The present description relates generally to a method for assembling a container in a single motion.
Storage solutions, such as baskets, open-top boxes, and other containers, may be used by businesses and individuals to organize and store products and belongings. Collectively referred to as containers, these may be formed of wood, plastic, metal, and other materials which may be designated as unsustainable. Production of these containers may thus contribute to deforestation, CO2 emissions, and the single use plastic crisis. Additionally, many containers are manufactured and delivered to consumers fully formed (e.g., assembled as a useable container). This may result in additional packaging used to protect and ship containers, as well as further increase in CO2 emissions, so that containers may be delivered to consumers intact.
Thus, a container is desired which reduces packaging requirements (e.g., space and materials), is formed of sustainable materials, and fulfills consumer demand for storage solutions. In one example, the issues described above may be addressed by a container having a flat-pack design which may be unfolded and assembled in a single motion by a consumer. As one example, the container may be formed of plant-derived vegan leather or other sustainable materials. Thus, emissions due to packaging and production may be decreased. Further, the container may be assembled and disassembled in a single motion without additional tools by the consumer, allowing for simplicity and versatility of the container.
In one example, assembling the container in a single motion may include pulling a drawstring through a drawstring channel opening in a first panel of the container, wherein pulling the drawstring folds each side of the container towards an interior of the container to a vertical positon. The drawstring may be secured to hold the container in an assembled configuration. Handles may be added to the container, and dividers and labels may be optionally added to customize the assembled container.
It should be understood that the summary above is provided to introduce in simplified form a selection of concepts that are further described in the detailed description. It is not meant to identify key or essential features of the claimed subject matter, the scope of which is defined uniquely by the claims that follow the detailed description. Furthermore, the claimed subject matter is not limited to implementations that solve any disadvantages noted above or in any part of this disclosure.
This description and embodiments of the subject matter disclosed herein relate to methods and systems for assembling a container in a single motion. The container may be delivered to a consumer in an unassembled, flat-pack form, as shown in
Returning to
The first panel 102 and the third panel 106 may each have a side flap (e.g., a first cover flap 120 and a second cover flap 122, respectively) coupled to the respective panel along a top edge of the panel. The top edge of a panel may be a horizontal edge distal to the base panel 110 and the bottom edge of the panel may be a horizontal edge proximal to the base panel 110.
The first panel 102 is coupled to the second panel 104 by a first triangular panel 112 (e.g., a first triangle piece), the second panel 104 is coupled to the third panel 106 by a second triangular panel (e.g., a second triangle piece) 114, the third panel 106 is coupled to a fourth panel 108 by a third triangular panel (e.g., a third triangle piece) 116, and the fourth panel 108 is coupled to the first panel 102 by a fourth triangular panel (e.g., a fourth triangle piece) 118. Each of the triangular panels includes two triangles within a common covering, such that two triangles are adjacently positioned along an inner edge 111 when the octagonal base 150 is unfolded. The first triangular panel 112 includes a first triangle 112a and a second triangle 112b, the second triangular panel 114 includes a third triangle 114a and a fourth triangle 114b, the third triangular panel 116 includes a fifth triangle 116a and a sixth triangle 116b, and the fourth triangular panel 118 includes a seventh triangle 118a and an eighth triangle 118b.
The common covering for the two triangles of each of the triangular panels allows the triangular panels to fold in an inward direction towards the interior of the octagonal base 150 (e.g., towards the base panel 110) during assembly using a single motion, as is further described in relation to
Each of the two triangles of the first triangular panel 112, the second triangular panel 114, the third triangular panel 116, and the fourth triangular panel 118 include an eyelet in a top corner of the triangle. For example, the first triangle 112a includes a first eyelet 112c in a top left corner and the second triangle 112b includes a second eyelet 112d in a top right corner. The third triangle 114a includes a third eyelet 114c in a top left corner and the fourth triangle 114b includes a fourth eyelet 114d in a top right corner. The fifth triangle 116a includes a fifth eyelet 116c in a top left corner and the sixth triangle 116b includes a sixth eyelet 116d in a top right corner. The seventh triangle 118a includes a seventh eyelet 118c in a top left corner and the eighth triangle 118b includes an eighth eyelet 118d in a top right corner.
The first eyelet 112c of the first triangle 112a is positioned such that, when the first triangle 112a and the second triangle 112b are in the face sharing positon, the first eyelet 112c and the second eyelet 112d are in face sharing position. Eyelets are similarly positioned for each of the two triangles of the second triangular panel 114, the third triangular panel 116, and the fourth triangular panel 118, such that eyelets of the two triangles within each triangular panel are in face sharing position when the triangular panel is folded along the inner edge 111.
The second panel 104 and the fourth panel 108 may each have a handle positioning hole in a top right and top left corner of the respective panel. For example, the second panel 104 may have a first handle positioning hole 104a and a second handle positioning hole 104b, and the fourth panel 108 may have a third handle positioning hole 108a and a fourth handle positioning hole 108b. Hardware of a first handle may pass through each of the first handle positioning hole 104a and the third handle positioning hole 108a, and hardware of a second handle may pass through each of the second handle positioning hole 104b and the fourth handle positioning hole 108b. Further details regarding handle assembly is described in
The handle positioning holes may be positioned below a drawstring channel 124 with a drawstring 123 positioned therein. The drawstring 123 may include a cord lock 128 positioned thereon, which may be used to cinch the drawstring 123 and thus hold the octagonal base 150 as an assembled container, as further described in
Each of the first triangular panel 112, the second triangular panel 114, the third triangular panel 116, and the fourth triangular panel 118 may not include the drawstring channel 124. Instead, the drawstring may 123 pass from a preceding panel (e.g., from a right side of the drawstring channel of the first panel 102) through the first eyelet 112c of the first triangle 112a to an exterior (e.g., a back side) of the octagonal base 150. The drawstring 123 may run along a length of the first triangular panel 112, and pass through the second eyelet 112d of the second triangle 112b to an interior (e.g., a front side) of the octagonal base 150. The drawstring 123 enters the drawstring channel 124 of a succeeding panel (e.g., second panel 104). A single drawstring may run around a perimeter of the container through the drawstring channel 124 and exterior of the octagonal base 150 in the second triangular panel 114, the third panel 106, the third triangular panel 116, the fourth panel 108, and the fourth triangular panel 118. The drawstring is similarly arranged in the drawstring channel 124 and along an exterior edge of the panels of the octagonal base 150. The drawstring may enter a left side of the drawstring channel of the first panel 102 from the eighth eyelet 118d.
The drawstring channel 124 on the first panel 102 may include an opening 130 at approximately a center point along the length of the first panel 102. A first end 123a and a second end 123b of the drawstring 123 may extend out of the opening 130. The first panel 102 may further include a first button 132a and a second button 132b, arranged below the drawstring channel 124 on the first panel 102 and equidistant from the opening 130. The first button 132a and the second button 132b may be formed of metal, in one example. Once the drawstring 123 is cinched using the cord lock 128, the first end 123a and the second end 123b of the drawstring 123 may be wound around the first button 132a and the second button 132b.
The octagonal base 150 of
Briefly returning to
A third image 330 of
As shown in a fourth image 340, pulling the drawstring folds the first triangular panel and the fourth triangular panel towards the interior of the octagonal base. As described above, the first triangle and the second triangle of each triangular panel fold inwards such that the exterior side of each of the first triangle and the second triangle are in face sharing contact. Pulling the drawstring further lifts the second panel and the third panel towards the interior of the octagonal base and lifts the second triangular panel and the third triangular panel (e.g., off of the surface 335). A fifth image 350 of
In a sixth image 360, as the drawstring is further pulled, the second triangular panel and the third triangular panel fold inwards, similar to folding of the first triangular panel and the fourth triangular panel. Folding of the second triangular panel and the third triangular panel pulls the third panel off of the surface 335 towards the interior of the octagonal base.
When each of the first triangular panel, the second triangular panel, the third triangular panel, and the fourth triangular are folded such that the respective two triangles of the given triangular panel are in face sharing contact, each of the first panel, the second panel, the third panel, and the fourth panel may be in a vertical position (e.g., perpendicular to the base). An interior side of the first triangle of the first triangular panel and an interior side of the eighth triangle of the fourth triangular panel may each be in face sharing contact with an interior side of the first panel. An interior side of the fourth triangle of the second triangular panel and an interior side of the fifth triangle of the third triangular panel may be in face sharing contact with an interior side of the third panel. In this way, the octagonal base may be folded in a single motion using the drawstring.
As shown in a seventh image 370 of
The eighth image 380 further shows folding of the first cover flap towards an interior of the folded container 395, thus covering the drawstring, the first triangular panel and the second triangular panel, and the first metal button and the second metal button. The second cover flap may be folded towards the interior of the assembled container, thus covering the drawstring channel of the third panel. In this way, the folded container 395 is assembled without use of additional tools.
The folded container 395 may have a square (e.g., cube) shape or a rectangular (e.g., rectangular prism) shape. For example, as a cube, the folded container 395 may have a length, a width, and a height which are equal. The cube may have a side lengths equal to 11 inches, 12.5 inches, and so on. When the side length of the cube is greater than or equal to 12.5 inches, a second drawstring may be used to assemble the folded container 395, (e.g., the second drawstring 126, as briefly described with respect to
Alternatively, the folded container 395 may be a rectangular prism with a length which is greater than a width and a height. For example, the rectangular prism may have a length of 11 inches and a height of 9.5 inches. Other dimensions for the folded container 395 as a cube or as a rectangle may be used. Further details regarding a square container and a rectangular container are described with respect to
Following assembly of the folded container 395 in a single motion using the drawstring, handles may be added to form an assembled container (e.g., the assembled container 208 of
As shown in
As shown in a second image 420, a third image 430, and a fourth image 440, a first screw of the first handle may pass through the first handle positioning hole of the second panel and be secured in place by a first connecting mechanism. For example, the second image 420, the third image 430, and the fourth image 440 may show different perspective views of the first handle positioning hole of the second panel. A second screw of the first handle, a third screw of the second handle, and a fourth screw of the second handle may be similarly attached to the folded container. For example, the second screw may pass through the third handle positioning hole of the fourth panel and be secured in place by a second connecting mechanism. The third screw may pass through the second handle positioning hole of the second panel and be secured in place by a third connecting mechanism. The fourth screw may pass through the fourth positioning hole of the fourth panel and be secured in placed by a fourth connecting mechanism.
The first handle and the second handle may be attached to the container in such a way that each handle may be independently adjustable to a range of positions between a first position and a second position. As shown in a fifth image 450 of
The assembled container may be optionally customized with at least one of a divider or a label added to the container. A process 700 for customizing the assembled container is shown in
When the assembled container has a square shaped base, the first wall and the second wall of the divider may have the same length, as shown in a first image 710 of
Briefly turning to
The first slit of the first wall may be inserted into the second slit of the second wall, such that the first wall and the second wall perpendicularly intersect and form the divider. Returning to
A label 704 (e.g., at least one label of the labels 216 shown in
At a part 802, the method 800 includes unfolding the flat-pack. Unfolding the flat-pack may include removing the folded octagonal base, handles, walls of the divider, and labels from a package in which the flat-pack is delivered. Each of the aforementioned elements may be separately removed, and the folded octagonal base (e.g., as shown in
At a part 804, the method 800 includes pulling the drawstring. The drawstring may be pulled through the opening in the drawstring channel of the first panel, thus folding each of the first triangular panel, the second triangular panel, the third triangular panel, and the fourth triangular panel, and raising the first panel, the second panel, the third panel, and the fourth panel, as shown in
At a part 806, the method 800 includes securing the drawstring with the cord lock. As described with reference to the seventh image of
At a part 808, the method 800 includes wrapping the drawstring around the first button and the second button. A length of the drawstring on a side of the cord lock opposite the first panel may be alternatively wrapped around each of the first button and the second button, as shown in an eighth image 380 of
At a part 810, the method 800 includes folding the side panels towards the interior of the folded container. The first side panel may be folded over the drawstring channel of the first panel and the length of the drawstring wrapped around each of the first button and the second button. The second side panel may be folded over the drawstring channel of the third panel.
At a part 812, the method 800 includes attaching handles to the folded container. Fastening hardware of the first handle may be used to secure the first handle to the second panel and the fourth panel, and fastening hardware of the second handle may be used to secure the second handle to the second panel and the fourth panel. Each of the first handle and the second handle may be independently adjustable, as described in relation to
At a part 814, the method 800 optionally includes attaching the label. The label may have a u-shaped design where the base of the u-shaped design is less than a top width of each of the first panel, the second panel, the third panel, and the fourth panel. Additionally or alternatively, the first face and the second face of the u-shaped design may be angled towards each other such that a distance between the first face and the second face decreases moving along the length of the first face and the second face away from the base of the u-shaped design. The label may be attached to the assembled container by sliding the label onto an edge (e.g., a top edge or a side edge) of the panel, such that the first face and the second face of the label are positioned on either side of the respective panel with the panel pinched therebetween.
At a part 816, the method 800 optionally includes assembling and inserting the divider. As described in reference to
In this way, a container for storing and/or organizing objects may be assembled in a single motion. The unassembled container, including additional components, may be delivered to a consumer in a flat-pack, thus reducing packaging materials and space used compared to pre-assembled containers. The unassembled container may be assembled in a single motion using the drawstring, thus eliminating additional tools used for container assembly. The container may be formed of plant-derived vegan leather or other sustainable materials, further reducing inclusion of unsustainable materials and emissions in manufacturing of the container.
The disclosure also provides support for a method, comprising: assembling a container in a single motion by: pulling a drawstring through an opening in a drawstring channel in a first panel of the container, wherein pulling the drawstring: folds each of a first triangular panel, a second triangular panel, a third triangular panel and a fourth triangular panel in half towards an interior of the container, lifts each of the first panel, a second panel, a third panel, and a fourth panel towards the interior of the container to a vertical position, and securing the drawstring to hold the container in an assembled configuration. In a first example of the method, the method further comprises: wrapping the drawstring around buttons of the first panel. In a second example of the method, optionally including the first example, the method further comprises: folding a first cover flap over the drawstring at the first panel and folding a second cover flap towards the interior of the container over the third panel. In a third example of the method, optionally including one or both of the first and second examples, the drawstring may be secured by moving a cord lock, positioned on the drawstring, towards the drawstring channel. In a fourth example of the method, optionally including one or more or each of the first through third examples, the method further comprises: attaching a first handle and a second handle to the container in the assembled configuration. In a fifth example of the method, optionally including one or more or each of the first through fourth examples, attaching the first handle includes passing a first screw of the first handle through a first handle positioning hole of the second panel and passing a second screw of the first handle through a second handle positioning hole of the fourth panel and securing the first screw with a first connecting mechanism and the second screw with a second connecting mechanism, and attaching the second handle includes passing a third screw of the second handle through a third handle positioning hole of the second panel and passing a fourth screw of the second handle through a fourth handle positioning hole of the fourth panel, and securing the third screw with a third connecting mechanism and the fourth screw with a fourth connecting mechanism. In a sixth example of the method, optionally including one or more or each of the first through fifth examples, the method further comprises: attaching a label to the container in the assembled configuration. In a seventh example of the method, optionally including one or more or each of the first through sixth examples, the method further comprises: inserting a divider in the container in the assembled configuration. In an eighth example of the method, optionally including one or more or each of the first through seventh examples, the method further comprises: inserting a first slit of a first wall into a second slit of a second wall, such that the first wall and the second wall perpendicularly intersect and form the divider.
The disclosure also provides support for a method for assembling a container, comprising: pulling a drawstring of a container base, wherein pulling the drawstring: pulls a length of drawstring through an opening on an interior side of a first panel, folds a first triangle piece and a second triangle piece towards a center of the container and simultaneously pulls a second panel and a third panel towards the center of the container base, folds a third triangle piece and a fourth triangle piece towards the center of the container and simultaneously pulls a fourth panel towards the center of the container, securing the drawstring using a cord lock, folding a first side flap and a second side flap into the center of the container, and attaching handles to the container. In a first example of the method, the first triangle piece is coupled to the first panel and the second panel, the second triangle piece is coupled to the second panel and the third panel, the third triangle piece is coupled to the third panel and the fourth panel, the fourth triangle piece is coupled to the fourth panel and the first panel, the first side flap is coupled to the first panel, and the second side flap is coupled to the third panel. In a second example of the method, optionally including the first example, the first panel, the second panel, the third panel, and the fourth panel are each coupled to and positioned along a first edge, a second edge, a third edge, and a fourth edge, respectively, of a base panel of the container base. In a third example of the method, optionally including one or both of the first and second examples, the method further comprises: attaching a label to the container. In a fourth example of the method, optionally including one or more or each of the first through third examples, the method further comprises: inserting a divider in the container.
The disclosure also provides support for a container, comprising: an octagonal base and a drawstring with a cord lock positioned thereon, wherein the container is assembled in a single motion by pulling and securing the drawstring through a drawstring channel of the octagonal base. In a first example of the system, the drawstring is positioned around a perimeter of the octagonal base. In a second example of the system, optionally including the first example, a first end and a second end of the drawstring extend through an opening in the drawstring channel at a first panel of the octagonal base. In a third example of the system, optionally including one or both of the first and second examples, the drawstring extends through a right side of the drawstring channel of the first panel, through a first eyelet of a first triangular panel to an exterior of the octagonal base, through a second eyelet of the first triangular panel to an interior of the octagonal base, through the drawstring channel of a second panel, through a third eyelet of a second triangular panel to the exterior of the octagonal base, through a fourth eyelet of the second triangular panel to the interior of the octagonal base, through the drawstring channel of a third panel, through a fifth eyelet of a third triangular panel to the exterior of the octagonal base, through a sixth eyelet of the third triangular panel to the interior of the octagonal base, through the drawstring channel of a fourth panel, through a seventh eyelet of a fourth triangular panel to the exterior of the octagonal base, through an eighth eyelet of the fourth triangular panel to the interior of the octagonal base, through a left side of the drawstring channel of the first panel. In a fourth example of the system, optionally including one or more or each of the first through third examples, a first handle and a second handle are each attached to the second panel and the fourth panel using fastening hardware. In a fifth example of the system, optionally including one or more or each of the first through fourth examples, at least one of a divider and a label are added to the container.
The following claims particularly point out certain combinations and sub-combinations regarded as novel and non-obvious. These claims may refer to “an” element or “a first” element or the equivalent thereof. Such claims should be understood to include incorporation of one or more such elements, neither requiring nor excluding two or more such elements. Other combinations and sub-combinations of the disclosed features, functions, elements, and/or properties may be claimed through amendment of the present claims or through presentation of new claims in this or a related application. Such claims, whether broader, narrower, equal, or different in scope to the original claims, also are regarded as included within the subject matter of the present disclosure.
The present application claims priority to U.S. Provisional Application No. 63/201,065, entitled “Origami Flat-Packed Home Storage & Organization Solution (Basket)”, and filed on Apr. 10, 2021. The entire contents of the above-listed application are hereby incorporated by reference for all purposes.
Number | Date | Country | |
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63201065 | Apr 2021 | US |