This disclosure relates to fluid analysis, and more particularly to flow verification and/or flow rate measurement.
Some fluidic applications utilize the presence of a fluid flow. One non-limiting example is microfluidic analysis. Some microfluidic platforms (in the context oil wells, for example) provide modules that allow captured fluid to be filtered and measured downhole with a set of microsensors. Measurements may include, for example, composition, density, viscosity, and PVT properties such as bubble point, dew point, and AOP (asphaltene onset pressure). Such measurements involve capturing a small sample of fluid and isolating it from a main tool flow line with valves. Such systems do not function properly when the sample fluid is not flowing through the microfluidic lines.
Moreover, some systems may utilize flow rates in analyzing the sample fluid.
This summary is provided to introduce a selection of concepts that are further described below in the detailed description. This summary is not intended to identify key or essential features of the claimed subject matter, nor is it intended to be used as an aid in limiting the scope of the claimed subject matter.
Some examples provide a flow verification and/or flow rate measurement technique to ensure captured fluid is successfully flushing microfluidic lines to facilitate proper operation of the microfluidic platform. Some examples utilize hardware that is also utilized for determining bubble point and asphaltene onset pressure of the fluid.
Illustrative embodiments are directed to a method for analyzing a fluid sample. The method includes: transmitting light through the fluid sample; applying a series of thermal pulses to the fluid sample, wherein the series comprises a time interval between each thermal pulse; detecting transmitted light using a light detector; and determining, based on an intensity of the transmitted light corresponding to at least one time interval at least one of (a) whether or not the fluid is flowing and (b) a rate at which the fluid is flowing.
Various embodiments are also directed to a system for analyzing a fluid sample. The system includes: a light source configured to generate light that is transmitted through the fluid sample; a detector configured to detect light generated by the light source; a heating element configured to apply thermal pulses to the fluid sample; and a controller configured to determine, based on an intensity of the transmitted light corresponding to at least one time interval between thermal pulses, at least one of (a) whether or not the fluid sample is flowing and (b) a rate at which the fluid sample is flowing,
Those skilled in the art should more fully appreciate advantages of various embodiments of the present disclosure from the following “Description of Illustrative Embodiments,” discussed with reference to the drawings summarized immediately below.
Illustrative embodiments of the disclosure are directed to methods and system for verifying flow and/or determining flow rate in a fluid system.
Some embodiments are incorporated into systems for determining bubble point pressure of a fluid sample, such as an oil sample. Such systems are described for example in U.S. patent application Ser. No. 13/800,896, filed on Mar. 13, 2013 and which is incorporated herein by reference in its entirety. Such systems may employ methods that include transmitting light through the fluid sample and detecting light that is transmitted through the fluid sample. The method further includes applying a series of thermal pulses, which may have a time interval therebetween, to the fluid sample. The behavior of the transmitted light during a time interval after each thermal pulse can be used to identify the presence of a flow and/or a rate of a flow.
In some examples, a relative light signal is determined using (i) an intensity of the transmitted light corresponding to a pulse and (ii) a baseline intensity of the transmitted light corresponding to a time interval.
Some example embodiments of the present disclosure provide a method to measure flow rate in a system having an optical sensor and a pulsed thermal source (e.g., any of the systems described in U.S. patent application Ser. No. 13/800,896).
Some embodiments of the present disclosure are implemented in connection with a diagnostic system (e.g., a wireline logging system) at a well site.
The cell 601 in the illustrated example is a phase change cell that contains the pulsed thermal source and the optical measurement. Flow is driven through the microfluidic lines 603 by pressure driven flow when both V1 and V2 are open due to a 20 psi pressure drop across a main flow line. The μPiston can also be used to draw fluid into the microfluidics at known rates with V1 open and V2 closed, giving the ability to perform an in situ calibration.
The optical scattering response to a fixed thermal pulse may vary between fluids and may be a function of flow rate (as shown here and the physical basis of this measurement), fluid composition, pressure, and temperature. Thus, in some examples, it may be desirable to provide in situ calibration ability when using the system 600 as a quantitative flow meter.
The magnitude of the heat pulse may also affect the optical scattering response of the fluid as well. In some examples, the system 600 is configured to provide a 100 W pulse with a pulse width of between, for example, 1 μs and 100 μs, e.g., 5 μs, 10 μs, 15 μs, 20 μs, 25 μs, 30 μs, 35 μs, 40 μs, 45 μs, 50 μs, 55 μs, 60 μs, 65 μs, 70 μs, 75 μs, 80 μs, 85 μs, 90 μs, 95 μs, or 100 μs. The pulses may have any suitable frequency. In some examples, the frequency may be on the order of 1 Hz.
The in situ calibration in this example is conducted using a methane-heptane mixture as a test fluid. It should be understood that the optical scattering response of the fluid may be dependent, in addition to the fluid properties, the magnitude and rate of heat input in each pulse.
As shown in
The second optical fiber 618 provides the transmitted light to a light detector 608, such as, for example, a photodiode. The light detector 608 translates the transmitted light into a transmitted light signal that is representative of the intensity of the transmitted light.
A pulsed electric current is applied to the wire 622. The pulsed current will create thermal energy within the wire 622 that will conduct into the fluid that surrounds the wire. In this manner, the wire 622 generates thermal pulses that enter the fluid sample and raise the temperature of the fluid sample. To optimize the performance of the system 600, the layout of the system 600 may be selected so that the light incident to the detection chamber 604 passes through the detection chamber with maximum optical efficiency and uniformly illuminates a volume around the wire 622 where the thermal optical effects take place. To this end, in some examples, fiber-to-lens spacing and location of the wire within the system may be selected for optimization for particular applications.
In some examples, while the local temperature gradient at the heat source is very high, the total amount of heat added to the fluid is insignificant relative to the thermal mass of the fluid and sensor housing, never raising the temperature of the bulk fluid greater than 0.01C. This is a result of the miniaturization of the heat source and optical detection hardware as well as the pulse frequency and duty cycle of the heat source. In other words, the measurement can be made without increasing the temperature of the bulk fluid sample greater than 0.01C above the original bulk fluid sample temperature.
In some embodiments, the system 600 also includes a pressure unit 626 for changing the pressure within the fluid sample and a pressure sensor 628 that monitors the pressure of the fluid sample. In one specific embodiment, the pressure unit 626 is a piston that is in communication with the detection chamber 604 and that expands the volume of the fluid sample to decrease the pressure of the sample within the detection chamber. A pressure sensor 628 is used to monitor the actual pressure within the fluid sample. The pressure sensor 628 can be, for example, a strain gauge or a resonating pressure gauge.
The system 600 may also include a temperature detector 629, such as, for example, a resistive temperature detector (RTD), that is in thermal communication with the fluid sample and measures the temperature of the fluid sample. In some embodiments, the temperature detector 629 is in thermal contact with the housing 602 and is configured to measure the temperature of the fluid sample within the detection chamber 604.
The system 600 also includes a controller 630 for controlling the system 600 and processing signals that are received from various components within the system. In particular, in various embodiments, the controller 630 provides the pulsed electric current to the wire 622 so that the series of thermal pulses is applied to the fluid sample. To this end, the controller 630 may include a power supply and an oscillator circuit. The controller 630 may also receive the transmitted light signal that is representative of the intensity of the transmitted light from the light detector 608. The controller 630 may also maintain timing (e.g., synchronization) between the transmitted light signal from the light detector 608 and the pulsed electric current provided to the wire 622 so that corresponding portions between the transmitted light signal and pulsed electric current can be identified. In an asynchronous embodiment, the controller 630 may sample the transmitted light signal at a high sampling rate, such as 100 Hz. In some embodiments, the controller 630 samples the transmitted light signal at a frequency of at least 25 Hz. The controller 630 may use the transmitted light signal to determine a relative light signal. A process for determining a relative light signal is further described below. Furthermore, the controller 630 can also be in electronic communication with the pressure unit 626 and the pressure sensor 628. The controller 630 can modify the pressure within the detection chamber 604 by controlling the pressure unit 626 and also monitor the actual pressure within the sample by interpreting an output pressure signal from the pressure sensor 628. In some embodiments, the controller samples the output pressure signal at a sampling rate of between 10 Hz and 60 Hz.
Illustrative embodiments of the system 600 are not limited to the embodiment shown in
In some embodiments, a relative light signal is used to analyze the flow of the sample fluid. The relative light signal is determined using (i) the intensity of the transmitted light corresponding to a pulse and (ii) the baseline intensity of the transmitted light corresponding to a time interval. In particular, a baseline intensity of the transmitted light corresponding to an end portion of the time interval is used (or a plurality of end portions). The controller maintains timing (e.g., synchronization) between the transmitted light signal from the detector and the pulsed electric current provided to the wire so that corresponding portions between the transmitted light signal and pulsed electric current can be identified. In various embodiments, the baseline intensity portion corresponds to the end portion of the time interval, which occurs at the end of the time interval and before the next thermal pulse is applied. In such embodiments, the baseline intensity may be obtained at the end portion of the time interval so that the intensity of the transmitted light signal has time to recover from the prior thermal pulse. In other embodiments, if the time interval is sufficiently long, the baseline intensity can be obtained at a different portion of the time interval (e.g., a central portion). The intensity of the transmitted light corresponding to a pulse can be obtained as the current pulse is being applied. Also, in various embodiments, the intensity of the transmitted light corresponding to a pulse is acquired shortly after the current pulse is applied (e.g., 10 milliseconds after the pulse 904 is applied). The acquisition can be delayed due to the time lag associated with thermal energy entering the fluid sample from the heating element.
As explained above, the relative light signal can be used to analyze the flow. In some examples, the relative light signal can be calculated according to the following equation.
where I(t) is the intensity of the transmitted light at time (t) and I(Baseline) is the baseline intensity of the transmitted light corresponding to the time interval. In one embodiment, the baseline intensity of the transmitted light is obtained from a single light intensity value that corresponds to a single time interval (e.g., a single end portion). For example, the single light intensity value corresponds to an end portion of a time interval that appears immediately after the thermal pulse is applied. In other embodiments, the baseline intensity of the transmitted light is obtained from a plurality of light intensity values that each correspond to a time interval. For example, the baseline intensity of the transmitted light signal can be obtained by averaging two light intensity values. The first light intensity value corresponds to an end portion of a time interval that appears immediately before the thermal pulse is applied, while the second light intensity value corresponds to an end portion of a time interval that appears immediately after the thermal pulse is applied. In yet another example, more than two light intensity values are used to determine the baseline intensity of the transmitted signal.
A change in the magnitude in the relative light signal may be used to identify the presence/absence of flow and/or flow rate.
Equation 1 is one example of a relationship that can be used to determine a relative light signal. Other relationships can also be used to determine the relative light signal. For example, in one embodiment, the relative light signal is determined using an absolute value of the difference between (i) the baseline intensity of the transmitted light corresponding to the time interval and (ii) the intensity of the transmitted light at time (t), as shown in the following equation.
In some embodiments, the relative light signal is determined using a ratio of the baseline intensity of the transmitted light corresponding to the time interval and the intensity of the transmitted light at time (t), as shown in the following equation.
In a further embodiment, the relative light signal is determined by subtracting the intensity of the transmitted light from the intensity of the transmitted light at time (t), as shown in the following equation.
Relative Light Signal (t)=I(Baseline)−I(t), Eq. 4
Other relationships that use the baseline intensity of the transmitted light corresponding to the time interval to determine a relative light signal are also within the scope of the present disclosure.
Various embodiments of the present disclosure are also directed to methods for determining whether or not a fluid sample is in a state of flow. The methods may be implemented by the systems described above (e.g., system 600).
Some embodiments include methods for determining a flow rate of a fluid sample. The methods may be implemented by the systems described above (e.g., system 600).
Some embodiments include methods for performing in situ flow rate calibration for determining a flow rate of a fluid sample. The methods may be implemented by the systems described above (e.g., system 600).
The processes described herein, including, for example, (1) determining whether or not a sample fluid is flowing, (2) determining a flow rate of a sample fluid, (3) performing in situ calibration for flow rate measurement, (4) providing a pulsed electric current to a wire, (5) interpreting an output pressure signal from a pressure sensor, (6) controlling a pressure unit, (7) receiving a transmitted light signal from a detector, (8) determining a relative light signal, (9) identifying a change within a relative light signal, (10) identifying a change within a transmitted light signal, (11) analyzing amplitudes of a transmitted light signal, (12) obtaining light intensity values corresponding to portions of a pulsed electric current, (13) determining bubble point pressure of a fluid sample, and/or (14) determining asphaltene onset pressure of a fluid sample, may be performed by the controller.
In some embodiments, the controller is located within the borehole tool along with the system for determining bubble point pressure. In such an embodiment, processes 1-10 can be performed within the borehole tool. In another embodiment, the controller is located at the surface as part of the surface equipment (e.g., the truck 412 in
The term “controller” should not be construed to limit the embodiments disclosed herein to any particular device type or system. The controller may include a computer system. The computer system may also include a computer processor (e.g., a microprocessor, microcontroller, digital signal processor, or general purpose computer) for executing any of the methods and processes described above (e.g., processes (1)-(14)).
The computer system may further include a memory such as a semiconductor memory device (e.g., a RAM, ROM, PROM, EEPROM, or Flash-Programmable RAM), a magnetic memory device (e.g., a diskette or fixed disk), an optical memory device (e.g., a CD-ROM), a PC card (e.g., PCMCIA card), or other memory device. This memory may be used to store, for example, data from transmitted light signals, relative light signals, and output pressure signals.
Some of the methods and processes described above, including processes (1)-(14), as listed above, can be implemented as computer program logic for use with the computer processor. The computer program logic may be embodied in various forms, including a source code form or a computer executable form. Source code may include a series of computer program instructions in a variety of programming languages (e.g., an object code, an assembly language, or a high-level language such as C, C++, or JAVA). Such computer instructions can be stored in a non-transitory computer readable medium (e.g., memory) and executed by the computer processor. The computer instructions may be distributed in any form as a removable storage medium with accompanying printed or electronic documentation (e.g., shrink wrapped software), preloaded with a computer system (e.g., on system ROM or fixed disk), or distributed from a server or electronic bulletin board over a communication system (e.g., the Internet or World Wide Web).
The controller may include discrete electronic components coupled to a printed circuit board, integrated circuitry (e.g., Application Specific Integrated Circuits (ASIC)), and/or programmable logic devices (e.g., a Field Programmable Gate Arrays (FPGA)). Any of the methods and processes described above can be implemented using such logic devices.
Illustrative embodiments of the present disclosure are not limited to wireline logging operations, such as the ones shown in
Also, the methods and systems described herein are not limited to analyzing a set of particular fluids. Various embodiments of methods and systems described herein can be used to analyze hydrocarbons (e.g., dark oils, heavy oils, volatile oils, and black oils).
Moreover, although some examples and components are described herein as directed to microfluidic applications, the methods and systems described herein may be applied to any suitable fluidic application, including applications that do not utilize microfluidics.
Furthermore, various embodiments of the present disclosure are not limited to oil and gas field applications. The methods and systems described herein can also be applied to, for example, petrochemical refining and chemical manufacturing.
Although several example embodiments have been described in detail above, those skilled in the art will readily appreciate that many modifications are possible in the example embodiments without materially departing from the scope of this disclosure. Moreover the features described herein may be provided in any combination. Accordingly, all such modifications are intended to be included within the scope of this disclosure.
This is a non-provisional application of co-pending U.S. Provisional Patent Application Ser. No. 62/008975 to John Meier, et al., filed on Jun. 6, 2014, and entitled “Methods and Systems for Analyzing How,” which is hereby incorporated in its entirety for all intents and purposes by this reference.
Number | Date | Country | |
---|---|---|---|
62008975 | Jun 2014 | US |