Claims
- 1. A method for measuring the density of a material carried on a conveyor, comprising the acts of:
obtaining a cross sectional area measurement of the material at a selected cross section thereof; measuring a speed of the conveyor; measuring a weight of at least a portion of the material; and calculating a density of the material based on the cross-sectional area measurement, the speed of the conveyor, and the weight.
- 2. A method as defined in claim 1, wherein the step of obtaining a cross-sectional area measurement of the material comprises the acts of:
passing the material under an array of distance sensors as the material is carried by the conveyor; obtaining a plurality of height measurements of the material with respect to the conveyor, wherein each of the height measurements is obtained by one of the distance sensors of the array; and estimating the cross-sectional area measurement based on the height measurements.
- 3. A method as defined in claim 1, wherein the material includes product and tare, the product having a designated product density and the tare having a designated tare density, the method further comprising the act of estimating the weight of the product.
- 4. A method as defined in claim 3, wherein the step of estimating the weight of the product comprises the acts of:
based on the estimated density of the material, the designated product density and the designated tare density, estimating a weight ratio of product to tare; and based on the weight ratio and the weight of the material, estimating a weight of the product.
- 5. A method as defined in claim 3, wherein the material is assumed to have a designated packing ratio, the act of estimating the weight of the product comprising the steps of:
based on the estimated density of the material, the designated product density, the designated tare density, and the designated packing ratio, estimating a weight ratio of product to tare; and based on the weight ratio and the weight of the material, estimating a weight of the product.
- 6. A method as defined in claim 3, wherein the product is a harvested crop, the method further comprising the act of selecting the designated density by measuring the density of a sample of the harvested crop.
- 7. A method as defined in claim 1, wherein estimating the density of the material comprises the act of calculating, using a processing means, the density of the material based on the cross-sectional area measurement, the speed of the conveyor, and the weight.
- 8. A method for measuring the density of a material carried on a conveyor, comprising the acts of:
obtaining a cross sectional area measurement of the material at a selected cross section thereof; measuring a speed of the conveyor; measuring a weight of at least a portion of the material; passing the material under an array of distance sensors as the material is carried by the conveyor; obtaining a plurality of height measurements of the material with respect to the conveyor, wherein each of the height measurements is obtained by one of the distance sensors of the array; estimating, using a processing means, the cross-sectional area measurement based on the height measurements; and estimating, using a processing means, a density of the material based on the cross-sectional area measurement, the speed of the conveyor, and the weight.
- 9. A method as defined in claim 8, wherein the material includes product and tare, the product having a designated product density and the tare having a designated tare density, the method further comprising the act of estimating the weight of the product.
- 10. A method as defined in claim 9, wherein the step of estimating the weight of the product comprises the acts of:
based on the estimated density of the material, the designated product density and the designated tare density, estimating a weight ratio of product to tare; and based on the weight ratio and the weight of the material, estimating a weight of the product.
- 11. A method as defined in claim 9, wherein the material is assumed to have a designated packing ratio, the act of estimating the weight of the product comprising the steps of:
based on the estimated density of the material, the designated product density, the designated tare density, and the designated packing ratio, estimating a weight ratio of product to tare; and based on the weight ratio and the weight of the material, estimating a weight of the product.
- 12. A method as defined in claim 9, wherein the product is a harvested crop, the method further comprising the act of selecting the designated density by measuring the density of a sample of the harvested crop.
- 13. A system as defined in claim 8, wherein the distance sensors of the array comprise ultrasonic distance sensors.
- 14. A system as defined in claim 13, wherein the ultrasonic distance sensors are positioned generally linearly in the array.
- 15. A system as defined in claim 13, wherein the array of distance sensors is oriented at an acute angle with respect to a direction of motion of the conveyor.
- 16. A system for measuring the density of material carried on a conveyor, comprising:
an array of distance sensors displaced from the conveyor, wherein each of the distance sensors is situated to obtain a height measurement of a portion of the material with respect to the conveyor; means for sensing a speed of the conveyor; processing means for estimating a cross sectional area of the material based on data generated by the array of distance sensors; means for sensing a weight of at least a portion of the material; and means for estimating a density of the material based on the cross-sectional area measurement, the speed of the conveyor, and the weight.
- 17. A system as defined in claim 16, wherein the distance sensors of the array comprise ultrasonic distance sensors.
- 18. A system as defined in claim 17, wherein the ultrasonic distance sensors are positioned generally linearly in the array.
- 19. A system as defined in claim 17, wherein the array of distance sensors is oriented at an acute angle with respect to a direction of motion of the conveyor.
- 20. A system as defined in claim 16, wherein the means for sensing a speed of the conveyor comprises a shaft speed sensor that senses an angular speed of a shaft that rotates as the conveyor moves.
- 21. A system as defined in claim 16, wherein the means for sensing a weight of at least a portion of the material comprises a load cell positioned with respect to the conveyor so as to be capable of measuring a weight of a portion of the material positioned over a particular segment of the conveyor.
- 22. A system as defined in claim 16, wherein the means for sensing a weight of at least a portion of the material comprises a load cell positioned with respect to a conveyor assembly that includes the conveyor so as to be capable of measuring a combined weight associated with a combination including the conveyor and said at least a portion of the material.
- 23. A system as defined in claim 16, wherein the processor means further comprises means for subtracting a tare weight from the combined weight, so as to yield the weight of said at least a portion of the material.
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application is a divisional of U.S. patent application Ser. No. 09/258,667, filed Feb. 26, 1999, which is incorporated herein by reference.
[0002] 1. The Field of the Invention
[0003] The present invention relates generally to the field of machine harvesting of crops wherein the harvested material is moved through the harvester on a belted conveyor. More particularly, the present invention relates to a system and method for measuring the amount (mass and/or volume) of crop harvested per unit area of cropland.
[0004] 2. Background and Related Art
[0005] Mechanical harvesters, incorporating the use of belted chain, rubber belt, and/or paddle chain conveyors, are used by agricultural producers to harvest such crops as potatoes, sugar beets, grapes, tomatoes, cirrus fruit, ear corn, onions and the like. Typically, these mechanical harvesters are for the harvesting of crops other than grain.
[0006] These mechanical harvesters for non-grain crops typically incorporate some type of crop pickup mechanism to move the crop from the field onto the harvesters. For example, potato harvesters move a blade in front of a primary belted chain, just underneath potatoes in the field. As the potatoes are moved onto the primary chain, they are usually accompanied by soil and vines. The primary chain allows soil to fall away from the potatoes as they are moved through the harvester, thus separating unwanted material (called “tare”) from the desired product during the harvest process. On potato harvesters, the harvest stream is moved onto a deviner chain, which allows the potatoes to fall through to a secondary belted chain, leaving the potato vines to be carried off the harvester and dropped back to the ground. Somewhere in the product flow stream an air blower is often placed to further remove unwanted field material from the potatoes.
[0007] Mechanical harvesters for other crops, such as sugar beets, use other techniques to clean the harvested product on its way to the tending truck, trailer, or gondola traveling alongside or behind these harvesters. Some employ people riding on the harvester to identify and remove unwanted materials before the crop is loaded onto the accompanying tender. On mechanical tomato harvesters for processed tomatoes, up to two sets of electronic sorters are installed. One rejects dirt clods, while the other is a color sorter to reject green tomatoes. In addition, workers can be located on these harvesters to further reject unwanted materials or substandard produce in the crop stream.
[0008] In recent years, measurement of the yield of harvested crops has been facilitated by “on-the-go” geo-referenced systems that weigh and record non-grain crop flows on conveyor-equipped mechanical harvesters. Such detailed yield measurement can be used to determine the weight or volume of the crop contained in a tender accompanying the mechanical harvester and can also be used to create yield maps of the harvested
[0009] One technique that has been used to weigh crops as they are harvested involves replacing the standard idler wheels that bear the belted chain close to the discharge section of the harvester with an idler wheel supported on a load cell. The load cell generates a measurement of the weight of the product along a segment of the conveyor. This measurement represents a weight of the product per unit distance. A belt speed sensor is installed on the drive shaft to furnish a measure of the rate of product traveling over the weighed section of the conveyor. The product of the weight per unit distance and the rate of the product movement gives the weight flow rate of the product over the conveyor. This weighing system represents one example of the conventional techniques that have been used to weigh crops. Many of these techniques utilize load cells or other force sensors that can require significant calibration and maintenance in the field.
[0010] To calculate the weight of the crop accumulated in the tender vehicle (e.g., truck, trailer, or gondola) alongside the harvester, the product flow rate can be integrated with respect to time beginning with the empty tender. For computation of yields, the flow rate is divided by the area covered by the harvester per unit time of the harvester. The area covered by the harvester per unit time can be calculated by multiplying the harvester's swath width and the harvester speed. In practice, both the load information and the yield data are useful to the grower in the optimization of the agricultural operation.
[0011] The foregoing technology has evolved into commercially available yield or load monitors and yield map data collection systems. Through multiple seasons of commercial use, certain problems have become apparent. For instance, in many crop and/or soil conditions, particularly when harvesting potatoes, a significant amount of unwanted material, or tare, still makes its way onto the material being transported from the field. As a result, yield and load measurements obtained using conventional systems are unreliable in situations where a significant amount of tare material is present on the conveyor.
[0012] In view of the foregoing, it would also be an advancement in the art to provide systems for measuring the volume or weight of harvested crops that do not require load cells or other conventional force sensors. Such systems would eliminate many of the components otherwise used in prior art systems that often require significant calibration and maintenance.
[0013] It would also be desirable to provide weighing techniques that compensate for tare material interspersed with harvested crops. Doing so would allow accurate and reliable yield and load measurements to be obtained for harvested potatoes and other crops. Such tare-corrected data values could be used to make accurate yield maps. Moreover, systems that could determine the amount of tare material in a tender load leaving the field could allow the load to be appropriately and efficiently routed when it reaches the processing plant or crop storage facility.
Divisions (1)
|
Number |
Date |
Country |
Parent |
09258667 |
Feb 1999 |
US |
Child |
09946707 |
Sep 2001 |
US |