The present disclosure relates to the field of electricity production. More specifically the present disclosure relates to producing electricity by harnessing wind.
Electricity has become a staple in modern society. People depend on having a constant source of electricity in all facets of their lives. Electricity powers business, provides convenience, and saves lives. There is an ever growing demand for electricity. Unfortunately, generating electricity can be expensive and damaging to the environment. Cleaner and more efficient sources are needed to supply society's ever growing demand for electricity.
One method of generating electricity harnesses wind to spin a generator. Current methods of harnessing wind to generate electricity include propeller-style horizontal wind generators that range from 1-300 feet high. Large wind generating machines include a nacelle which houses the generator, gears, motors, control, and braking systems. The nacelle is placed in a horizontal configuration such that the axis of the shaft rotated by the wind generator's blades is horizontal. The nacelle of current wind generators are placed on top of a high tower to allow for blade rotation. In order to maintain the wind generator, a technician climbs to the top of the tower, which can be up to and higher than 300 feet in the air. Because of the height, it can be difficult and expensive to maintain the various operating components of the wind generator. In addition, the blades and nacelle in a horizontally configured wind generator rotate to face the wind direction. Rotation to face wind direction generally includes use of a motor which consumes electricity, lowering the overall efficiency of the wind generator and adding to the cost of the generator. A starter motor is also often used to begin electricity production, again potentially lowering efficiency and adding to the cost of the generator. Another drawback of some wind generators is that they generally do not operate at wind speeds less than about 18 mph or higher than about 35 mph.
Aspects of the present disclosure include methods and systems for harnessing wind to create electricity. The present disclosure includes a vertical oriented wind generator system. One or more blades are spun by the force of wind which in turn spins a generator to produce electricity. In an embodiment, the blades are generally helical. Because of its vertical configuration, the blades are capable of operating at lower and higher wind speeds. Moreover, vertical configuration allows the nacelle to be placed closer to the ground, which allows for easier access and lower maintenance costs. In addition, the blades face the wind from all directions. In an embodiment, the blades begin rotation without a starter motor.
In an embodiment, a high electrical output vertically configured wind generator is disclosed. The wind generator comprises a generally vertical axis shaft, at least one blade operably connected to the shaft, a braking system operably connected to the shaft, and a generator operably connected to the shaft.
In an embodiment, the wind generator utilizes a kinetic energy storage system operably connected to the shaft in order to store and release kinetic energy. In an embodiment, the wind generator has an electricity storage system for storing generated electricity. In an embodiment, the wind generator is gearless.
In an embodiment, the wind generator has a flushing member. In an embodiment the flushing member has one or more openings. In an embodiment, the one or more openings have retractable closing members. In an embodiment, the flushing member is moveable along an axis of the shaft. In an embodiment, the flushing member is located below the blades. In an embodiment, the flushing member is located above the blades.
In an embodiment, the blades are helical. In an embodiment, the blades comprise a single blade. In an embodiment, the blades comprise two blades. In an embodiment, the blades comprise three or more blades. In an embodiment, the blades comprise a first cross-sectional width which is greater than a second cross sectional width.
In an embodiment, the generator can operate in wind speeds of between about 8 mph and about 75 mph. In an embodiment, the wind generator can operate in wind speeds of between 12 mph and 75 mph. In an embodiment, the wind generator can operate in wind speeds of between 8 and 60 mph. In an embodiment, the wind generator can operate in wind speeds of between 12 and 45 mph.
In an embodiment, a vertical wind generator is disclosed. The vertical wind generator comprises a blade rotated by wind, a vertical shaft connected to the blade, and a generator operably connected to the shaft, wherein the blade is capable of being rotated by wind with sufficient force to produce 1.5 MW or more of power. In an embodiment, the blade is capable of being rotated by wind with sufficient force to produce 1 MW or more of power. In an embodiment, the blade is capable of being rotated by wind with sufficient force to produce 500 kW or more of power. In an embodiment, the blade is capable of being rotated by wind with sufficient force to produce 300 kW or more of power. In an embodiment, the blade is capable of being rotated by wind with sufficient force to produce 30 kW or more of power.
In an embodiment, the generator is gearless. In an embodiment, the vertical wind generator further comprises a kinetic energy storage system. In an embodiment, the vertical wind generator comprises a flushing member.
In an embodiment, a method of building blades for a wind generator is disclosed. The method comprises molding a blade from composite materials. In an embodiment, the method further comprises molding the blade in sections and connecting the sections together to form a larger blade. In an embodiment, the composite material comprises a light weight carbon fiber. In an embodiment, the composite material comprises an epoxy composite. In an embodiment, the composite material comprises reinforced plastic resonance system blocks. In an embodiment, the step of molding comprises using a vacuum infused carbon fiber system. In an embodiment, the step of molding comprises using a carbon black system.
The drawings and the associated descriptions are provided to illustrate embodiments of the disclosure and not to limit the scope of the claims.
Embodiments of the present disclosure include a vertically oriented wind energy generator. The wind generator harnesses wind to generate electricity. Structural components are chosen to minimize wind blockage. Blade configurations are chosen to maximize blade efficiency by increasing wind harness and decreasing drag. Other components, such a nacelle, generator, kinetic system, braking system, and electrical storage system are chosen to minimize setup and maintenance costs while maximizing generator output. Although disclosed with respect to certain embodiments, an artisan will recognize from the present disclosure many ways of accomplishing the concepts disclosed herein. For example, in one embodiment, the wind generator stands between about 18 and about 300 feet in height and the size of the blades can range from about 5 feet to about 260 feet and higher. In an embodiment, the wind generator is about 100 feet tall and has blades that are about 60 feet tall. In another embodiment, the wind generator is about 150 feet tall and has blades that are about 110 feet tall. In an embodiment, the wind generator is about 20 feet tall and the blades are also about 20 feet tall.
In an embodiment, the blades are helical in shape and oriented on a vertical axis. In an embodiment, a single blade is employed. In an embodiment, multiple blades are employed. In an embodiment, a nacelle is vertically oriented. In an embodiment, the wind generator operates without gears. In an embodiment, the wind generator comprises a kinetic rotation system to store and release kinetic energy. In an embodiment, blade angles are dynamically changeable.
Support Structures
As shown in
Support 105 may be of various sizes, shapes, designs, and materials. In an embodiment, for example, the embodiment of
In an embodiment, a single support tower is used to support the wind generator. An illustration of one embodiment of a support tower is shown in
Structural supports, such as structure support 115, provide a base to support the blades 103. The blades are suspended off the ground by the structural supports in order to place them in the best position to be spun by the wind. In an embodiment, the structural supports support the blades so that the edges of the blades 103 closest to the ground are between about 0 and 150 feet in the air. In an embodiment, the edges of the blades 103 closest to the ground are about 40 feet in the air. In an embodiment, the edges of the blades 103 closest to the ground are about 20 feet in the air. In an embodiment, the edges of the blades 103 closest to the ground are about 60 feet in the air. In an embodiment, the nacelle is located between the blades and the ground. This allows the nacelle to be close to the ground for ease in maintenance.
Structural supports are provided for supporting the blades while reducing wind blockage. An artisan will recognize from the disclosure herein other structures for supporting the blades. For example, a ground system where the blades are supported near the ground can be used. In one embodiment, a concrete support structure supports the blades with the lower edge of the blades flush with the ground. In one embodiment, a solid support structure, such as a concrete block, supports the blades. Artisans will also recognize other support structures from the present disclosure.
Blade Configurations
The shape of the blades 103 affects the efficiency of the wind generator. In describing the blade shape, three separate blade descriptions are used herein. These blade descriptions are wind swept volume, wrap, and blade curvature. Wind swept volume is defined herein as the volume of air through which the blades pass in their normal course of rotation. Wrap is defined herein as how many revolutions around the shaft a single blade is rotated. Blade curvature is the amount of curvature of a given horizontal cross section of the blade.
Generally, the shape of the vertical cross section of the wind swept volume is used to compensate for waste wind. That is, at any given altitude the wind speed may be different. At higher altitudes, the wind speed may be higher or lower than the wind speed at a lower altitude. The blades are made to be wider at areas of lower wind speed in order to pick up more of the wind than at areas of higher wind speed. An artisan will recognize from the disclosure herein that the design choice of the blade shapes can be altered depending on the location of the wind generator and the wind conditions at that location.
Material Composition/Blade Sections
In an embodiment, the blades can be made from various materials using various techniques. In an embodiment, the blades are made from a metal or metal alloy, such as, for example, lightweight aircraft aluminum. In an embodiment, the blades are made from composite materials. Composite materials are generally lighter and stronger than metals or metal alloys. In an embodiment, the blades are made from a light weight carbon fiber. In an embodiment, the blades are made using a vacuum infused carbon fiber system, such as an epoxy composite using a carbon black system. In an embodiment, the blades are made from reinforced plastic resonance system blocks. In an embodiment, the blades are made with a a light and strong fill material such as a Styrofoam core. In an embodiment, the blade has hollowed out sections. Of course, various other materials and techniques for building the blades can be used.
In an embodiment, the blades can be constructed or molded as a single piece, or the blades can be built in sections. Although the blades can be built and/or molded as a single piece, the costs associated with molding and transporting a large blade can be high. Thus, in an embodiment, the blades are constructed and/or molded as sections and then assembled together to create a single large blade.
The blade sections can be connected together to form a larger blade. The sections can be held together by various methods of fastening, such as, for example, interlocking channels, pins, adhesives, straps, internal cabling, welds, screws, bolts, clamps, frictional strips, or other fasteners.
Blade Shaping and Flush Control
In an embodiment, a flush plate is placed at the bottom and/or top of the blades.
In addition, the flushing plates 803, 805 have blade shapers 815, 817. Blade shapers 815, 817 mechanically bend the blades 103 in order to increase or decrease blade curvature. Blade shapers 815, 817 attach to blade shaper supports 819, 821. Blade shaper supports 819, 821 are made from a more rigid material than the blades. In one embodiment, the blade shaper supports 819, 821 are made integral with the blades. In one embodiment, the blade shaper supports 819, 821 are a thicker section of the blades made from the same material as the blades. The blade shaper supports 819, 821 can be made a metal or metal allow, such as aluminum, or can be from a composite material. The blade shaper supports 819, 821 can be integral to the blades or attached to the outside of the blades. The shaping of the blades 103 allows the blades 103 to be more efficient depending on the wind conditions.
The blade shaper supports 819, 821 can run the length of the blades or a portion of the length of the blades. In one embodiment, the blade shapers are used without a flush plate. In one embodiment, the blade shapers are used independent of a flush plate. In one embodiment, the blade shapers are adjustable cross beams running the part or all of the length of the blades. An artisan will recognize from the disclosure herein other ways of dynamically shaping blades.
Nacelle Components
In an embodiment, the wind generator has a nacelle located around the shaft, under the blades. The nacelle can advantageously house many of the elements of the wind generator to protect them from the weather and for lowering maintenance costs.
The system of the present disclosure can be used with or without gears. In one embodiment of a gearless system, at low speeds the generator 902 is disengaged to allow the blades to begin to spin. As the blades speed up, the generator 902 engages. At higher speeds, the generator 902 employees cut in magnets which are loaded into the generator to harness the energy created by the spinning blades. A gearless generator usable with the wind generator of the present disclosure is available from ABB of Zurich, Switzerland. In an embodiment, the generator 902 can be disengaged so that no starter motor is required. In an embodiment, a starter motor is used. In an embodiment, gears are used.
In an embodiment, the wind generator uses one or both of a kinetic and electrical storage system. In an embodiment, the wind generator uses a kinetic system 904 to store and release kinetic energy. The kinetic system 904 is especially useful when the wind speeds are erratic. The kinetic system 904 is able to store a part of the kinetic energy produced during rotation. As the wind speed decreases, the kinetic system 904 continues to rotate the shaft in order to allow the generator 902 to continue to produce electricity.
As the shaft begins to turn, the speed, and thus the kinetic energy is low, and the weights 1002 stay near the inner edge because they are forced by gravity to stay closest to the kinetic system floor. As the speed of the shaft, and thus the rotational speed of the kinetic system increases, the weights 1002 begin to have sufficient rotational energy to overcome the force of gravity. The weights 1002 then begin to climb the ramp toward the outer edge 1008. The movement of the weights up the ramp in effect stores kinetic energy. As the shaft slows down, the kinetic energy stored in the kinetic system 1000 is then released forcing the shaft to continue to turn. As kinetic energy is released, and the shaft begins to slow down, the weights 1002 are again forced by gravity to return to inner edge 1006. Thus, the kinetic system operates to smooth the rotational speeds of the wind generator. Other methods of storing and releasing kinetic energy may also be used. For example, in an embodiment, springs can be used instead of a ramp.
In an embodiment, the weight 1002 within the kinetic system 904 has an inner weight 1022. Also within the weight 1002 is a ramp 1024. At lower speeds, the smaller weight 1022 moves up the ramp 1024 to absorb kinetic energy in a similar manner as that described above with respect to the kinetic system 904. Thus, the weights within the weights provide for a more balanced kinetic system 904 that is able to operate at various speeds. Other embodiments of kinetic systems may also be used with the present disclosure, such as, for example, a single solid mass or a kinetic system using springs instead of a ramp.
In an embodiment, the kinetic system 904 and/or the generator 902 are engageable through the use of a slip differential. This allows the kinetic system and/or the generator to be disengaged when the blades have stopped rotating, so that the blades are easier to begin to rotate. In an embodiment, the kinetic system and/or the generator are engageable through the use of friction clamps. An embodiment of friction clamps is illustrated in
In addition to kinetic energy storage, the wind generator of the present disclosure can also incorporate electrical energy storage. After the generator produces electricity, the electricity can be immediately sent out to an electrically grid, or, the electricity can be temporarily stored and sent out in packets. Temporarily storing electricity is particularly useful in low wind situations where the generator is not producing a large quantity of electricity. In an embodiment, the wind generator stores electricity in one or more capacitors. In an embodiment, the wind generator stores electricity in one or more batteries. In an embodiment, the wind generator stores electricity in one or more resistor banks.
An artisan will recognize from the disclosure herein various other alternatives parts and arrangement of parts from the present disclosure. For example, an artisan will recognize the nacelle components can be located inside or outside of the nacelle. Multiple nacelles can be used. Components can be placed on or in the ground or in the air. Nacelles can be placed on the ground or in the air. The arrangement of components along the shaft can be altered. Or, more or fewer components can be used in conjunction with the present disclosure.
Power Output and Operational Speeds
The blades of the present disclosure are capable rotating the shaft 107 with enough hoarse power to force the generator to output about 1.5 MW or more of electricity. In an embodiment, the vertical wind generator is capable of outputting about 1 MW or more. In an embodiment, the vertical wind generator is capable of outputting about 500 kW or more. In an embodiment, the vertical wind generator is capable of outputting about 30 kW or more. Because of the vertical configuration, the wind generator of the present disclosure is also capable of operating at lower and higher wind speeds than prior art generators. In an embodiment, the wind generator is capable of operating at wind speeds as low as 8 to 12 mph, and as high as 35-75 mph. The ability to operate at lower and higher wind speeds allows the wind generator of the present disclosure to produce energy more often and in a greater variety of locations because it can handle a greater range of wind speeds.
Although the foregoing invention has been described in terms of certain preferred embodiments, other embodiments will be apparent to those of ordinary skill in the art from the disclosure herein. For example, multiple independently rotated blades can be used with multiple independent shafts. Adjustable wind generator components such as the blade shapers, flush plate, gears, kinetic system, electrical storage units, and other can be manually or computer controlled to increase efficiency or other desired operating parameters. Non-electrical uses for the blade system can be used, such as, for example, harnessing the mechanical rotational force to pull water from a well, or harnessing the wind flushed to create a wind tunnel. The wind generator can be placed on a moving platform, such as a vehicle, to move the generator to another location. The blades can be rotated by wind or water. Additionally, other combinations, omissions, substitutions and modifications will be apparent to the skilled artisan in view of the disclosure herein. It is contemplated that various aspects and features of the invention described can be practiced separately, combined together, or substituted for one another, and that a variety of combination and subcombinations of the features and aspects can be made and still fall within the scope of the invention. Furthermore, the systems described above need not include all of the modules and functions described in the preferred embodiments. Accordingly, the present invention is not intended to be limited by the recitation of the preferred embodiments, but is to be defined by reference to the appended claims.
The present application claims priority benefit under 35 U.S.C. § 119(e) to U.S. Provisional Patent Application Ser. No. 60/706,256, filed Aug. 8, 2005, entitled “Wind Tower System.” The present application incorporates the foregoing disclosures herein by reference.
Number | Date | Country | |
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60706256 | Aug 2005 | US |