Humira®.









TABLE 2







Group size, Dose Level














Application



Group

Dose
volume
Number/


No
Treatment/Formulation
[mg/kg bw]
[mL/kg bw]
gender





1
Humira ®
10
0.2
20m


2
phosphate/citric acid
10
0.2
20m


3
acetic/citric acid
10
0.2
20m


4
adipic/citric acid
10
0.2
20m


5
adipic acid
10
0.2
20m









Blood Sampling:

Blood sampling time-points for analysis of adalimumab serum concentrations and immunogenicity were slightly extended to ensure maximal clearance, minimising drug interference with the ADA detection. Samples collected at the following time-points: pre-dose, 2, 8 (test day 1), 24, 40 (test day 2), 56 h p.a. and on test days 4, 5 and at weekly intervals thereafter, i.e. test days 8, 15, 22, 29, 36, 43, 50, 57, 64, 71, 78. The sample was processed to serum and stored frozen at −20° C. or colder until shipment and analysis of adalimumab concentration and ADA analysis by conventional ELISAs, validated for this purpose.


Results


FIG. 1-a illustrates the time course of adalimumab in study No 1, following a single s.c. injection. Starting about one week after dosing, a marked drop in serum levels occurred in about 40% of the individuals. Since target mediated drug disposition is ruled out in this species due to the high specificity of adalimumab to human and primate TNF, the increased clearance was very likely caused by immunogenicity, i.e. anti-drug antibodies, potentially with neutralising/inhibiting characteristics. Such increased clearance represents a key characteristic of antibody-drug complexes, as compared to the drug, to which no antibody is bound. Also the time-point of first occurrence, i.e. after one week, well matches with this interpretation, an effect to be expected for a human protein administered to an animal species, specifically if it was injected via a route at risk for provoking immunogenicity, such as subcutaneous administration.



FIG. 1-b illustrates the outcome for the treatment of group 2 in this study, which was dosed with the same amount of assignee's adalimumab version, formulated as Humira®—yet using a slightly higher concentration of citric acid. Overall this change in formulation did not substantially impact the kinetics of resorption, i.e. the time-point when the maximal serum concentration was reached, nor the maximal concentration itself which both were in the same size order. Also in this second group a substantial fraction of animals showed the steep clearance indicating ADA formation, one week after dosing. Interestingly, even when disregarding one individual which showed only a transiently increased clearance, the fraction of animals developing an ADA response appeared higher as compared to group 1. While citric acid is known to cause a short lasting pain upon subcutaneous injection, a role of this frequently used component for immunogenicity of biopharmaceuticals is not described so far.


Group 3, was set-up to test whether the main buffer component of Humira®, i.e., phosphate, could be exchanged by adipic acid, without impacting key pharmacokinetic parameters and tolerability, which was the case. Adipic acid had been chosen as it favourably stabilises adalimumab against degradation and or aggregation processes. In order to ensure an unbiased comparison it was essential that the respective individuals were housed, handled and dosed the same way as groups 1 and 2. In addition to the exchange of phosphate by adipic acid, assignee's adalimumab version was administered at a citric acid concentration, decreased as compared to Humira®, allowing to potentially minimise pain upon injection. Unexpectedly, not only the increased concentration of citric acid in group 2 resulted in an increased incidence of immunogenicity, but in addition, at a decreased citric acid concentration correlated with the lowest incidence of immunogenicity in this study (FIG. 1-c).


The correlation between the citric acid concentration and the rate of immunogenicity in the three groups of this study is summarised in FIG. 2 and Table 3.









TABLE 3







Overall ADA titer in study No 1














Concentration of
Citric

Fre-


Group
Main Buffer
main buffer
Acid
Inci-
quen-


No
component*
component [mM]
[mM]
dence
cy















1
Phosphate
15.1
9.6
9/15
60%


2**
Phosphate
14.1
7.1
6/15
40%


3
Adipic Acid
23
1.3
5/15
30%





*In addition, the buffers comprise following additional components [mg/mL]: NaCl 5.0-7.0; Mannitol 10.0-14.0; Tween80 0.5-1.5; NaOH q.s. to adjust pH to 5.20


**Marketed formulation of Humira ®






In order to further characterise and confirm the finding in study No 1 a second study was performed, with a design essentially reflecting the set-up of study No 1, yet the laboratory executing the in-life part of the study, i.e. animal housing, dosing and sample generation, was different. This step was taken to ensure that no uncontrolled factor may incidentally cause the observed effect of adipic acid/citric acid. As additional step a dedicated ADA assay had been developed, because this allows to directly demonstrate the modulation of the immune system, be it intended or unintended. Furthermore such an analysis allows to quantify the immune response, i.e. classify it to a high titre/neutralising/inhibiting, a medium or just a transient response.


Focusing on the clinically most critical high titre response, FIG. 3 and Table 4 summarise the outcome of this study. First, it overall confirmed the key observation from the first study that the citric acid concentration strongly influences the immunogenicity of a drug recognised by the immune system, such as adalimumab.


Second, the data show that if assignee's adalimumab version is formulated the same way as Humira®, the resulting immunogenicity is in the same order of magnitude, i.e. assignee's adalimumab version can be generalised to Humira®, in this respect. This was underlined by the fact that also Cmax, tmax and AUC were equivalent as compared to Humira®. At a higher concentration of citric acid, the immunogenicity of assignee's adalimumab version was lower as compared to a slightly lower citric acid concentration, but using adipic acid as main component. On the one hand, this shows again that citric acid very likely plays a role for immunogenicity over a diverse range of buffer systems. FIG. 4 finally illustrates that the immune response profile of the adipic acid formulation (high, medium, transient, no response) behaved statistically significantly as compared to Humira® (p<0.05 for Fisher Exact T test; Pearson: 9.167 (p=0.02716) for Chi square, with 3 degrees of freedom and excluding cases of zero occurrence cell). Without citric acid, the clinically relevant high titre response to the adipic acid formulation was negliably low.


Taken together these data show that the immune response can be modulated by selecting an appropriate concentration of the formulation or application solution and that, in addition, the use of adipic acid can result in a very low level of immune response. This can be specifically desirable for drugs, with the potential to be recognised by the immune system.









TABLE 4







Occurrence of high titer responses in study No 2














Concentration of
Citric

Fre-


Group
Main Buffer
main buffer
Acid
Inci-
quen-


No
component*
component [mM]
[mM]
dence
cy















1**
Phosphate
14.1
7.1
9/20
45%


2
Phosphate
14.1
7.1
11/20
55%


3
Acetic Acid
20.3
2.4
 9/20
45%


4
Adipic Acid
23
1.4
10/20
50%


5
Adipic Acid
23

 3/20
15%





*In addition, the buffers comprise following additional components [mg/mL]: NaCl 5.0-7.0; Mannitol 10.0-14.0; Tween80 0.5-1.5; NaOH q.s. to adjust pH to 5.20


**Marketed formulation of Humira ®





Claims
  • 1. A method of preparing a pharmaceutical formulation comprising a biopharmaceutical drug, which method allows the modulation of immune responses related to the administration thereof, said method comprising the steps of:(i) providing a buffer comprising hexanedioic acid or at least one salt thereof, and/orcitric acid or at least one salt thereof(ii) contacting said buffer with a biopharmaceutical drug(iii) optionally lyophilising the formulation, and(iv) obtaining the formulation or suspension of (ii) and/or the lyophilised formulation of (iii).
  • 2. A method of using hexanedioic acid or at least one salt thereof, and/or citric acid or at least one salt thereof, to modulate the immunogenicity of a pharmaceutical formulation comprising a biopharmaceutical drug.
  • 3. A pharmaceutical formulation which allows the modulation of immune responses related to the administration thereof, said formulation comprising a biopharmaceutical drug, and hexanedioic acid or at least one salt thereof, and/orcitric acid or at least one salt thereof,
  • 4. A method of modulating or determining immune responses related to the administration of a pharmaceutical formulation, said method comprising the steps of adapting, in the buffer comprised in said formulation, the concentration of hexanedioic acid or at least one salt thereof, and/orcitric acid or at least one salt thereof.
  • 5. The pharmaceutical formulation of claim 3, wherein the formulation results in a reduction of immune responses related to the administration thereof.
  • 6. The pharmaceutical formulation of claim 3, wherein the formulation has reduced content, or is essentially free, of citric acid, or a salt thereof.
  • 7. The pharmaceutical formulation of claim 3, or wherein the formulation results in an increase of immune responses related to the administration thereof.
  • 8. The pharmaceutical formulation of claim 7, wherein the formulation comprises citric acid, or a salt thereof.
  • 9. The pharmaceutical formulation of claim 3, wherein the formulation further comprises at least one stabiliser selected from the group consisting of an amino acid, a sugar polyol, a disaccharide and/or a polysaccharide.
  • 10. The pharmaceutical formulation of claim 9, wherein said disaccharide is at least one agent selected from the group consisting of sucrose, trehalose, maltose and/or lactose.
  • 11. The pharmaceutical formulation of claim 9, wherein said sugar polyol is at least one agent selected from the group consisting of mannitol and/or sorbitol.
  • 12. The pharmaceutical formulation of claim 3, wherein the biopharmaceutical drug is an immunoglobulin.
  • 13. The pharmaceutical formulation of claim 12, wherein said immunoglobulin is an anti-TNF-α antibody.
  • 14. The pharmaceutical formulation of claim 3, wherein the formulation is designed to be administered intramuscularly or subcutaneously.
  • 15. The pharmaceutical formulation of claim 3, wherein the formulation is designed to be administered non-orally.
Priority Claims (1)
Number Date Country Kind
13177259.2 Jul 2013 EP regional
PCT Information
Filing Document Filing Date Country Kind
PCT/EP2014/065612 7/21/2014 WO 00