The present invention relates to the field of arthroscopic surgery and, more particularly, to methods of reconstructive knee surgery.
Knee replacement surgery, also called knee arthroplasty, is routinely considered for the treatment of osteoarthritis of the knee joint. Partial knee replacement surgery has generated significant interest because it entails a smaller incision and faster recovery than traditional total joint replacement surgery.
When partial knee replacement is performed, the bone and cartilage on the end of the femur and top of the tibia are removed. This is performed using precise instruments to create exact surfaces to accommodate an implant. A knee replacement implant made of various biocompatible materials such as metal or plastic is then placed to function as a new knee joint.
The typical arthritic cartilage damage pattern is oval or oblong in shape; however, the current techniques only allow for a circular allograft bone plug implant, or for a metal or plastic oval or oblong implant. Thus, the circular shape of the allograft implant does not correspond to the oblong or oval shape of the defect.
There is a need for a non-circular shape implant to be extracted from a donor femur for use in a bone-saving osteoarthritis distal femur resurfacing procedure. Also needed are instruments and techniques that allow matching of the recipient's femoral size and curvature to that of a donor femur (and to cut the donor femur cartilage plug to the correct size, shape and depth).
The present invention provides techniques and instruments for knee replacement surgery that allow for the removal of an oval oblong-shaped allograft bone and cartilage plug from a donor distal femur.
The invention provides (i) sizing guides to match the recipient's femoral size and curvature to that of a donor femur (the sizing guides also acting as a wide pin placement template for the donor distal femur); (ii) osteotomes that cut the curved and straight portions of the implant shape (these may be disposable or reusable); and (iii) templates that fit over the guide pins and have openings to allow the osteotomes to cut the donor femur plug to the correct size, shape and depth. These instruments allow for a non-circular shape to be extracted from a donor femur for use in a bone-saving osteoarthritis distal femur resurfacing procedure.
The present invention also provides methods of forming non-circular cartilage grafts for the treatment of osteoarthritis of a knee joint by inter alia (i) using a 3D template to define the size and position of the harvest site (on the template, there are at least two holes for placing alignment pins for subsequent steps—holes are outside the harvest site); (ii) inserting a guide over the drill pins placed in step (i) to cut or drill, for example; and (iii) placing a second guide to create more cuts if necessary.
Although the present invention is described below in connection with a knee procedure, the invention can also advantageously be used for similar procedures in joints other than the knee joint.
Other features and advantages of the present invention will becoming apparent from the following description of the invention which refers to the accompanying drawings.
a) illustrates an expanded view of an oblong cutter system and instrumentation (donor side) according to an exemplary embodiment of the present invention.
b) illustrates a perspective view of the oblong cutter system of
c) illustrates a cross-sectional enlarged view of the cutter and inserter of the oblong cutter system of
d)-1(g) illustrate various views of the oblong cutter of the system of
h)-1(k) illustrate various views of the cutter insert of the system of
a)-2(c) illustrate cutting of the donor femur (donor side) with the cutter of
a) illustrates an expanded view of an exemplary distractor system used to remove the cutter and insert of the system of the present invent on.
b) illustrates another view of the exemplary distractor system of
c) illustrates how the cutter is distracted from the femur with the distractor system of
a) illustrates an expanded view of an exemplary oblong depth guide system (used with a sagittal saw guide) of the present invention.
b) illustrates cutting of the femur (to an exemplary 5 mm minimum depth) with the oblong depth guide system (used with a sagittal saw guide) of
c)-4(h) illustrate details of the oblong depth guide of the system of
a) and 5(b) illustrate depth cutting (donor side) with the oblong depth guide system of
c) illustrates depth cutting (donor side) with the oblong depth guide system and exemplary sagittal saw guide of
d)-5(f) illustrate details of the sagittal saw guide of
a) and 7(b) illustrate various views of an exemplary recipient pin guide of the present invention (including a handle and a recipient guide) used to match the curvature of the recipient femur (recipient side), and according to an embodiment of the present invention.
c)-7(f) illustrate additional details of the recipient guide of
a) and 9(b) illustrate drilling of the ends of the oblong shape recipient hole with the two drills (anterior drills).
a) and 10(b) illustrate drilling of the ends of the oblong shape recipient hole with the two drills (posterior drills).
c)-10(g) illustrate details of the recipient drill (with cutting flutes) of
a) illustrates a perspective view of an exemplary embodiment of cleaning pliers of the present invention.
b) and 11(c) illustrate the pliers of
d) illustrates another schematic view of the cleaning pliers of
e) illustrates an expanded view of the cleaning pliers of
a) illustrates an exemplary donor implant in the proximity of a recipient femur with a recipient site formed according to the present invention.
b) illustrates the complete final repair formed by pressing the exemplary donor implant of
a) illustrates an expanded view of an oblong cutter system and instrumentation (donor side) according to yet another exemplary embodiment of the present invention.
b) illustrates a perspective view of the oblong cutter system of
c) illustrates an enlarged view of the cutter of the oblong cutter system of
d) illustrates a perspective view of the oblong cutter system of
a) illustrates an enlarged view of an exemplary distractor used to remove the cutter and insert of the system of the present invention.
b) illustrates the distractor of
c) illustrates the exemplary distractor system of
a) illustrates an assembled view of an exemplary oblong donor depth guide (used with a sagittal saw guide) of the present invention.
b) illustrates an assembled view of the oblong donor depth guide of
c) illustrates the oblong donor depth guide assembled with the sagittal saw guide of
a) illustrates a perspective view of an exemplary recipient sizing device and recipient drill guide of the present invention (used to match the curvature of the recipient femur (recipient side)), and according to yet another embodiment of the present invention.
b) illustrates the recipient sizing device and recipient drill guide of
c) shows another view of the assembly of
a) shows an exemplary broach that can be used with the drill bits of the present invention.
b) illustrates the broach of
a) and 18(b) illustrate views of a recipient cleaning pliers (in the closed and open positions, respectively) and used on the recipient side of the present invention (used to strip the sides of the oblong recipient hole formed with the instruments of
The present invention provides instruments, systems and methods of arthroscopically preparing a femur to accept an oval, oblong shaped implant (a non-circular implant) from a donor femur plug, as part of a method for treating osteoarthritis of a knee joint. The present invention also provides instruments, systems and methods of preparing an oval, oblong shaped implant (an allograft bone and cartilage plug) having a non-circular configuration/shape for treating osteoarthritis of a joint (for example, in an osteoarthritis distal femur resurfacing procedure).
The instruments and systems of the invention include at least one of the following devices: (i) sizing guides to match the recipient's femoral size and curvature to that of a donor femur (the sizing guides also acting as a wide pin placement template for the donor distal femur); (ii) osteotomes that cut the curved and straight portions of the implant shape (these may be disposable or reusable); and (iii) sizing templates that fit over the guide pins and have openings to allow the osteotomes to cut the donor femur plug to the correct size, shape and depth.
The instruments of the present invention allow for a non-circular shape allograft (for example, an oval or oblong shaped allograft bone and cartilage plug) to be extracted from a donor femur for use in a bone-saving osteoarthritis distal femur resurfacing procedure. In an exemplary embodiment, and as detailed below, the fixtures used in the design include: 1) sizing guides to match the recipient's femoral size and curvature to that of a donor femur, and the sizing guides also act as a guide pin placement template for the donor distal femur; 2) osteotomies that cut the curved and straight portions of the implant shape; these may disposable or reusable; and 3) templates the fit over the guide pins and have openings to allow the osteotomes to cut the donor femur plug to the correct size, shape and depth.
As detailed below, the invention allows for a non-circular shape to be extracted from a donor femur for use in a bone-saving osteoarthritis distal femur resurfacing procedure. The typical arthritic cartilage damage pattern is oval or oblong in shape, and current art only allows for a circular allograft bone plug implant or for a metal or plastic oval or oblong implant. Thus, the invention allows for the combination of the correct implant shape with allograft donor materials. The single-piece, allograft plugs of the present invention consist essentially of cartilage and bone, have a non-circular shape (oval or oblong or combination thereof) and have a height as small as about 5 mm.
Referring now to the drawings, where like elements are designated by like reference numerals,
As detailed below, the donor implant 150 of the present invention is formed by employing specific instrumentation and by a sequence of specific steps (i.e., providing an impactor to impact a cutter assembly with a cutter with guide pin and a cutter insert; providing a distractor to remove the cutter insert from the cutter; and providing a donor depth guide and saw guide assembly with a sagittal saw blade to cut the bone block and release the donor implant).
As detailed below, the femoral recipient site 166 of the present invention may be formed by employing specific instrumentation and by a sequence of specific steps (i.e., providing a sizing device and recipient drill guide with a detachable handle and drill guide pins; providing a broach with an impactor handle and drill bits to form an oblong hole in the recipient femur; providing a recipient cleaning pliers to clean the sides of the oblong hole and match the curvature of the donor implant.
a)-12(b) illustrate instruments and methods employed for allograft reconstruction according to an exemplary embodiment of the present invention. A non-circular shaped implant (an oval oblong shaped and cartilage plug) is extracted from a donor femur 90 for use in a resurfacing procedure by using specialized instruments and procedures.
a)-1(c) illustrate various elements of oblong cutter system 70 (first cutter assembly) and instrumentation of the present invention used on the donor side. Oblong cutter system 70 includes handle 71, impactor 72, oblong cutter 75 and cutter insert 77.
h)-1(k) illustrate details and various views of the cutter insert 77 of cutter system 70. Cutter insert 77 has an outer shape and configuration that resembles the shape and configuration of the inner part of the oblong cutter 75 (i.e., of the region located within the continuous wall 76) so that, when inserted into the cutter 75, the insert 77 tightly engages and fits within the inside of the cutter 75 (i.e., within the inner recess/cannulation of the cutter). Concave region 77a is designed to match and contact the femoral cortex, as shown in
a)-2(c) illustrates cutting of the donor femur 90 (donor side) with the system 70 including oblong cutter 75 (first cutter), insert 77 and impactor 72. The curved cutting edge of cutter 75 is aligned to the surface of the femur 90 (and inserted to hard depth stop) to cut femur 90 a length L (
a)-3(c) illustrate how the cutter 75 is distracted from the femur 90 with specific instrumentation (on the donor side), i.e., with a distractor assembly 80 comprising a handle 81 and a distractor 88. The cutter is distracted/removed from the femur by the following exemplary steps: remove impactor 72 and handle 71; assemble distractor 88 with a handle 81; thread distractor 88 into cutter 75; after the distractor 88 makes contact with the inserter 77, the inserter will be pushed to the cartilage surface; continuing to advance the distractor 88 will result in the cutter 75 backing out of the femur 90.
d)-3(f) illustrate additional details and views of the threaded distractor 88 of the distractor assembly 80 of
a) and 4(b) illustrate cutting femur 90 to a 5 mm minimum depth with oblong depth guide system 70a (second cutter assembly) and sagittal saw guide instrumentation (donor side). Oblong depth guide system 70a includes handle 71a, oblong depth guide 75a (second cutter) and insert 77a. Details of oblong depth guide 75a are illustrated in
a)-5(c) illustrate depth cutting of the femur 90 by engaging guide 85 (third cutter) with depth guide 75a through arm 86 and by the following exemplary steps: insert oblong depth guide 75a to hard stop (the thin walled part will slip into the previously made cut); remove impactor handle; slip sagittal saw guide 85 over the oblong depth guide 75a; use a sagittal saw 85a (blade 85a) to cut the medial side of the donor femur 90; once again, use the distractor 88 (
a)-11(e) illustrate the recipient side instrumentation for forming a recipient site to secure cut donor implant 150 (curved and oblong) therein. The recipient site (a femoral recipient site) is formed by methods of the present invention, as detailed below, and allows the as-formed recipient site to receive the exemplary donor implant 150 of
a) and 7(b) illustrate a recipient pin guide 110 used to match the curvature of recipient femur 95 (the femur on the recipient side). Recipient pin guide 110 comprises a handle 111 attached to a recipient guide 115. Details and additional views of the recipient guide 115 are shown in
a) and 9(b) illustrate the step of drilling the two ends of the oblong shape (that would define the shape of the recipient site in femur 95) with the two drills 120 (an anterior drilling procedure).
a) and 10(b) illustrate the step of drilling the ends of the oblong shape with the drills 120 (in a posterior drilling procedure—posterior drill). Recipient drill 130 with cutting flutes 133 is shown in more details in
a) illustrates an exemplary cleaning instrument 140 (cleaning pliers 140) of the present invention. The sides of the oblong hole are stripped (cleaned) with cleaning pliers 140 to form a recipient hole or through 166, as shown in
To assemble the instrument 140, the following steps may be followed: orient both items 1 as shown and insert both items 3 through the center hole of each side, such that the hollow end faces outward; pin hollow end of items 3 to secure it in place; slip 2 items 4 into the back holes in both items 1 (orient heads of long pins on same side of assembly); pin hollow end of items 4 to secure in place; slip 1 item 2 over lower item 4 and align with front hole in item 1; slip item 4 through items 1 and 2; pin hollow end of item 4 to secure it in place; repeat steps 5-7 for the upper item 4 to secure it in place; and lubricate and verify actuation of assembly.
a) and 12(b) illustrate the completion of the repair 100 of the present invention, by pressing the donor implant 150 into the recipient oblong hole 166 of recipient femur 95.
a)-18(b) illustrate another embodiment of the instrumentation of the present invention.
a)-13(d) illustrate various elements of oblong cutter system 170 (first cutter assembly) that includes handle 171, impactor 172, oblong cutter 175, cutter insert 177 and guide pin 160. Oblong cutter 175 has a generally oval configuration as seen from the bottom view, for example (the configuration being about similar to that of the cutter 75 detailed above). System 170 is also provided with guide pin 160 that allows pin 161 to pass through a cannulation of the guide pin, as shown in
a) shows an enlarged view of exemplary distractor 188 (similar to distractor 88 detailed above) used to remove the cutter and insert of the system 170 of the present invention. Handle 82 (
a)-15(c) illustrate an exemplary oblong donor depth guide 175a used with a sagittal saw guide 185 of the present invention. Saw blade 185a is employed with the saw guide 185 to cut the donor allograft cartilage and bone plug 150 by conducting a cutting motion in a direction about perpendicular to that formed by the oblong cutter 175, and as detailed above with reference to the second exemplary embodiment of the present invention.
a)-18(b) illustrate instruments and systems on the recipient side, i.e., to form recipient site 166 of
a) and 17(b) show a broach 235 (also shown with impactor handle and slipped over 4 mm drill bits).
The present invention provides techniques and instruments for allograft femoral total knee reconstruction. A non-circular shaped allograft is extracted from a donor femur with specific instruments (and by specific methods) and then inserted into a recipient femur having a corresponding non-circular recipient site configuration. The methods of the present invention allow restoration of both the damaged cartilage and bone that occur in typical arthritic affections by providing completed allograft implants that are cut to a depth of about 5 mm minimum depth with specialized instruments (compared to current instruments that allow depth of only 6.35 mm at the narrowest portion regardless of the size of the femur).
While the present invention is described herein with reference to illustrative embodiments for particular applications, it should be understood that the invention is not limited thereto. Those having ordinary skill in the art and access to the teachings provided herein will recognize additional modifications, applications, embodiments and substitution of equivalents all falling within the scope of the invention.
This application claims the benefit of U.S. Provisional Application No. 61/765,249, filed Feb. 15, 2013, the disclosure of which is incorporated by reference in its entirety herein.
Number | Name | Date | Kind |
---|---|---|---|
5919196 | Bobic et al. | Jul 1999 | A |
6488033 | Cerundolo | Dec 2002 | B1 |
6591581 | Schmieding | Jul 2003 | B2 |
6592588 | Bobic et al. | Jul 2003 | B1 |
7160305 | Schmieding | Jan 2007 | B2 |
7264634 | Schmieding | Sep 2007 | B2 |
7959636 | Schmieding | Jun 2011 | B2 |
8012172 | Grafton et al. | Sep 2011 | B2 |
20060247790 | McKay | Nov 2006 | A1 |
Number | Date | Country | |
---|---|---|---|
20140236306 A1 | Aug 2014 | US |
Number | Date | Country | |
---|---|---|---|
61765249 | Feb 2013 | US |