The present invention is directed to methods and systems for controlling the connection of a power source, such as a battery, to a mobile device in order to maintain the charge in the battery during shipping and storage prior to use. More specifically, the invention is directed to methods and systems for disconnecting the battery from the electronic circuit in the mobile device until the package is opened and providing a convenient means for connecting the battery to the electronic circuit in the mobile device so it can power up with a fresh battery.
Portable and mobile electronic devices typically include a power source, such as a battery, that is used to power the device during use. In many devices, the battery is connected to the circuitry in the portable device and through the momentary contact of a switch, the device is powered on. One disadvantage of this configuration is that the battery is used to power a small power-on circuit and as a result, this limits the shelf life of the device because the circuit draws power from the battery.
For some devices, a simple on-off switch could be employed, but for smaller and flexible devices, the use of even the smallest mechanical switch can be impractical. In addition, small switches can be a challenge for older users and visually impaired users.
In some devices, an insulating sheet is positioned between the battery and one of the battery contacts. The insulating sheet includes a pull-tab that the user can pull to make the connection between the battery and the circuit. Manipulating the pull tab can be a challenge for older users and some physically or visually impaired users. In addition, this is not an option for devices that are sealed to the elements as there needs to be a space to insert the pull-tab during manufacture and that space remains open after the pull-tab is removed.
The present invention is directed to methods and systems for controlling the connection between a power source, such as a battery, and the electronic circuit that controls the operation of a mobile electronic device. In accordance with some embodiments of the invention, the mobile device can be manufactured (e.g., assembled and tested) with the power source connected. After testing is completed, the power source can be fully charged and disconnected from the electronic circuit in the mobile device prior to being packaged for shipment and storage. Because the battery is disconnected from the circuit, the charge in the battery can be preserved during shipment and storage, thus providing a longer shelf-life than prior art systems. Depending on the size and configuration of the device, a form of a switch can be provided that connects the electronic circuit to the power source to power the device during use. In accordance with some embodiments of the invention, the switch can be manipulated from the open position (e.g., disconnecting the power source) to the closed position connecting the electronic circuit to the power source to power the mobile device.
In accordance with some embodiments of the invention, the mobile device can include an adhesive layer that enables the mobile device to be adhered, for example, to the skin of a user. The mobile device can be packaged with protective packaging that includes a liner that protects the adhesive layer during shipment and storage. The mobile device can include an electronic circuit that controls the operation of the device including, for example, a computer microprocessor and associated memory, and one or more sensors or actuators or radios or information display elements (e.g., a display screen, alpha numerical display or individual lights). The mobile device can include a power source, such as a rechargeable battery that is connected to the electronic circuit by a magnetic switch that is normally closed and opens in the presence of the magnet field. The liner can include a magnetic component that is positioned such that when the liner is in position covering the adhesive layer, the magnetic field is positioned sufficiently adjacent the magnetic switch to maintain the magnetic switch in an open position. When the liner is removed by the user, the magnetic component (and the magnetic field) is moved away from the magnetic switch causing the magnetic switch to close connecting the power source to the electronic circuit.
In accordance with some embodiments of the invention, the mobile device can include an adhesive layer that enables the mobile device to be adhered, for example, to the skin of a user. The mobile device can be packaged with protective packaging that includes a liner that protects the adhesive layer during shipment and storage. The mobile device can include an electronic circuit that controls the operation of the device including, for example, a computer microprocessor and associated memory, and one or more sensors or actuators or radios or information display elements (e.g., a display screen, alpha numerical display or individual lights). The mobile device can include a power source, such as a rechargeable battery, that is connected to the electronic circuit by a set of contacts that is normally closed. The contacts can be configured to allow an insulating sheet or pin to be inserted between them to open the contacts and disconnect the power source from the electronic circuit. The insulating sheet or pin can be connected to the liner such that when the liner is removed by the user, the insulating sheet or pin is removed as well causing the contacts to close connecting the power source to the electronic circuit.
In accordance with some embodiments of the invention, the mobile device can be sealed inside a package that protects the device from the elements and, for example, maintain the device in a fresh or sterile state until opened. The package can also protect the device during shipment and storage. The mobile device can include an electronic circuit that controls the operation of the device including, for example, a computer microprocessor and associated memory, and one or more sensors or actuators or radios or information display elements (e.g., a display screen, alpha numerical display or individual lights). The mobile device can include a power source, such as a rechargeable battery that is connected to the electronic circuit by an optical switch that is open when placed in a dark environment and closes to connect the power source to the electronic circuit when exposed to light. The packaging can be opaque such that when the mobile device is enclosed in the packaging the optical switch is not exposed to light and maintains the switch in the open position whereby the power source is disconnected from the electronic circuit. When the user opens the package, the optical switch becomes exposed to light and closes the switch connecting the electronic circuit to the power source. A relay or latch can be provided, such that once the optical switch is closed, the relay or latch maintains the connection between the power source and the electronic circuit in the event the device is placed in a dark environment (e.g., at night or covered by clothing).
In accordance with some embodiments of the invention, the mobile device can be sealed inside a package that protects the device from the elements and, for example, maintain the device in a fresh or sterile state until opened. The package can also protect the device during shipment and storage. The mobile device can include an electronic circuit that controls the operation of the device including, for example, a computer microprocessor and associated memory, and one or more sensors or actuators or radios or information display elements (e.g., a display screen, alpha numerical display or individual lights). The mobile device can include a power source, such as a rechargeable battery, that is connected to the electronic circuit by a mechanical switch that is normally closed but can be opened by the application of pressure on one of the contacts. The packaging can be evacuated (e.g., vacuum sealed) such that when the mobile device is enclosed in the packaging, the packaging or a packaging insert applies pressure on the mechanical switch and maintains the switch in the open position whereby the power source is disconnected from the electronic circuit. When the user opens the package, the pressure inside the package equalizes and the insert no longer applies pressure on the switch and the switch returns to the closed position connecting the electronic circuit to the power source. The switch can be enclosed by a housing such that the insert can apply pressure on the switch but when the insert is removed, under normal use conditions, the housing prevents or limits the ability of a foreign object from applying pressure to the switch. Alternatively, a relay or latch can be provided, such that once the mechanical switch is closed, the relay or latch maintains the connection between the power source and the electronic circuit in the event a foreign object inadvertently applies pressure on the switch.
In accordance with some embodiments of the invention, the mobile device can include an electronic circuit that controls the operation of the device include, for example, a computer microprocessor and associated memory, and one or more sensors or actuators or radios or information display elements (e.g., a display screen, alpha numerical display or individual lights). The mobile device can include a power source, such as a rechargeable battery, that is connected to the electronic circuit by a mechanical switch that is moveable between an open position and a closed position. The mechanical switch can be restrained in the open position by one or more pins and/or tabs that maintain the switch in the open position until a predefined amount of force or pressure is applied to the switch to move the switch contact past the pins or tabs to be maintained in contact against the other switch contact in the closed position. In accordance with some embodiments, one or more of the pins or tabs can bend or break off when pressure is applied. The switch can be embedded within the encapsulating material of the mobile device. A pressure plate or other element in the encapsulating material or between the encapsulating material and the switch can be provided to focus the application of pressure by the user to enable the switch contact to be moved into the closed position. The same tabs or additional tabs or a latching mechanism can be provided to maintain the switch contact in the closed position.
In accordance with some embodiments of the invention, the mobile device can be sealed inside a package that protects the device from the elements and, for example, maintain the device in a fresh or sterile state until opened. The package can include a stiffener that also protects the device during shipment and storage and prevents the device from being bent or twisted inside the package. The mobile device can include an electronic circuit that controls the operation of the device including, for example, a computer microprocessor and associated memory, and one or more sensors or actuators or radios or information display elements (e.g., a display screen, alpha numerical display or individual lights). The mobile device can include a power source, such as a rechargeable battery, that is connected to the electronic circuit by a relay or solid-state switch that is open and closes to connect the power source to the electronic circuit when an electrical charge is received by the switch. The mobile device can be flexible and/or stretchable and include a piezo-electric material layer that generates a charge or a current that is coupled to the relay or switch, such that bending and/or twisting the mobile device causes a charge to be delivered to the switch that closes the switch and connects the electronic circuit to the power source. The packaging can include a stiffener that prevents the mobile device from being bent and/or twisted such that when the mobile device is enclosed in the packaging the piezoelectric material layer cannot be bent or twisted sufficiently to produce enough charge or current to close the switch and thereby maintains the switch in the open position and keeps the power source disconnected from the electronic circuit. Prior to use, the user removes the mobile device from the package and bends and/or twists the mobile device sufficiently to cause the piezoelectric material to produce enough charge or current to the switch connecting the electronic circuit to the power source. A relay or latch can be provided, such that once the switch is closed, the relay or latch maintains the connection between the power source and the electronic circuit even though the piezoelectric material has stopped generating a charge or current to close the switch.
In accordance with some embodiments of the invention, the mobile device can include a by-pass circuit that enables the device to be powered for manufacturing and testing purposes that enables the switch to be maintained in the open position in the final stages of manufacturing, and during packaging and shipping. For example, the electronic circuit can include contacts for an external power source to power the device during test that can be disconnected and removed prior to encapsulation. Alternatively, the electronic circuit can include an induction coil that enables the circuit to be powered by an electromagnetic field for testing after encapsulation, as well as for charging the power source (e.g., battery) during normal use.
These and other capabilities of the invention, along with the invention itself, will be more fully understood after a review of the following figures, detailed description, and claims.
The accompanying drawings, which are incorporated into this specification, illustrate one or more exemplary embodiments of the inventions and, together with the detailed description, serve to explain the principles and applications of these inventions. The drawings and detailed description are illustrative, and are intended to facilitate an understanding of the inventions and their application without limiting the scope of the invention. The illustrative embodiments can be modified and adapted without departing from the spirit and scope of the inventions.
b show block diagrams of a latching circuit according to some embodiments of the invention.
The present invention is directed to methods and systems for controlling the application of power (e.g. electricity) to the electronic circuits in mobile devices. During assembly and testing of the mobile device up to the point at which the mobile device is placed in the package for shipping, the device needs to be powered for testing and configuration. However, after the mobile device is placed in its package for shipping and storage, the internal power source (e.g., battery) should be disconnected to maintain a long shelf life of the power source. Further, the mobile device can provide a convenient way for the user to connect the electronic circuit to the power source after the user removes the device from the package.
In accordance with some embodiments of the invention, the mobile device includes one or more electronic circuits connected to one or more power sources by a power controlling device such as, for example, a switch, that enables at least one of the electronic circuits to be disconnected from its power source to prevent the power source from being drained during packaging, shipping and storage. The electronic circuit that controls the operation of the mobile device can include, for example, a computer microprocessor and associated memory, and one or more sensors or actuators or radios or information display elements (e.g., a display screen, alpha numerical display or individual lights). In accordance with some embodiments of the invention, the switch can be embedded or encapsulated in the device to protect it from the elements and as a result of an act consistent with removing the packaging or applying the device to the body, cause the switch to close. In accordance with some embodiments of the invention, the mobile device can further include a mechanism that enables the user to close the switch when the device is removed from the packaging to enable operation of the mobile device.
In operation, the mobile device 100 can be packaged in a sealed package for shipment and storage. To prepare the device for use, the user opens the package and removes the device 100. Prior to applying the mobile device 100 to the skin, for example, the user removes the liner 104 to expose the adhesive layer 102. Upon removing the liner 104, magnet 140 (and the associated magnetic field) is moved away from the magnetic switch 130 and the magnetic switch 130 becomes closed, connecting the electronic circuit 110 to the power source 120 to begin operation as shown in
During assembly and test, and prior to encapsulation (e.g., enclosure in a housing or encapsulating layer 108), the mobile device 100 can be supported by fixture that does not include a magnet or magnetic element 140 positioned adjacent the magnetic switch 130, such that the magnetic switch is closed supplying power to the electronic circuit 110. Prior to removal from the support fixture, the power source 120 can be charged and the adhesive layer 102 along with the liner 104 with magnetic element 140 can be applied to open the magnetic switch 130 to prepare the device for packaging and shipping. When the adhesive layer 102 and the liner 104 is applied, the magnetic element 140 applies a magnetic field to the magnetic switch 130, opening the switch and disconnecting the power source 120 from the electronic circuit 110 in preparation for packaging, shipment and storage.
In operation, the mobile device 100 can be packaged in a sealed package for shipment and storage. To prepare the device for use, the user opens the package and removes the device 100. Prior to applying the mobile device 100 to the skin, for example, the user removes the liner 104 to expose the adhesive layer 102. Upon removing the liner 104, the tab or flap 150 is removed from between the contacts of the switch 130 and the switch 130 becomes closed, connecting the electronic circuit 110 to the power source 120 to begin operation as shown in
In operation, the mobile device 100 can be packaged in a sealed package for shipment and storage. To prepare the device for use, the user opens the package and removes the device 100. Upon removal of the device from the opaque packaging, the optical switch 130 is exposed to the ambient light of the environment causing it to close and connect the electronic circuit 110 to the power source 120 to begin operation as shown in
In operation, after assembly and test, the mobile device 100 can be packaged with the moveable contact 410 in the open position maintaining the electronic circuit 110 disconnected from the power source 120. When the user desires to use the mobile device 100, the user can apply a force with their finger or blunt object (e.g., a stylus or pen tip) to push the moveable contact 410 between the flexible tabs 422 and 424 into the closed position, connecting the electronic circuit 110 to the power source 120.
In operation, after assembly and test, the mobile device 100 can be packaged with the moveable contact 610 in the open position maintaining the electronic circuit 110 disconnected from the power source 120. When the user desires to use the mobile device 100, the user can apply a force with their finger or blunt object (e.g., a pen tip) to push on the moveable contact 610, displacing the restraining pins or tabs 622 into the closed position, connecting the electronic circuit 110 to the power source 120.
In accordance with some embodiments of the invention, the mobile device 100 can be encapsulated in a flexible and/or stretchable skin that protects the electronic circuit 110, the power source 120 and the switch 600 from the environment. In accordance with some embodiments of the invention, a small flat element can be positioned over the moveable contact 610 to concentrate a pressure or force applied to the surface of the mobile device 100 on the moveable contact 610 to make it easier to manipulate the moveable contact into the closed position. The outer surface of the mobile device 100 can include marking or indicia that indicates where to apply the force to move the moveable contact to the closed position. In accordance with some embodiments of the invention, the restraining pins or tabs 622 can be angled or positioned off-center to adjust the pressure or force needed to displace them in order to close the moveable contact 610 (e.g., decreasing the angle from perpendicular with respect to the contact surface of the moveable contact 610 will reduce the force needed to displace the restraining pins or tabs 622).
In operation, the mobile device 100 can be packaged in an evacuated sealed package 90 for shipment and storage. To prepare the device for use, the user opens the package 90 and removes the device 100. Upon opening the evacuated packaging 90, the pressure becomes equalized and packaging insert element 80 is no longer able to maintain pressure on the switch 130 and as a result, spring 132 moves the moveable contact 134 from the open position to the closed position connecting the electronic circuit 110 to the power source 120 to begin operation as shown in
In operation, the mobile device 100 can be packaged with a stiffener or in a rigid package maintaining the mobile device in its nominal flat state. In preparation for use, the user opens the package and removes the mobile device 100 and then bends or flexes or stretches the mobile device 100 as shown in
While the various embodiments of the invention illustrate a switch or contacts providing a single connection between the electronic circuit 110 and the power source 120, each mobile device 100 can include multiple connections between one or more power sources 120 and various parts of the electronic circuit 110. Thus, for example, to provide improved isolation of a power source 120 during shipment and storage, two connections can be controlled using either two switches 130 or a double pole switch, which connect both the power and ground (or common) terminals of the power source 120 to the electronic circuit 110.
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Other embodiments are within the scope and spirit of the invention. For example, due to the nature of software, functions described above can be implemented using software, hardware, firmware, hardwiring, or combinations of any of these. Features implementing functions may also be physically located at various positions, including being distributed such that portions of functions are implemented at different physical locations.
Further, while the description above refers to the invention, the description may include more than one invention.
The present application claims the benefit of and priority to U.S. Provisional Application No. 62/398,721 filed Sep. 23, 2016, entitled, “METHODS AND SYSTEMS FOR CONNECTING A POWER SOURCE TO MOBILE DEVICES,” which is hereby incorporated by reference herein in its entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/US17/52982 | 9/22/2017 | WO | 00 |
Number | Date | Country | |
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62398721 | Sep 2016 | US |