Patent Grant
12117205
This application is a 371 application of international application no. PCT/IB2022/051075, filed Feb. 7, 2022, which claims priority to the following German patent applications 2101678.7 filed Feb. 7, 2021, 2109593.0 filed Jul. 2, 2021, 2109594.8 filed Jul. 2, 2021, 2109596.3 filed Jul. 2, 2021, 2109597.1 filed Jul. 2, 2021, 2109598.9 filed Jul. 2, 2021, 2109599.7 filed Jul. 2, 2021, 2109600.3 filed Jul. 2, 2021 and 2111089.5 filed Aug. 2, 2021, the content of all of which is hereby incorporated by reference in their entirety as if fully set forth herein.
The present disclosure variously relates to methods and apparatus, for installations including an in-building hot water supply system, that support reduced energy and water usage.
Worldwide, there is a shortage of potable water. Water shortages are now commonly reported around the world, and although it might be thought that such issues only affect “hot” countries and continents, that is no longer the case. The European Environment Agency reports that water shortages or water stress is a problem that affects millions of people around the world, including over 100 million people in Europe. About 88.2% of Europe's freshwater use (drinking and other uses) comes from rivers and groundwater, while the rest comes from reservoirs (10.3%) and lakes (1.5%), which makes these sources extremely vulnerable to threats posed by over-exploitation, pollution and climate change.
Consequently, there is an urgent need reduce domestic water usage. In Europe, on average, 144 litres of freshwater per person per day is supplied for household consumption, but much of this water is “wasted” through carelessness and poor choices of taps, showers, and appliances.
Allied to the need to reduce water consumption is the need to reduce domestic energy consumption, particularly given that (at least in Europe) around 75% of heating and cooling is still generated from fossil fuels while only 22% is generated from renewable energy.
According to Directive 2012/27/EU buildings represent 40% of the final energy consumption and 36% of the CO2 emissions of the European Union. The EU Commission report of 2016 “Mapping and analyses of the current and future (2020-2030) heating/cooling fuel deployment (fossil/renewables)” concluded that in EU households, heating and hot water alone account for 79% of total final energy use (192.5 Mtoe). The EU Commission also report that, “according to 2019 figures from Eurostat, approximately 75% of heating and cooling is still generated from fossil fuels while only 22% is generated from renewable energy”. To fulfil the EU's climate and energy goals, the heating and cooling sector must sharply reduce its energy consumption and cut its use of fossil fuels. Heat pumps (with energy drawn from the air, the ground or water) have been identified as potentially significant contributors in addressing this problem.
In many countries, there are policies and pressures to reduce carbon footprint. For example, in the UK in 2020 the UK Government published a whitepaper on a Future Homes Standard, with proposals to reduce carbon emissions from new homes by 75 to 80% compared to existing levels by 2025. In addition, it was announced in early 2019 that there would be a ban on the fitment of gas boilers to new homes from 2025. It is reported that in the UK at the time of filing 78% of the total energy used for the heating of buildings comes from gas, while 12% comes from electricity.
The UK has a large number of small, 2-3 bedroom or less, properties with gas-fired central heating, and most of these properties use what are known as combination boilers, in which the boiler acts as an instantaneous hot water heater, and as a boiler for central heating. Combination boilers are popular because they combine a small form factor, provide a more or less immediate source of “unlimited” hot water (with 20 to 35 kW output), and do not require hot water storage. Such boilers can be purchased from reputable manufactures relatively inexpensively. The small form factor and the ability to do without a hot water storage tank mean that it is generally possible to accommodate such a boiler even in a small flat or house—often wall-mounted in the kitchen, and to install a new boiler with one man day's work. It is therefore possible to get a new combi gas boiler installed inexpensively. With the imminent ban on new gas boilers, alternative heat sources will need to be provided in place of gas combi boilers. In addition, previously fitted combi boilers will eventually need to be replaced with some alternative.
Although heat pumps have been proposed as a potential solution to the need to reduce reliance on fossil fuels and cut CO2 emissions, they are currently unsuited to the problem of replacing gas fired boilers in smaller domestic (and small commercial) premises or a number of technical, commercial and practical reasons. They are typically very large and need a substantial unit on the outside of the property. Thus, they cannot easily be retrofitted into a property with a typical combi boiler. A unit capable of providing equivalent output to a typical gas boiler would currently be expensive and may require significant electrical demand. Not only do the units themselves cost multiples of the equivalent gas fired equivalent, but also their size and complexity mean that installation is technically complex and therefore expensive. A storage tank for hot water is also required, and this is a further factor militating against the use of heat pumps in small domestic dwellings. A further technical problem is that heat pumps tend to require a significant time to start producing heat in response to demand, perhaps 30 seconds for self-checking then some time to heat up—so a delay of 1 minute or more between asking for hot water and its delivery. For this reason, attempted renewable solutions using heat pumps and/or solar are typically applicable to large properties with room for a hot water storage tank (with space demands, heat loss and Legionella risk).
An important component of domestic energy consumption stems from use of domestic hot water, both in terms of the volume of hot water used, and in terms of energy wastage through overheating of domestic hot water. Hot water wastage is also, of course, a significant contributor to the more general problem of water wastage, which also needs to be addressed if mankind is going to have a sustainable future. Aspects of the present disclosure concern methods and installations that can help to reduce usage of hot water, and in this way contribute to a reduction in the usage of both energy and water.
According to a first aspect, there is provided a method of signalling energy usage to a user of a hot water outlet of a hot water supply system, the hot water supply system including: a thermal energy store that is supplied with energy from a source of renewable energy; a renewable energy source; an auxiliary water heater coupled to a networked energy supply; a flow transducer operable, when a water flow passes through the hot water outlet, to provide flow rate data for the water flow; and a processor coupled to the flow transducer; the hot water supply system being operable, under the control of the processor, to heat water that is to be supplied to the hot water outlet to a target system supply temperature using a selection of one or more of the auxiliary water heater, the renewable energy source, and energy from the thermal energy store; the method comprising: determining that water is flowing through the hot water outlet, and determining a corresponding flow rate; determining the selection required to maintain the target system supply temperature at the flow rate demanded by the user at the outlet; classifying the selection into one of at least two categories, and/or determining the energy usage against a predetermined range of energy usage; signalling to a remote light source visible in the vicinity of the outlet a colour based on the classification or on the determined energy usage; and heating water using the selection. The hot water supply system is preferably a domestic system, eg. for a dwelling. Preferably the thermal energy store is supplied with energy from a source of renewable energy other than via a networked supply.
The method gives the person using hot water information about the source of the heat that is being used to heat the water, enabling her to adjust her behaviour, for example to reduce her energy usage, or to use hot water when it is supplied from a more “green” source and to avoid using hot water when it is being heated by a potentially less “green” source such as a networked energy supply. By providing direct feedback to a user at the moment at which hot water is being used, the method can be encouraged to preferentially use energy from renewable energy sources—such as solar power or heat pumps, and also to reduce overall energy usage.
By determining the energy usage against a predetermined range of energy usage and signalling to a remote light source visible in the vicinity of the outlet a colour based on the determined energy usage it is possible, for example to provide a colour indication whose colour varies continuously or nearly continuously as the rate of energy usage changes. In many cases, however, it may be preferable to use step changes in colour or indicate changes between categories, because this may have more visual, and hence psychological impact, than smoothly changing colours. A suitably programmed processor may be provided with a predetermined range of energy usage for an installation mapped to a corresponding range of colours, so that for any determined energy usage a corresponding colour may be selected and its identity, or more typically a code for its identity signalled to the remote light source.
Preferably the thermal energy store is supplied with energy from a source of renewable energy other than via a networked energy supply—for example, from a local or on-site solar (e.g. solar water heating) installation, an on-site air-source, ground-source, or water-source heat pump, or a local or on-site PV system, as distinct for example from receiving “green generated” network power from a networked wind or solar (PV) power generator. Here on-site may mean located on the premises of the dwelling, home or office housing the hot water supply, or on an estate, block, condominium or zone housing the premises, and local may mean generated within 1 to 5 km of the premises and supplied other than over the network of the networked energy supply.
Preferably, the selection is classified into: a first category when the flow of water, at the target system supply temperature, demanded by the user at the outlet can be maintained using only energy from the thermal energy store or from the renewable energy source; a second category when the flow of water, at the target system supply temperature, demanded by the user at the outlet can only be maintained using the auxiliary water heater. By distinguishing between energy sourced from a networked energy supply—which is likely in many countries to supply at least some energy derived from fossil fuels, and the other two energy sources, a user is enabled to reduce their reliance on fossil fuels as well as potentially reducing the cost of running their hot water supply system.
Optionally, the selection is classified into: a first category when the flow of water, at the target system supply temperature, demanded by the user at the outlet can be maintained using only energy from the thermal energy store; a second category when the flow of water, at the target system supply temperature, demanded by the user at the outlet can only be maintained using the auxiliary water heater; a third category when the flow of water, at the target system supply temperature, demanded by the user at the outlet can be maintained using only energy from the thermal energy store or from the renewable energy source.
Preferably, the light is coloured green or blue for the first category and red for the second category, and optionally amber or yellow for the third category.
The method according to the first aspect may further comprise determining an energy usage rate that corresponds to the flow rate and the current selection, and providing the remote light source with a signal based on the determined energy usage rate. By providing feedback on the rate of energy use, the method can encourage a user to reduce their rate of energy usage, by reducing the hot water flow rate, and this may mean that the thermal energy store is able to satisfy all the user's requirement for hot water without a need to use the auxiliary heater, and perhaps without the need to call on the renewable energy source, so that for example a heat pump doesn't need to be started in order to satisfy the user's demand for hot water. The provision of this feedback may also encourage the user to reduce the length of time for which the hot water is allowed to flow, thereby potentially reducing the amount of energy used.
It will be appreciated that the provision of feedback on energy usage—that is, the amount of energy being used to supply the demanded hot water, is something that can be done with or without reference to the source of the energy. In other words, simply providing visual feedback about the amount of energy being used—which is a function of both the temperature and the volume of the heated water being consumed, can be useful in modifying user behaviour so that less energy is used. For example, it may encourage a user to reduce overall water flow rate, reduce the proportion of hot water used from an outlet that combines water from hot and cold feeds, and/or reduce the length of time over which water is allowed to flow.
The method according to the first aspect may further comprise modulating the light source at a modulation rate based on the determined energy usage rate. Modulating the light source with a modulation depth (e.g. reducing the maximum brightness by an amount in any of the ranges 10% to 100%, or 20% to 90%, preferably in the range 30% to 70%, e.g. by 50%) and at a rate discernible to a user, e.g. at a rate of a few Hz to fractional Hz (e.g. pulsing the light every few seconds), based on the determined energy usage rate, enables a user to be made aware of the rate at which their hot water usage is using energy. By providing in effect a visible pulse whose rate increases with the rate of energy usage, a user may be encouraged to reduce the hot water flow rate, thereby reducing the rate of energy usage and hence slowing the visible pulse. The strength of the “message” delivered by the pulsing light can be varied by varying the depth of modulation used—greater modulation depth signifying a greater opportunity to reduce the rate of energy usage.
The method according to the first aspect may further comprise determining the unit cost of energy being used to heat the water being supplied to the hot water outlet, and providing the remote light source with a signal based on the determined unit energy cost. Because the hot water supply system is able to use both a renewable energy source and a networked energy supply it is likely that different energy costs apply to energy from these sources. By providing a user with a visual signal based on the cost of the energy being used, the user is able to make an informed choice about the amount of hot water used. By providing the processor with access to tariff data (which may vary throughout the day, and differ day to day, and/or seasonally) for the networked energy supply, along with any relevant cost information with respect to the renewable energy source and with respect to the source of renewable energy used to power the thermal energy store (if different from the renewable energy source), the processor may be able to provide a user with accurate and up to date cost information by means of a visual indicator. For example, during low tariff periods, it may be particularly cheap to use the networked energy supply to heat water—and such times may be signalled to users by some characteristic of light from the light source.
The method according to the first aspect may further comprise controlling the colour saturation or hue of the light source based on the determined energy usage rate.
In methods according to the first aspect, the light source is integrated into a room light.
In methods according to the first aspect, the light source is arranged to shine light into water that emerges from the hot water outlet. In this way, the light signals according to the different variants of the first aspect can readily be made visible to a user whether or not the user's environment is being illuminated by daylight or by additional artificial light.
In methods according to the first aspect, the light source is also arranged to provide ambient illumination and the hue or colour is changed in response to said signalling.
In methods according to the first aspect, the light source comprises an RGB LED. These light sources can typically provide a wide range of colours, and the saturation, hue and brightness can typically all be readily controlled.
According to a second aspect, there is provide a hot water supply system including:
Preferably, the processor is configured to classify the selection into: a first category when the flow of water, at the target system supply temperature, demanded by the user at the outlet can be maintained using only energy from the thermal energy store or from the renewable energy source; a second category when the flow of water, at the target system supply temperature, demanded by the user at the outlet can only be maintained using the auxiliary water heater.
Preferably, the processor is configured to classify the selection into: a first category when the flow of water, at the target system supply temperature, demanded by the user at the outlet can be maintained using only energy from the thermal energy store; a second category when the flow of water, at the target system supply temperature, demanded by the user at the outlet can only be maintained using the auxiliary water heater; a third category when the flow of water, at the target system supply temperature, demanded by the user at the outlet can be maintained using only energy from the thermal energy store or from the renewable energy source.
Optionally, the processor is configured to determine an energy usage rate that corresponds to the flow rate and the current selection, and providing the remote light source with a signal based on the determined energy usage rate.
Optionally, the processor is configured to determine the unit cost of energy being used to heat the water being supplied to the hot water outlet, and providing the remote light source with a signal based on the determined unit energy cost.
Optionally, according to the first or second aspects, the source of renewable energy comprises a solar water heating installation or a heat pump.
Optionally, according to the first or second aspects, the renewable energy source comprises a solar water heating installation or a heat pump.
Optionally, according to the first or second aspects, the auxiliary water heater is an electric water heater coupled to a networked electricity supply.
According to a third aspect, there is provided a light source for use with the method of any variant of the first aspect arranged to respond to a first user control input to turn on or increase illumination or to turn off or reduce illumination and to change colour and to respond to a second input from a heating appliance to adjust hue or colour in response to a signal indicative of energy usage.
According to a fourth aspect, there is provided a light source for use with the method of any variant of the first aspect arranged to shine light, from a position upstream of the user, through water flowing through the outlet.
Embodiments of various aspects of the disclosure will now be described by way of example only, with reference to the accompanying drawings, in which:
The instantaneous water heating appliance 101 includes a thermal energy store 104, which preferably includes a phase change material to store energy as latent heat, and a renewable energy source 105 which may be a heat pump such as an air or ground source heat pump, but could alternatively be a solar heating arrangement in which, for example a liquid such as water is heated using solar radiation. The renewable energy source will typically be associated with the premises in which the hot water supply system is located, typically domestic rather than commercial premises—and may supply just those premises, or may be shared between several dwellings or premises. The thermal energy store 104 typically includes a heat exchanger coupled to the renewable energy source 105, so that energy, in the form of heat, from the latter can be transferred to material in the energy store 104. Thus, a heat transfer liquid may be heated by the renewable energy source 105, circulated through a heat exchanger circuit in the energy store 104, and returned to the renewable energy source 105 for reheating. The appliance 101 also includes an auxiliary water heater 106, preferably an instantaneous water heater, which is coupled to a networked energy supply. Typically, the auxiliary water heater 106 will be an electrical heater using resistive or inductive heating, and the networked energy supply will be a mains electricity supply. Generally less preferred, but still contemplated, is to use a gas-powered water heater, connected to a mains gas supply.
A water supply 107, which may be a mains cold water supply, is coupled to the thermal energy store 104 where it passes through another circuit of the heat exchanger to extract energy from the energy storage material. The water supply 107 is also preferably, as shown, coupled to the auxiliary water heater 106 so that hot water can be produced without needing to pass through the thermal energy store 104. Heated water emerging from the thermal energy store passes at 108 to the auxiliary water heater 106, and then through a thermostatic mixing valve 109 on towards the hot water supply installation exemplified by pipework 110 and controllable outlet 102 (in practice there will typically be multiple controllable water outlets, including bath taps, shower outlets, handbasin taps, and a kitchen tap, but these are omitted here for ease of explanation). The mixing valve 109, which also receives a supply of cold water from supply 107, is coupled to, and electronically controlled by, a controller or processor 111 of the instantaneous water heating appliance 101.
The Figure also shows in broken lines a water feed from the supply 107 direct to the renewable energy source 105 and from the renewable energy source into the auxiliary water heater 106, but this arrangement is optional. In general, if the heat source 105 is a heat pump, energy from the heat pump may only be supplied to the energy store 104, and there is no feed of hot water direct from the energy source 105 to the auxiliary water heater 106. A possible configuration of the renewable heat source 105 and the thermal energy store 104 will be described in more detail later with reference to
Also shown is a sensing arrangement 119 to provide the processor with information on the status of the thermal energy store, in particular information to enable the processor to determine the energy storage status of the energy store. The sensing arrangement 119 may also measure the temperature of the energy storage medium, so that the processor 111 can determine the amount of energy stored as sensible heat. Various suitable sensing arrangements are described later in this application. The connections between the processor 111 and the various sensors and actuators may be wired, for example using a CAN bus arrangement, or may be wireless using transceivers 110 (for example using allocated frequencies in the ISM radio bands), or both.
The renewable energy source 105 is preferably a heat pump, such as an air source heat pump, and as such will generally be largely or wholly located outside the building in which the hot water supply system is installed. Typically, the heat pump will include a heat exchanger through which a fluid flows between the heat pump and the appliance 101, heat being taken up in the heat pump by the fluid and exchanged with the thermal energy store 104, cooled fluid returning to the heat exchanger in the heat pump to extract more energy. Preferably the heat pump supplies energy only to the premises housing the hot water supply system, so that the heat pump can be controlled optimally for the benefit of the premises.
Although shown as a separate item, the valve 109 which is controlled by the processor to mix cold water with water heated by the appliance 101 may alternatively be integrated with the appliance 101, either internally or externally, to make a largely self-contained appliance (it being understood that the renewable energy source 105, although shown as part of the appliance 101, will generally be a separate entity), that can provide temperature-controlled heated water across a wide heat range.
When the outlet 102 is opened, the flow sensor 114 senses the resulting flow, enabling the processor 111 to determine a corresponding flow rate. The processor 111 is aware or, or acquires the status (the percentage charge, or the energy content, or some similar measure—alternative techniques for which are described later) of the thermal energy store. The processor determines if there is sufficient stored energy to enable the flow rate to be supported at a target system supply temperature using just the energy in the thermal energy store. If not, the processor determines the status of the renewable energy source—for example, determining whether an associated heat pump is already running or can be started up after less than a predetermined delay. Depending upon the results of these determinations, the processor determines how best to satisfy the demand for hot water, that is the processor makes a selection of one or more of the auxiliary water heaters 106, the renewable energy source 105, and energy from the thermal energy store 104. The processor 111 applies a predetermined classification to the chosen selection and then sends a corresponding signal to the light source 150. On receiving the signal from the processor, the light source 150/160 displays the corresponding colour of light. Other properties of light emitted from the light source 150 may also be controlled by the processor 111, for example a particular modulation may be specified, and/or a particular hue and/or saturation. The light source 150 may itself include control electronics to enable it to respond to signals sent from the processor 111, or the light source may be configured to respond directly to control signals sent from the processor 111.
Also shown in
The processor may classify the selection into: a first category when the flow of water, at the target system supply temperature, demanded by the user at the outlet can be maintained using only energy from the thermal energy store or from the renewable energy source—and this may be considered the “green” category because the energy used comes (wholly or largely) from renewable sources; and a second category when the flow of water, at the target system supply temperature, demanded by the user at the outlet can only be maintained using the auxiliary water heater—that may be considered the less desirable category because it is likely to rely heavily on fossil fuels.
Alternatively, the processor may classify the selection into more categories or classes, for example into:
Based on these considerations, the light is preferably coloured green or blue for the first category and red for the second category and optionally amber or yellow for the third category. It may be found that a two-category system is attractive for some users, as it is easier to understand and there may be little interest in using more than two classes. In such a situation green and red are preferred as noted above because their significance is typically easy to understand, although other pairs of colours may be chosen for households containing someone who is colour blind, for example using blue instead of green to pair with red. Typically, three classes is as many as users feel comfortable with. Here the conventional traffic light metaphor is readily understood and is generally found to be intuitive.
In addition to classifying the energy used based on the source of the energy, the method and system may also involve determining an energy usage rate that corresponds to the flow rate and the current selection, and providing the remote light source with a signal based on the determined energy usage rate. When considering economising and reducing energy consumption, the rate at which energy is being used can be of as much significance as the source of the energy—and hence enabling the light source to signal this to the user is very attractive. Different energy usage rates could be signalled through the use of different displayed colours, either in an absolute sense if one chooses not to use colour to indicate energy source, or by overlaying an extra colour factor on the colour choice reflecting the source of the energy being used. For example, if the energy source is the thermal energy store, so that the processor signals to the light source to display a green colour, a darker or bluer green might be used to signify a lower rate of energy use, while a higher rate of energy use might use a paler or yellower shade of green. Similarly, if the water being supplied to the outlet were being heated by the auxiliary water heater 106, and the light source was controlled to display red, a lower rate of energy use might display a more orangey red, while a higher rate of energy use might display a deeper red.
The processor may additionally or alternatively be configured to determine the energy usage against a predetermined range of energy usage and signalling to a remote light source visible in the vicinity of the outlet a colour based on the determined energy usage it is possible, for example to provide a colour indication whose colour varies continuously or nearly continuously as the rate of energy usage changes. In many cases, however, it may be preferable to use step changes in colour or indicate changes between categories, because this may have more visual, and hence psychological impact, than smoothly changing colours. The suitably programmed processor 111 may be provided with a predetermined range of energy usage for an installation mapped to a corresponding range of colours, so that for any determined energy usage a corresponding colour may be selected and its identity, or more typically a code for its identity signalled to the one or more remote light sources.
Alternatively, energy usage rate may be indicated by modulating the light source at a modulation rate based on the determined energy usage rate. Modulating the light source with a modulation depth (e.g. reducing the maximum brightness by an amount in any of the ranges 10% to 100%, or 20% to 90%, preferably in the range 30% to 70%, e.g. by 50%) and at a rate discernible to a user, e.g. at a rate of a few Hz to fractional Hz (e.g. pulsing the light every few seconds), based on the determined energy usage rate, enables a user to be made aware of the rate at which their hot water usage is using energy. By providing in effect a visible pulse whose rate increases with the rate of energy usage, a user may be encouraged to reduce the hot water flow rate, thereby reducing the rate of energy usage and hence slowing the visible pulse. The strength of the “message” delivered by the pulsing light can be varied by varying the depth of modulation used—greater modulation depth signifying a greater opportunity to reduce the rate of energy usage.
In a further option, which could be used in addition to or as an alternative to the preceding options, the method may further comprise determining the unit cost of energy being used to heat the water being supplied to the hot water outlet, and providing the remote light source with a signal based on the determined unit energy cost. The processor 111 is preferably connected to the Internet or otherwise configured to receive data downloads, so that the processor can receive up to date tariff data for electricity and any other networked energy source, and preferably also weather data including forecast data. The processor is also provided with data for the running cost of the renewable energy source, e.g. the amount of electricity used to run the heat pump, or to run the solar water heating installation (which may include an electric pump and control electronics), and is also aware of any local electricity generation capability and the timing and amount of power generated. In this way, the processor is able to calculate a cost for energy stored in the thermal energy store, a current cost for running the renewable energy source, and a cost for using the auxiliary water heater coupled to a networked energy supply. Based on these cost data, the processor 111 is able to determine the unit cost of energy being used to heat the water being supplied to the hot water outlet, and to provide the remote light source with a signal based on the determined unit energy cost. A property of light emitted from the light source 150 or 160 can be used to represent the determined unit energy cost based on the signal received from the processor. For example, the colour saturation of the light source can be based on the determined energy usage rate.
The light source 150 may be integrated into a room light, so that a user of the hot water outlet can readily be made aware of the information carried by the light from the light source, and that reflect the information sent from the controller 111. If the light source 150 includes a “smart” bulb, the smart bulb can be caused to illuminate based on signals from the processor 111 even if the user has not herself turned on the light—so that even during the day, the user can be aware of the information fed from the processor 111.
The light source 150 may also arranged to provide ambient illumination, and the hue or colour of light from the light source may be changed in response to the signalling and information sent from the processor 111.
Additionally, or alternatively, the light source may be arranged to shine light into water that emerges from the hot water outlet, as shown schematically in
In any of these configurations or arrangements, the light source may comprise one or more RGB LEDs.
The energy bank 10 comprises an enclosure 12 and includes a heat exchanger. Within the enclosure 12 are an input-side circuit 14 of the heat exchanger for connection to a source of renewable energy—shown here as a heat pump 16, and an output-side circuit 18 of the heat exchanger for connection to an energy sink—shown here as a hot water supply system connected to a cold-water feed 20 and including one or more outlets 102. Also within the enclosure 12 is a phase-change material (PCM) for the storage of energy as latent heat (and also as sensible heat). The energy bank 10 also includes one or more status sensors 24, to provide a measurement indicative of the status of the PCM. For example, one or more of the status sensors 24 may be a pressure sensor to measure pressure within the enclosure. Preferably the enclosure also includes one or more temperature sensors 26 to measure temperatures within the phase change material. If, as is preferred, multiple temperature sensors are provided within the PCM, these are preferably spaced apart from the structure of the input and output circuits of the heat exchanger, and suitably spaced apart within the PCM to obtain a good “picture” of the state of the PCM.
The energy bank 10 has an associated system controller 28 which includes a processor 111 The controller may be integrated into the energy bank 10, but is more typically mounted separately. The controller 28 may also be provided with a user interface module 31, as an integrated or separate unit, or as a unit that may be detachably mounted to a body containing the controller 28. The user interface module 31 typically includes a display panel and keypad, for example in the form of a touch-sensitive display. The user interface module 31, if separate or separable from the controller 28 preferably includes a wireless communication capability to enable the processor 111 of the controller 28 and the user interface module to communicate with each other. The user interface module 31 may be used to display system status information, messages, advice and warnings to the user, and to receive user input and user commands—such as start and stop instructions, temperature settings, system overrides, etc.
The status sensor(s) is/are coupled to the processor 111, as is/are the temperature sensor(s) 26 if present. The processor 111 is also coupled to a processor/controller 32 in the heat pump 16, either through a wired connection, or wirelessly using associated transceivers 110 and 36, or through both a wired and a wireless connection. In this way, the system controller 28 is able to send instructions, such as a start instruction and a stop instruction, to the controller 32 of the heat pump 16. In the same way, the processor 111 is also able to receive information from the controller 32 of the heat pump 16, such as status updates, temperature information, etc.
The hot water supply installation also includes one or more flow sensors 38 which measure flow in the hot water supply system. As shown, such a flow sensor may be provided on the cold-water feed 20 to the system, and or between the output of the output-side circuit 18 of the heat exchanger. Optionally, one or more pressure sensors may also be included in the hot water supply system, and again the pressure sensor(s) may be provided upstream of the heat exchanger/energy bank, and/or downstream of the heat exchanger/energy bank—for example alongside one or more of the one or more flow sensors 38. The or each flow sensor, the or each temperature sensor, and the or each pressure sensor are coupled to the processor 111 of the system controller 28 with either or both of a wired or wireless connection, for example using one or more wireless transmitters or transceivers 40. Depending upon the nature(s) of the various sensors 24, 26, and 38, they may also be interrogatable by the processor 30 of the system controller 28.
Optionally, as shown, the energy bank 10 may include, within the enclosure 12, an electrical heating element 42 which is controlled by the processor 111 of the system controller 28, and which may on occasion be used as an alternative to the heat pump 16 to recharge the energy bank.
A method of controlling an installation according to an aspect of the invention will now be described with reference to
The method begins at 320 with generating a determination of the amount of energy stored as latent heat in the phase change material, based on information from one or more of the status sensors 24.
Then, at step 330, based at least in part on that determination, the processor decides whether to provide a start signal to the heat pump. Various factors which the processor may take into account in addition to the status of the PCM are introduced and discussed later in the specification.
The method begins at 400 with the processor receiving a signal indicating the opening of an outlet of the hot water supply system. The signal may for example come from a flow sensor 38 in the hot water supply system, or in the cold-water feed to the hot water system. At 402 the processor estimates a demand for hot water from the hot water supply system, based for example on an identity or type of the outlet that has been opened, or based on an instantaneous flow rate. The processor compares the estimated demand with a first threshold demand level. If the estimated demand is above the first threshold demand level, the processor generates at 404 a heat pump start message. If the estimated demand is below the first threshold demand level, the processor compares the estimated demand with a second threshold demand level, lower than the first. If the estimated demand is below the second threshold demand level, the processor determines at 406 to not to generate a heat pump start message.
If the estimated demand is between the first and the second threshold demand levels, the processor takes account to the energy storage level of the energy bank. This may involve the processor establishing afresh the energy storage level of the energy bank, or the processor may use recently generated information on the energy storage level of the energy bank.
If the determination 408 of the energy storage level for the energy bank is greater than a first energy storage level threshold, the processor determines at 406 not to generate a heat pump start message. Conversely, if the determination of the energy storage level for the energy bank is less than the first energy storage level threshold, the processor determines to generate a heat pump start message at 404.
A method of controlling an installation according to an aspect of the invention will now be described with reference to
At step 502 the processor 111 determines whether the flow rate indicated by the data from the sensor(s) indicate a high or a low flow, for example above or below a particular threshold. The processor may use more than one threshold to categorize the flow rate as high, medium, or low, or the categories could include very high, high, medium, and low. There may also be a category of very low or de minimus flow. The processor 111 may also be provided with information (e.g. in the form of a database, model, or MLA) about flow rates and flow signatures for each of the outlets 22, or each of the outlet types, of the hot water supply system (for example using a technique such as that described later in this patent application), the processor then characterising the detected flow rate as associated with a particular one of the outlets 22 or a particular type (shower outlet, bath outlet, kitchen sink outlet, washbasin outlet, handbasin outlet, for example).
If the determination indicates that the demand for hot water is low 503, the processor then, in step 504, takes account of the status of the power bank 10, based on information from at least the status sensor 24. The processor 111 may interrogate the status sensor 24 (e.g., a pressure sensor) at this stage, or may check a recently updated energy bank status, in either case determining whether the energy bank is in a high energy state 505 (with a large proportion of the potential latent heat capacity of the energy bank available for use) or in a low energy state 506 (with a small proportion of the potential latent heat capacity of the energy bank available for use). The processor may also take account of information from the temperature sensor(s) 26, for example to take account of sensible energy stored in the energy bank 10. If the processor 111 determines a high energy state, the processor determines not to send a start instruction to the heat pump, and the process terminates at 507. If the processor 111 determines a low energy state, the processor may then determine at 506 to send 522 a start instruction to the heat pump.
If the determination indicates that the demand for hot water is high 508, the processor may then, in step 509, takes account of the status of the power bank 10, based on information from at least the status sensor 24. The processor 111 may interrogate the status sensor 24 at this stage, or may check a recently updated energy bank status, in either case determining whether the energy bank is in a high energy state 510 (with a large proportion of the potential latent heat capacity of the energy bank available for use) or in a low energy state 512 (with a small proportion of the potential latent heat capacity of the energy bank available for use).
The processor may also take account of information from the temperature sensor(s) 26, for example to take account of sensible energy stored in the energy bank 10. If the processor 111 determines a high energy state 510, the processor optionally determines a predicted hot water demand in step 514. But the processor may alternatively be configured to issue an instruction to start the heat pump at 522 based simply on the magnitude of the flow rate, and without predicting hot water demand (as indicated by the cross-hatched arrow 511).
In step 514, the processor 111 may take account of the determined identity (i.e., a particular outlet) or type of water outlet to predict hot water demand. For example, if the outlet is identified as a kitchen sink outlet, it is unlikely that the tap will be run for more than 30 seconds to a minute. Whereas, if the outlet is a bath tap, the tap is likely to remain open for several minutes with a demand for perhaps 120 to 150 litres of hot water.
In the first situation, the processor 111 will determine at 516 not to send a start signal to the heat pump, but will instead either end the process, or more preferably continue to monitor the flow rate at 518 to see how long the flow continues. If the flow stops within the predicted time, the process ends at 520, but if the flow of water continues for longer than predicted, the processor moves at 519 back to step 509. In the second situation, the processor 111 will determine at 521 to send 522 a start signal to the heat pump (and the arrow 511 indicates a decision to start the heat pump based simply on the instantaneous flow rate or the identification of the outlet (or outlet type) as being associated with the withdrawal of significant volumes of hot water from the hot water supply system.
After starting the heat pump at 522 (either from the determination at 506 or at 521), the processor 111 continues at 524 to monitor (periodically or continuously) the power bank status, until the status reaches some threshold level of charge 525, at which the processor sends a signal 526 to turn off the heat pump.
The method begins at step 600 with the processor 111 estimating the amount of energy stored in the phase change material of the energy bank 10 as latent heat. The amount of heat may be an absolute amount in kJoules, but may equally well be simply a measure of the proportion of the potential latent heat capacity that is currently available. In other words, the processor may effectively determine the proportion of the phase change material that is still in the phase with the higher energy state. So, for example, if the phase change material is a paraffin wax, with a phase change from liquid to solid, the liquid phase is the higher energy phase, incorporating the latent heat of fusion, and the solid phase is the lower energy phase, the latent heat of fusion having been given up on solidification.
If the processor determines that the amount of energy stored as latent heat is sufficient 602, i.e., exceeds some predetermined threshold, the method moves to step 604 at which the process halts, and the processor awaits the next check 600.
If the processor determines that the amount of energy stored as latent heat is not sufficient 606, i.e., is at or below some predetermined threshold the method moves to step 608. At step 608, the processor determines the likelihood of significant hot water demand within a coming period of time (e.g., within the next half hour, hour, 2, 3, or 4 hours). The period of time considered is a factor of the heat capacity of the energy bank, the size of the energy shortfall determined, and the capacity of the heat pump to recharge the energy bank under those circumstances. It will be appreciated that the demand period considered should be great enough to enable the heat pump to recharge the energy bank sufficiently within the period so that the energy bank will be optimally charged (possibly fully charged) to be able to cope with the predicted or anticipated demand. Conversely, the heat pump should not be used to recharge the energy bank so long in advance of the expected/predicted energy demand that the energy bank will lose a significant quantity of energy through radiation, conduction, or convection.
The processor may rely on a database, model, calendar or schedule, and any and all of these may include learned behaviours and patterns of behaviour, and scheduled events (such as scheduled absences or events scheduled for some other location). The processor may also have access to local weather reports, for example provided (pushed or received) over the Internet, or in a radio transmission, and/or an external thermometer.
If the processor determines 610 that there is a low likelihood of significant hot water demand within the period, the method moves to step 604 at which the process halts, and the processor awaits the next check 600.
If the processor determines 612 that there is a high likelihood of significant hot water demand within the period, the method moves to step 614 at which the heat pump is turned on: for example, the processor 30 sends an instruction to the heat pump 16, so that the processor 32 of the heat pump initiates the heat pump starting procedure, after which the heat pump starts to supply heat to the input side of the heat exchanger, thereby putting energy into the phase change material. The processor then, in step 616, repeatedly determines whether sufficient energy is now stored in the energy bank as latent heat of the phase change material. Once the processor has determined 618 that sufficient energy is now stored in the energy bank as latent heat of the phase change material, the method moves to step 620, and the heat pump is turned off, for example by the processor 30 sending an appropriate instruction. As long as the processor determines 622 that insufficient energy is stored, the method continues.
Referring back to
The energy bank may therefore further comprise one or more optical sources to launch light into the phase change material, and the one or more status sensors 24 may include an optical sensing arrangement to detect light launched from the optical source (s) after the light has passed through the phase change material. The change between phases in the phase change material gives rise to reversible changes in optical properties of the phase change material, and hence observing optical properties of the PCM can be used to glean information about the state of the PCM. Preferably, optical properties of the PCM are observed in several areas of the PCM, and preferably in different directions within the material. For example, optical sources and sensors may be arranged so that light from the source(s) passes lengthwise through the PCM at one or more positions, and other source(s) and sensor(s) may be arranged so that light from the source(s) passes width wise through the PCM at one or more positions and in one or more orientations (through the width and or through the thickness).
The optical source(s) may be controllable to produce light of different colours and the optical sensing arrangement(s) may be configured to detect at least some of different colours. By selecting appropriate colours of light, based on the particular PCM chosen for any application, it may be possible to determine more accurately the extent to which the phase of the PCM has changed.
Preferably the optical source comprises a plurality of separately activatable devices. Coupling the optical sensing arrangement to a processor which is configured to estimate an amount of energy stored in the phase change material based on information received from the optical sensing arrangement provides a means of determining the amount of energy stored as latent heat within the PCM, and this information can be used in controlling the heat pump. In particular, such information may make possible more efficient and appropriate use of the heat pump in charging the PCM energy bank.
As a further option, the one or more status sensors 24 to provide measurement data indicative of the amount of energy stored as latent heat in the phase change material may include an acoustic source configured to launch sound into the phase change material, and an acoustic sensing arrangement to detect sound launched from the acoustic source after the sound has passed through the phase change material. The change between phases in the phase change material gives rise to reversible changes in sound absorbing properties of the phase change material, and hence observing sonic properties of the PCM can be used to glean information about the state of the PCM. The acoustic source may be configured to produce ultrasound.
In such a situation, it may be convenient to have, as shown, two separate circuits, 130 and 131, to supply water to the various outlets.
The master bathroom 121 is shown as including a shower outlet 135, a bath tap or faucet 136, and a tap 137 for a sink. The en-suite shower rooms 122 and 123 also include a shower outlet 135, and a tap 137 for a sink. Conversely, the cloakroom contains just a W.C. (not shown) and a hand basin with a tap 138. Finally, the kitchen has a sink with a tap 139.
A processor, or system controller, 140, with an associated memory 141, is coupled to the at least one flow measurement device 110 and the at least one flow regulator 115. It will be appreciated that each of the two circuits 130 and 131 is provided with a respective flow measurement device 110 and flow regulator 115 The processor is also optionally connected to one or more temperature sensors 143, one for each of the circuits 130 and 131. This processor may be associated with an energy bank as previously described.
The processor is also coupled to an RF transceiver 142, which includes at least one RF transmitter and at least one RF receiver, for bidirectional communication via Wi-Fi, Bluetooth, or the like, and preferably also to the Internet 144 for connection to a server or central station 145, and optionally to a cellular radio network (such as LTE, UMTS, 4G, 5G, etc.). By means of the RF transceiver 142 and/or the connection to the Internet, the processor 140 is able to communicate with a mobile device 149, which may for example be a smart phone or tablet, for use by an installation engineer in mapping the in-building water supply installation. The mobile device 149 includes software, such as a specific app, that co-operates with corresponding software in the system controller 140 and also potentially within server 145, to facilitate the mapping methods according to embodiments of the invention, and in particular to synchronize actions taken by the engineer to a clock of the system controller 140/server 145. The memory 141 contains code to enable the processor to perform a method of mapping an in-building water supply installation processor, for example during a process of commissioning a new installation. For the sake of description, consider
During the commissioning process an engineer will be asked by the processor/system controller 140 to define all hot water outlets (for e.g., tap, shower, bath, kitchen). The system controller will ask the engineer to fully open each of the outlets (taps, shower outlets, etc.) and will monitor the resulting water flow, by means of the relevant flow measurement device 110. During this process, the relevant flow measurement device 110 will measure water flow and the processor will receive these data and will add the results to a database. Based on this information, the system will subsequently be able to provide the most efficient flow into each single tap, by controlling the relevant flow control device 115, when any outlet is opened.
A method of mapping an in-building water supply installation according to an aspect of the disclosure will now be described with reference to
The engineer may then work her way around the premises selecting an outlet identity from a list or menu on the app, or entering an unambiguous identifier, opening each of the outlets in turn. Or the system controller may already have been provided with a list of all the taps, etc. (generally “controllable outlets”) and may prompt the engineer, by sending another message to the mobile device 149, to go to the relevant outlet. The app preferably includes the option for the engineer to send a message to the system controller 140/server 145, that she is in place and ready to receive an instruction to open the next controllable outlet. The process is then repeated for each of the other hot water outlets, until all the outlets and their flow characteristics—namely the lag before flow is detected, the rate of rise of flow, the maximum flow rate, and any other identifiable characteristics have been captured and stored in a database. By using the characteristics stored in the database, the processor 140 is then subsequently able to identify the opening of a particular one of the plurality of controllable water outlets based on the similarity of a detected flow characteristic to a respective flow characteristic.
The processor is also provided with some rules concerning preferred flow rates and, optionally, flow durations, based on the type of outlet (bath tap, kitchen tap, basin tap, cloakroom tap) and its location (main bathroom, en-suite, child's room, adult's room, cloakroom, kitchen, for example), and use these rules, along with the outlet identity recognised from the detected flow characteristics, to determine a target flow rate. The targeted flow rate is then imposed by the system controller 140 by controlling the relevant flow controller 115, and preferably monitored by the corresponding flow measurement device 110. In this way, by controlling at least one flow regulator, based on the identification of the relevant outlet, the processor 140 is able control a supply of water to the identified controllable water outlet.
Each of the respective flow characteristic may include a respective stable flow rate. The method may then further comprise configuring the processor 140 to control the at least one flow regulator 115 to impose at least a 10% cut in the flow rate to each of each of the plurality of controllable water outlets, based on the respective stable flow rate. Optionally, the method may further comprise configuring the processor 140 to control the at least one flow regulator 115 to impose at least a 10% cut in the flow rate, based on respective stable flow rate, to any of the plurality of controllable water outlets whose respective stable flow rate is greater than 7 litres per minute. This is of particular application for taps that serve basins in bathrooms, en suites, and most particularly cloakrooms, where taps are often largely used to provide water for handwashing—which can be achieved effectively with quite modest flow rates.
The above-described technique of mapping a hot water supply installation may be used to populate a database or train logic, such as a neural network or machine learning algorithm (MLA), which may be used by a processor associated with an energy bank as previously described, so that the processor is better able to identify a particular outlet or outlet type from detected flow behaviour and hence to more readily estimate a demand for hot water from a hot water supply. This in turn may improve the efficiency of controlling the heat pump and of using the energy bank.
Having described an energy bank and the installation and operation of an energy bank in a hot water supply installation, we will now consider how the energy bank and heat pump may be integrated into both a hot water supply system and a space heating arrangement.
Typically, the phase-change material in the heat exchanger has an energy storage capacity (in terms of the amount of energy stored by virtue of the latent heat of fusion) of between 2 and 5 MJoules, although more energy storage is possible and can be useful. And of course, less energy storage is also possible, but in general one wants to maximise (subject to practical constraints based on physical dimensions, weight, cost and safety) the potential for energy storage in the phase-change material of the interface unit 10. More will be said about suitable phase-change materials and their properties, and also about dimensions etc. later in this specification.
The input side circuit 14 is connected to a pipe or conduit 18 which is in turn fed from node 20, from pipe 22 which has a coupling 24 for connection to a feed from a heat pump. Node 20 also feeds fluid from the heat pump to pipe 26 which terminates in a coupling 28 which is intended for connection to a heating network of a house or flat—for example for plumbing into underfloor heating or a network of radiators or both. Thus, once the interface unit 10 is fully installed and operational, fluid heated by a heat pump (which is located outside the house or flat) passes through coupling 24 and along pipe 22 to node 20, from where, depending upon the setting of a 3-port valve 32, the fluid flow passes along pipe 18 to the input-side circuit 14 of the heat exchanger, or along pipe 26 and out through coupling 28 to the heating infrastructure of the house or flat.
Heated fluid from the heat pump flows through the input-side circuit 14 of the heat exchanger and out of the heat exchanger 12 along pipe 30. In use, under some circumstance, heat carried by the heated fluid from the heat pump gives up some of its energy to the phase change material inside the heat exchanger and some to water in the output-side circuit 16. Under other circumstances, as will be explained later, fluid flowing through the input-side circuit 14 of the heat exchanger actually acquires heat from the phase change material.
Pipe 30 feeds fluid that leaves the input-side circuit 14 to a motorized 3-port valve 32 and then, depending upon the status of the valve out along pipe 34 to pump 36. Pump 36 serves to push the flow on to the external heat pump via coupling 38.
The motorized 3-port valve 32 also receives fluid from pipe 40 which receives, via coupling 42, fluid returning from the heating infrastructure (e.g., radiators) of the house or flat.
Between the motorized 3-port valve 32 and the pump 36 a trio of transducers are provided: a temperature transducer 44, a flow transducer 46, and a pressure transducer 48. In addition, a temperature transducer 49 is provided in the pipe 22 which brings in fluid from the output of the heat pump. These transducers, like all the others in the interface unit 10, are operatively connected to or addressable by a processor, not shown, which is typically provided as part of the interface unit—but which can be provided in a separate module.
Although not illustrated in
Also coupled to pipe 34 is an expansion vessel 50, to which is connected a valve 52 by means of which a filling loop may be connected to top up fluid in the heating circuit. Also shown as part of the heating circuit of the interface unit are a pressure relief valve 54, intermediate the node 20 and the input-side circuit 14, and a strainer 56 (to capture particulate contaminants) intermediate coupling 42 and the 3-port valve 32.
The heat exchanger 12 is also provided with several transducers, including at least one temperature transducer 58, although more (e.g., up to 4 or more) are preferable provided, as shown, and a pressure transducer 60. In the example shown, the heat exchanger includes 4 temperature transducers uniformly distributed within the phase change material so that temperature variations can be determined (and hence knowledge obtained about the state of the phase change material throughout its bulk). Such an arrangement may be of particular benefit during the design/implementation phase as a means to optimise design of the heat exchanger—including in optimising addition heat transfer arrangements. But such an arrangement may also continue to be of benefit in deployed systems as having multiple sensors can provide useful information to the processor and machine learning algorithms employed by the processor (either of just the interface unit, and/or of a processor of a system including the interface unit.
The arrangement of the cold-water feed and the hot water circuit of the interface unit 10 will now be described. A coupling 62 is provided for connection to a cold feed from a water main. Typically, before water from the water main reaches the interface unit 10, the water will have passed through an anti-syphon non-return valve and may have had its pressure reduced. From coupling 62 cold water passes along pipe to the output-side circuit 16 of the heat exchanger 12. Given that we provide a processor that is monitoring numerous sensors in the interface unit, the same processor can optionally be given one more task to do. That is to monitor the pressure at which cold water is delivered from the mains water supply. To this end, a further pressure sensor can be introduced into the cold-water supply line upstream of coupling 62, and in particular upstream of any pressure reducing arrangement within the premises. The processor can then continually or periodically monitor the supplied water pressure, and even prompt the owner/user to seek compensation from the water supply company if the water main supplies water at a pressure below the statutory minimum.
From the output-side circuit 16 water, which may have been heated by its passage through the heat exchanger, passes along a pipe 66 to an electrical heating unit 68. The electrical heating unit 68, which is under the control of the processor mentioned previously, may comprise a resistive or inductive heating arrangement whose heat output can be modulated in accordance with instructions from the processor.
The processor is configured to control the electrical heater, based on information about the status of the phase-change material and of the heat pump.
Typically, the electrical heating unit 68 has a power rating of no more than 10 kW, although under some circumstances a more powerful heater, e.g., 12 kW, may be provided.
From the electric heater 68, what will by now hot water passes along a pipe 70 to a coupling 74 to which the hot water circuit, including controllable outlets such as taps and showers, of the house or flat will be connected.
A temperature transducer 76 is provided after the electric heater 68, for example at the outlet of the electric heater 68 to provide information on the water temperature at the outlet of the hot water system. A pressure relief valve 77 is also provided in the hot water supply, and while this is shown as being located between the electric heater 68 and the outlet temperature transducer 76, its precise location is unimportant—as indeed is the case for many of the components illustrated in
Also somewhere in the hot water supply line is a pressure transducer 79 and or a flow transducer 81 either of which can be used by the processor to detect a call for hot water—i.e., detect the opening of a controllable outlet such as a tap or shower. The flow transducer is preferably one which is free from moving parts, for example based on sonic flow detection or magnetic flow detection. The processor can then use information from one or both of these transducers, along with its stored logic, to decide whether to signal to the heat pump to start.
It will be appreciated that the processor can call on the heat pump to start either based on demand for space heating (e.g., based on a stored program either in the processor or in an external controller, and/or based on signals from one or more thermostats—e.g., room stats, external stats, underfloor heating stats) or demand for hot water. Control of the heat pump may be in the form of simple on/off commands, but may also or alternatively be in the form of modulation (using, for example, a ModBus).
As is the case with the heating circuit of the interface unit, a trio of transducers are provided along the cold-water feed pipe 64: a temperature transducer 78, a flow transducer 80, and a pressure transducer 82. Another temperature transducer 84 is also provided in pipe 66 intermediate the outlet of the output-side circuit 16 of the heat exchanger 12 and the electric heater 68. These transducers are again all operatively connected to or addressable by the processor mentioned previously.
Also shown on the cold-water supply line 64 are a magnetic or electrical water conditioner 86, a motorised and modulatable valve 88 (which like all the motorised valves may be controlled by the processor mentioned previously), a non-return valve 90 and an expansion vessel 92. The modulatable valve 88 can be controlled to regulate the flow of cold water to maintain a desired temperature of hot water (measured for example by temperature transducer 76).
Valves 94 and 96 are also provided for connection to external storage tanks for the storage of cold and heated water respectively. Finally, a double check valve 98 connects cold feed pipe 64 to another valve 100 which can be used with a filling loop to connect to previously mentioned valve 52 for charging the heating circuit with more water or a mix of water and corrosion inhibiter.
It should be noted that
Although not shown in
It has long been the practice of energy supply companies to have tariffs where the cost of a unit of electricity varies according to the time of day, to take account of times of increased or reduced demand and to help shape customer behaviour to better balance demand to supply capacity. Historically, tariff plans were rather coarse reflecting the technology both of power generation and of consumption. But increasing incorporation of renewable energy sources of electrical power—such as solar power (e.g., from photovoltaic cells, panels, and farms) and wind power, into the power generation fabric of countries has spurred the development of a more dynamic pricing of energy. This approach reflects the variability inherent in such weather-dependent power generation. Initially such dynamic pricing was largely restricted to large scale users, increasingly dynamic pricing is being offered to domestic consumers.
The degree of dynamism of the pricing varies from country to country, and also between different producers within a given country. At one extreme, “dynamic” pricing is little more than the offering of different tariffs in different time windows over the day, and such tariffs may apply for weeks, months, or seasons without variation. But some dynamic pricing regimes enable the supplier to change prices with a day's notice or less—so for example, customers may be offered today prices for half-hour slots tomorrow. Time slots of as short as 6 minutes are offered in some countries, and conceivably the lead time for notifying consumers of forthcoming tariffs can be reduced further by including “intelligence” in energy-consuming equipment.
Because it is possible to use short- and medium-term weather predictions to predict both the amount of energy likely to be produced by solar and wind installations, and the likely scale of power demand for heating and cooling, it becomes possible to predict periods of extremes of demand. Some power generation companies with significant renewable generation capacity have even been known to offer negative charging for electricity—literally paying customers to use the excess power. More often, power may be offered at a small fraction of the usual rate.
By incorporating an electric heater into an energy storage unit, such as a heat exchanger of systems according to the disclosure, it becomes possible for consumers to take advantage of periods of low-cost supply and to reduce their reliance on electrical power at times of high energy prices. This not only benefits the individual consumer, but it is also beneficial more generally as it can reduce demand at times when excess demand must be met by burning fossil fuels.
The processor of the interface unit has a wired or wireless connection (or both) to a data network, such as the Internet, to enable the processor to receive dynamic pricing information from energy suppliers. The processor also preferably has a data link connection (e.g., a ModBus) to the heat pump, both to send instructions to the heat pump and to receive information (e.g., status information and temperature information) from the heat pump. The processor has logic which enables it* to learn the behaviour of the household, and with this and the dynamic pricing information, the processor is able to determine whether and when to use cheaper electricity to pre-charge the heating system. This may be by heating the energy storage medium using an electrical element inside the heat exchanger, but alternatively this can be by driving the heat pump to a higher-than-normal temperature—for example 60 Celsius rather than between 40 and 48 Celsius. The efficiency of the heat pump reduces when it operates at higher temperature, but this can be taken into account by the processor in deciding when and how best to use cheaper electricity. *Because the system processor is connectable to a data network, such as the Internet and/or a provider's intranet, the local system processor can benefit from external computing power. So, for example the manufacturer of the interface unit is likely to have a cloud presence (or intranet) where computing power is provided for calculations of, for example, predicted:
To protect users from the risk of scalding by overheated water from the hot water supply system it is sensible to provide a scalding protection feature. This may take the form of providing an electrically controllable (modulatable) valve to mix cold water from the cold-water supply into hot water as it leaves the output circuit of the heat exchanger (the extra valve can be mounted between the nodes to which existing valves 94 and 96 previously mentioned).
One notable distinction of interface units according to the disclosure with respect to gas combi boilers is that while the containers of the latter generally have to be made of non-combustible materials—such as steel, due to the presence of a hot combustion chamber, the internal temperatures of an interface unit will generally be considerably less than 100 Celsius, typically less than 70 Celsius, and often less than 60 Celsius. So, it becomes practical to use flammable materials such a wood, bamboo, or even paper, in fabricating a container for the interface unit.
The lack of combustion also opens up the possibility to install interface units in locations that would generally never be considered as suitable for the installation of gas combi boilers—and of course, unlike a gas combi boiler, interface units according to the disclosure, do not require a flue for exhaust gases. So, for example, it becomes possible to configure an interface unit for installation beneath a kitchen worktop, and even to make use of the notorious dead spot represented by an under-counter corner. For installation in such a location the interface unit could actually be integrated into an under-counter cupboard—preferably through a collaboration with a manufacturer of kitchen cabinets. But greatest flexibility for deployment would be retained by having an interface unit that effectively sits behind some form of cabinet, the cabinet being configured to allow access to the interface unit. The interface unit would then preferably be configured to permit the circulation pump 36 to be slid out and away from the heat exchanger 12 before the circulation pump 36 is decoupled from the flow path of the input-side circuit.
Consideration can also be given to taking advantage of other space frequently wasted in fitted kitchens, namely the space beneath under-counter cupboards. There is often more a space with a height of more than 150 mm, and a depth of around 600 mm, with widths of 300, 400, 500, 600 mm or more (although allowance needs to be made for any legs supporting the cabinets). For new installations in particular, or where a combi boiler is being replaced along with a kitchen refit, it makes sense to use these spaces at least to accommodate the heat exchanger of the interface unit—or to use more than one heat exchanger unit for a given interface unit.
Particularly for interface units designed for wall mounting, although potentially beneficial whatever the application of the interface unit, it will often be desirable to design the interface unit as a plurality of modules. With such designs it can be convenient to have the heat exchanger as one of the of modules, because the presence of the phase-change material can result in the heat exchanger alone weighing more than 25 kg. For reasons of health and safety, and in order to facilitate one-person installation, it would be desirable to ensure that an interface unit can be delivered as a set of modules none of which weighs more than about 25 kg.
Such a weight constraint can be supported by making one of the modules a chassis for mounting the interface unit to a structure. For example, where an interface unit is to be wall mounted in place of an existing gas combi boiler, it can be convenient if a chassis, by which the other modules are supported, can first be fixed to the wall. Preferably the chassis is designed to work with the positions of existing fixing points used to support the combi boiler that is being replaced. This could potentially be done by providing a “universal” chassis that has fixing holes preformed according to the spacings and positions of popular gas combi boilers. Alternatively, it could be cost effective to produce a range of chassis each having hole positions/sizes/spacings to match those of particular manufacturer's boilers. Then one just needs to specify the right chassis to replace the relevant manufacturer's boiler. There are multiple benefits to this approach: it avoids the need to drill more holes for plugs to take fixing bolts—and not only does this eliminate the time needed to mark out, drill the holes and clean up, but it avoids the need to further weaken the structure of the dwelling where installation is taking place—which can be an important consideration given the low cost construction techniques and materials frequently used in “starter homes” and other low cost housing.
Preferably the heat exchanger module and the chassis module are configured to couple together. In this way it may be possible to avoid the need for separable fastenings, again saving installation time.
Preferably an additional module includes first interconnects, e.g., 62 and 74, to couple the output side circuit 16 of the heat exchanger 12 to the in-building hot water system. Preferably the additional module also includes second interconnects, e.g., 38 and 24, to couple the input side circuit 14 of the heat exchanger 12 to the heat pump. Preferably the additional module also includes third interconnects, e.g., 42 and 28, to couple the interface unit to the heat circuit of the premises where the interface unit is to be used. It will be appreciated that by mounting heat exchanger to the chassis, which is itself directly connected to the wall, rather than first mounting the connections to the chassis, the weight of the heat exchanger is kept closer to the wall, reducing the cantilever loading effect on the wall fixings that secure the interface unit to the wall.
Phase Change Materials
One suitable class of phase change materials are paraffin waxes which have a solid-liquid phase change at temperatures of interest for domestic hot water supplies and for use in combination with heat pumps. Of particular interest are paraffin waxes that melt at temperatures in the range 40 to 60 Celsius, and within this range waxes can be found that melt at different temperatures to suit specific applications. Typical latent heat capacity is between about 180 kJ/kg and 230 kJ/kg and a specific heat capacity of perhaps 2.27 Jg−1K−1 in the liquid phase, and 2.1 Jg−1K−1 in the solid phase. It can be seen that very considerable amounts of energy can be stored taking using the latent heat of fusion. More energy can also be stored by heating the phase change liquid above its melting point. For example, when electricity costs are relatively low and it can be predicted that there will shortly be a need for hot water (at a time when electricity is likely to, or known to be going to, cost more perhaps), then it can make sense to run the heat pump at a higher-than-normal temperature to “overheat” the thermal energy store.
A suitable choice of wax may be one with a melting point at around 48 Celsius, such as n-tricosane C23, or paraffin C20-C33. Applying the standard 3K temperature difference across the heat exchanger (between the liquid supplied by the heat pump and the phase change material in the heat exchanger) gives a heat pump liquid temperature of around 51 Celsius. And similarly on the output side, allowing a 3K temperature drop, we arrive at a water temperature of 45 Celsius which is satisfactory for general domestic hot water—hot enough for kitchen taps, but potentially a little high for shower/bathroom taps—but obviously cold water can always be added to a flow to reduce water temperature. Of course, if the household are trained to accept lower hot water temperatures, or if they are acceptable for some other reason, then potentially a phase change material with a lower melting point may be considered, but generally a phase transition temperature in the range 45 to 50 is likely to be a good choice. Obviously, we will want to take into account the risk of Legionella from storing water at such a temperature.
Heat pumps (for example ground source or air source heat pumps) have operating temperatures of up to 60 Celsius (although by using propane as a refrigerant, operating temperatures of up to 72 Celsius are possible), but their efficiencies tend to be much higher when run at temperatures in the range of 45 to 50 Celsius. So, our 51 Celsius, from a phase transition temperature of 48 Celsius is likely to be satisfactory.
Consideration also needs to be given to the temperature performance of the heat pump. Generally, the maximum ΔT (the difference between the input and output temperature of the fluid heated by the heat pump) is preferably kept in the range of 5 to 7 Celsius, although it can be as high as 10 Celsius.
Although paraffin waxes are a preferred material for use as the energy storage medium, they are not the only suitable materials. Salt hydrates are also suitable for latent heat energy storage systems such as the present ones. Salt hydrates in this context are mixtures of inorganic salts and water, with the phase change involving the loss of all or much of their water. At the phase transition, the hydrate crystals are divided into anhydrous (or less aqueous) salt and water. Advantages of salt hydrates are that they have much higher thermal conductivities than paraffin waxes (between 2 to 5 times higher), and a much smaller volume change with phase transition. A suitable salt hydrate for the current application is Na2S2O3·5H2O, which has a melting point around 48 to 49 Celsius, and latent heat of 200/220 kJ/kg.
In terms simply of energy storage, consideration can also be given to using PCMs with phase transition temperatures that are significantly above the 40-50 Celsius range. For example, a paraffin wax, waxes being available with a wide range of melting points:
Alternatively, a salt hydrate such as CH3COONa·3H2O—which has a melting point around 58 Celsius, and latent heat of 226/265 kJ/kg may be used.
Thus far, the thermal energy store has largely been described as having a single mass of phase change material within a heat exchanger that has input and output circuits each in the form of one or more coils or loops. But it may also be beneficial in terms of rate of heat transfer for example, to encapsulate the phase change material in a plurality of sealed bodies—for example in metal (e.g. copper or copper alloy) cylinders (or other elongate forms)—which are surrounded by a heat transfer liquid from which the output circuit (which is preferably used to provide hot water for a (domestic) hot water system) extracts heat.
With such a configuration the heat transfer liquid may either be sealed in the heat exchanger or, more preferably, the heat transfer liquid may flow through the energy store and may be the heat transfer liquid that transfers heat from the green energy source (e.g. a heat pump) without the use of an input heat transfer coil in the energy store. In this way, the input circuit may be provided simply by one (or more generally multiple) inlets and one or more outlets, so that heat transfer liquid passes freely through the heat exchanger, without being confined by a coil or other regular conduit, the heat transfer liquid transferring heat to or from the encapsulated PCM and then on to the output circuit (and thus to water in the output circuit). In this way, the input circuit is defined by the one or more inlets and the one or more out for the heat transfer liquid, and the freeform path(s) past the encapsulated PCM and through the energy store.
Preferably the PCM is encapsulated in multiple elongate closed-ended pipes arranged in one or more spaced arrangements (such as staggered rows of pipes, each row comprising a plurality of spaced apart pipes) with the heat transfer fluid preferably arranged to flow laterally (or transverse to the length of the pipe or other encapsulating enclosure) over the pipes—either on route from the inlets to the outlets or, if an input coil is used, as directed by one or more impellers provided within the thermal energy store.
Optionally, the output circuit may be arranged to be at the top of the energy store and positioned over and above the encapsulated PCM—the containers of which may be disposed horizontally and either above an input loop or coil (so that convection supports energy transfer upwards through the energy store) or with inlets direction incoming heat transfer liquid against the encapsulated PCM and optionally towards the output circuit above. If one or more impellers is used, preferably the or each impeller is magnetically coupled to an externally mounted motor—so that the integrity of the enclosure of the energy store is not compromised.
Optionally the PCM may be encapsulated in elongate tubes, typically of circular cross section, with nominal external diameters in the range of 20 to 67 mm, for example 22 mm, 28 mm, 35 mm, 42 mm, 54 mm, or 67 mm, and typically these tubes will be formed of a copper suitable for plumbing use. Preferably, the pipes are between 22 mm and 54 mm, for example between 28 mm and 42 mm external diameter.
The heat transfer liquid is preferably water or a water-based liquid such as water mixed with one or more of a flow additive, a corrosion inhibitor, an anti-freeze, a biocide,—and may for example comprise an inhibitor of the type designed for use in central heating systems—such as Sentinel X100 or Fernox F1 (both®)—suitably diluted in water.
Thus, throughout the description and claims of the present application the expression input circuit should be construed, unless the context clearly requires otherwise, to include an arrangement as just described and in which the path of liquid flow from the input of the input circuit to its output is not defined by a regular conduit but rather involves the liquid flowing substantially freely within the enclosure of the energy store.
The PCM may be encapsulated in a plurality of elongate cylinders of circular or generally circular cross section, the cylinders preferably being arranged spaced apart in one or more rows. Preferably the cylinders in adjacent rows are offset with respect to each other to facilitate heat transfer from and to the heat transfer liquid. Optionally an input arrangement is provided in which heat transfer liquid is introduced to the space about the encapsulating bodies by one or more input ports which may be in the form of a plurality of input nozzles, that direct the input heat transfer liquid towards and onto the encapsulating bodies fed by an input manifold. The bores of the nozzles at their outputs may be generally circular in section or may be elongate to produce a jet or stream of liquid that more effectively transfers heat to the encapsulated PCM. The manifold may be fed from a single end or from opposed ends with a view to increasing the flow rate and reducing pressure loss.
The heat transfer liquid may be pumped into the energy store 12 as the result of action of a pump of the green energy source (e.g. a heat pump or solar hot water system), or of another system pump, or the thermal energy store may include its own pump. After emerging from the energy store at one or more outlets of the input circuit the heat transfer liquid may pass directly back to the energy source (e.g. the heat pump) or may be switchable, through the use of one or more valves, to pass first to a heating installation (e.g. underfloor heating, radiators, or some other form of space heating) before returning to the green energy source.
The encapsulating bodies may be disposed horizontally with the coil of the output circuit positioned above and over the encapsulating bodies. It will be appreciated that this is merely one of many possible arrangements and orientations. The same arrangement could equally well be positioned with the encapsulating bodies arranged vertically.
Alternatively an energy store using PCM encapsulation may again use cylindrical elongate encapsulation bodies such as those previously described, but in this case with an input circuit in the form of conduit for example in the form of a coil. The encapsulation bodies may be arranged with their long axes disposed vertically, and the input 14 and output 18 coils disposed to either side of the energy store 12. But again this arrangement could also be used in an alternative orientation, such as with the input circuit at the bottom and the output circuit at the top, and the encapsulation bodies with their long axes disposed horizontally. Preferably one or more impellers are arranged within the energy store 12 to propel energy transfer liquid from around the input coil 14 towards the encapsulation bodies. The or each impeller is preferably coupled via a magnetic drive system to an externally mounted drive unit (for example an electric motor) so that the enclosure of the energy store 12 does not need to be perforated to accept a drive shaft—thereby reducing the risk of leaks where such shafts enter the enclosure.
By virtue of the fact that the PCM is encapsulated it becomes readily possible to construct an energy store that uses more than one phase change material for energy storage, and in particular permits the creation of an energy storage unit in which PCMs with different transition (e.g. melting) temperatures can be combined thereby extending the operating temperature of the energy store.
It will be appreciated that in embodiments of the type just described the energy store 12 contains one or more phase change materials to store energy as latent heat in combination with a heat transfer liquid (such as water or a water/inhibitor solution).
A plurality of resilient bodies that are configured to reduce in volume in response to an increase in pressure caused by a phase change of the phase change material and to expand again in response to a reduction in pressure caused by a reverse phase change of the phase change material are preferably provided with the phase change material within the encapsulation bodies (they may also be used in energy banks using “bulk” PCMs as described elsewhere in this specification.
As previously described, with reference to
As also previously described, another method of monitoring the state of the phase change material which could be provided as an alternative to previously described methods, or in addition to one or more of these, would be to provide one or more optical sources to emit optical radiation into the body of phase change material for detection by one or more appropriately located optical sensors (an optical sensing arrangement). The one or more optical sources may operate on a single wavelength, or range of wavelengths (i.e., in effect a single colour), or could operate at two or more spaced apart wavelengths (i.e., different colours). The radiation may be in the visible or infrared regions of the spectrum, or both in the event that multiple colours of light are used. The optical source may be a source of incoherent light, such as an LED, or could be a laser, e.g., an LED laser. The optical source may be a single red-green-blue light emitting diode. The optical sensing arrangement may be coupled to a processor (e.g., the processor of the interface unit) which is configured to estimate an amount of energy stored in the phase change material based on information received from the optical sensing arrangement.
As also previously described, another method of monitoring the state of the phase change material which could be provided as an alternative to previously described methods, or in addition to one or more of these, would be to provide an acoustic source configured to launch sound into the phase change material within the heat exchanger, and an acoustic sensing arrangement to detect sound launched from the acoustic source after the sound has passed through the phase change material. Preferably, the acoustic source is configured to produce ultrasound.
The present application contains a number of self-evidently inter-related aspects and embodiments, generally based around a common set of problems, even if many aspects do have broader applicability. In particular the logic and control methods, whilst not necessarily limited to operating with the hardware disclosed and may be more broadly applied, are all particularly suited to working with the hardware of the various hardware aspects and the preferred variants thereof. It will be appreciated by the skilled person that certain aspects relate to specific instances of other features and the preferred features described or claimed in particular aspects may be applied to others. The disclosure would become unmanageably long if explicit mention were made at every point of the inter-operability and the skilled person is expected to appreciate, and is hereby explicitly instructed to appreciate, that preferred features of any aspect may be applied to any other unless otherwise explicitly stated otherwise or manifestly inappropriate from the context. Again, for the sake of avoiding repetition, many aspects and concepts may be described only in method form or in hardware form but the corresponding apparatus or computer program or logic is also to be taken as disclosed in the case of a method or the method of operating the hardware in the case of an apparatus discussion. For an example of what is meant by the above, there are a number of features of both hardware and software relating to the combination of a fluid based (typically air source) heat pump and a phase change material and an electric supplementary heating element and control by a processor (within the unit or remote or both). Although this is the preferred application, most methods and hardware are more generally applicable to other heat pumps (thermoelectric and ground source) and to other renewable energy sources (a pump for a solar array for example) and to alternative supplementary heating (including the less preferred arrangement of a combustion heater such as a gas boiler, or even a less efficient higher temperature lower COP heat pump) and alternative thermal storage, including multi-temperature thermal storage arrays. Moreover, aspects which give particular arrangements for any of the components, or their interaction can be used freely with aspects which focus on alternative elements of the system.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2101678 | Feb 2021 | GB | national |
| 2109593 | Jul 2021 | GB | national |
| 2109594 | Jul 2021 | GB | national |
| 2109596 | Jul 2021 | GB | national |
| 2109597 | Jul 2021 | GB | national |
| 2109598 | Jul 2021 | GB | national |
| 2109599 | Jul 2021 | GB | national |
| 2109600 | Jul 2021 | GB | national |
| 2111089 | Aug 2021 | GB | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/IB2022/051075 | 2/7/2022 | WO |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2022/168043 | 8/11/2022 | WO | A |
| Number | Name | Date | Kind |
|---|---|---|---|
| 4798059 | Morita | Jan 1989 | A |
| 20110271953 | Wortmann et al. | Nov 2011 | A1 |
| 20130200168 | Buescher | Aug 2013 | A1 |
| 20140379147 | Hatada | Dec 2014 | A1 |
| 20160186415 | Yuge | Jun 2016 | A1 |
| 20180038616 | Scheers et al. | Feb 2018 | A1 |
| 20210318027 | Boros et al. | Oct 2021 | A1 |
| Number | Date | Country |
|---|---|---|
| 504285 | Jul 2008 | AT |
| 20119114 | Feb 2009 | CN |
| 201265954 | Jul 2009 | CN |
| 203758014 | Aug 2014 | CN |
| 111189348 | May 2020 | CN |
| 111750528 | Oct 2020 | CN |
| 111811142 | Oct 2020 | CN |
| 29921889 | Jun 2000 | DE |
| 10006564 | Aug 2000 | DE |
| 10151253 | Nov 2002 | DE |
| 102008043030 | Apr 2010 | DE |
| 102014225693 | Jun 2016 | DE |
| 0007538 | Feb 1980 | EP |
| 1684035 | Jul 2006 | EP |
| 2108896 | Oct 2009 | EP |
| 2605005 | Sep 2022 | GB |
| 2606037 | Oct 2022 | GB |
| S5795534 | Jun 1982 | JP |
| S5812992 | Jan 1983 | JP |
| S61105048 | May 1986 | JP |
| H01256792 | Oct 1989 | JP |
| H1144495 | Feb 1999 | JP |
| 2000081245 | Mar 2000 | JP |
| 2009275957 | Nov 2009 | JP |
| 2012002469 | Jan 2012 | JP |
| 2014035160 | Feb 2014 | JP |
| 20100030141 | Mar 2010 | KR |
| 20150056470 | May 2015 | KR |
| 20170061596 | Jun 2017 | KR |
| 2005057086 | Jun 2005 | WO |
| 2012153609 | Nov 2012 | WO |
| 2020209979 | Oct 2020 | WO |
| Number | Date | Country | |
|---|---|---|---|
| 20240093910 A1 | Mar 2024 | US |
