This disclosure relates generally to rubber molds, such as vulcanization molds. In one example embodiment, to an improved cleaning and removal of waste or built up contamination, such as excess vulcanized rubber inside a vulcanization mold via the use of devulcanization processes and nucleation processes, among others.
Manufacturing of rubber parts can require the use of vulcanization molds. Such molds are applied to shape an unvulcanized piece of rubber into the desired shape while at the same time by heating up the unvulcanized material creating sulfur-crosslinks within the material. The mold itself may be made to be the negative shape of the part that may be being produced. Examples of products that require the use of vulcanization molds are for example the production of windscreen wipers as well as tires for vehicles, as well as many other fields. Vulcanization molds are subject to contamination with rubber material and other process related residues such as sulfur-based residues that adhere and perpetually build up a layer on the mold surface and to cavities, such as air evacuation cavities within the mold. The present invention applies to all types of vulcanization molds. For explanatory purposes the application of tire molds may be highlighted, but the invention may be by no means limited to tire molds.
To ensure the production of high quality tires without any relevant imperfections, the tire mold must be cleaned on a regular basis. First of all, the tire mold surface must be cleaned from time to time to remove any vulcanized rubber material and other process related residues such as sulfur-based residues that adhere and perpetually build up a layer on the mold surface. When the surface of the mold may be only moderately contaminated, such surface cleaning of the mold may be typically performed while the mold remains mounted inside the curing press. The mold may be then typically cleaned by using a CO2 or dry ice blasting technology. Alternatively, a laser surface cleaning device can be applied to selectively remove/ablate the contamination from the surface of the mold while the mold remains mounted inside the curing press.
In case the surface contamination of the tire mold may be too high and cannot be adequately removed while the mold remains mounted inside the curing press, or in case the cured tire has faulty areas caused by malfunction of certain areas of the air evacuation/air venting system due to clogging with rubber material and other process related residues such as Sulfur based residues, the mold has to be removed from the curing press and disassembled into its individual segments or components for cleaning.
During tire production, a tire mold may be typically removed from the curing press and disassembled into its individual segments for cleaning in regular intervals. A typical cleaning interval can be after each 1000 cured tires or after each 5000 tires. The interval being mainly dependent on the compound/mixture of the rubber material and its effect on the buildup of contamination on the mold and inside mold cavities, such as the air evacuation/air venting system. Today various state of the art cleaning methods for a tire mold, in particular for a mold disassembled into its individual segments can be applied.
CO2 or dry ice blasting can be used to remove contamination such as vulcanized rubber material and other process related residues such as sulfur-based residues from the surface of the mold. The cleaning effect may be based on the kinetic energy of the CO2 or dry ice hitting the surface of the mold.
In addition, the temperature difference between the mold and the CO2 or dry ice facilitates the removal of surface contamination from the mold. Thus, CO2 and/or dry ice blasting work best when the mold may be still hot, or may be heated up again. CO2 or dry ice blasting also can be used to release partly clogged mechanical vents, such as spring vents, by using the kinetic energy to release a clogged spring mechanism. CO2 or dry ice blasting however may be strongly limited for the purpose of vent cleaning due to its inability to enter the actual venting mechanism. In addition, CO2 or dry ice blasting may be unable to adequately enter into the micro air evacuation gaps of a puzzle mold or a micro slot mold. Lastly the large amount of CO2 required for mold cleaning has an adverse impact on the environment and the global CO2 emission reduction efforts.
Selective laser removal can be used to remove contamination such as vulcanized rubber material and other process related residues such as sulfur-based residues from the surface of the mold. The cleaning effect may be based on material ablation by the laser due to evaporation of the contamination layer. The contamination layer typically evaporates at a temperature range that does not affect the underlying aluminum or steel mold material. Selective laser removal may be strongly limited for the purpose of vent cleaning due to its inability to enter the actual venting mechanism. In addition, selective laser removal may be unable to adequately enter into the micro air evacuation gaps of a puzzle mold or a micro slot mold.
Sand and/or glass bead blasting can be used to remove contamination such as vulcanized rubber material and other process related residues such as sulfur-based residues from the surface of the mold. The cleaning effect may be based on the mechanical removal of the contamination by the kinetic energy of the sand or glass bead particles that are blasted onto the mold surface. There are however a few major disadvantages of sand and/or glass bead blasting. First of all, molds that contain mechanical vents such as spring vents, or molds with micro air evacuation gaps cannot be cleaned because the sand and/or glass bead particles clog the venting mechanism. Also molds that have a surface coating, such as an anti-stick coating cannot be cleaned by sand and/or glass bead blasting as the coating would be removed unwantedly. Further the mechanical impact of sand and/or glass bead blasting can over time slightly change the dimensions of the mold segments. This can be particularly critical when blasting the individual tread pieces of a puzzle mold because the residual gap between said pieces has to be within a defined narrow width to let air pass thru, but prevent any rubber from entering. When excess blasting may be applied, said residual gaps can grow over time and thus the venting function may be adversely impacted: more rubber material enters over time, which can result in large visible markings on the tire and increased risk of clogging of the air evacuation gaps.
Ultrasonic wet chemical cleaning can be used to remove contamination such as vulcanized rubber material and other process related residues such as sulfur-based residues from the surface of the mold. The cleaning effect may be based on the cavitation effect of gas bubbles in the cleaning fluid that are generated by an ultrasonic frequency generator. In addition, certain chemistry such as solvents can be added to the cleaning fluid to facilitate the removal of the surface contamination. Ultrasonic cleaning however may be limited in its ability to reach and clean narrow and/or deep structures such as mechanical vents or micro air evacuation gaps. Mechanical drilling can be applied to remove contamination such as vulcanized rubber material and other process related residues such as Sulfur based residues from the drilled venting holes of a tire mold. A disadvantage may be that the venting holes can grow bigger and bigger in size each time a cleaning may be performed and thus more and more material will enter into said hole.
In some cases, a combination of above-mentioned processes can be applied. Except for the ultrasonic wet chemical cleaning, all cleaning processes involve some form of manual labor and/or operation of the cleaning system and are subject to operator error and thus cleaning results fluctuate.
Another problem with conventional state of the art cleaning methods, may be their inability to adequately reach inside the very narrow micro gaps, typically of 0.03-0.10 mm width, such as those of an assembled puzzle mold, or a micro slot mold, or even the circular gap of a spring vent while opened and thus not being able to reliably clean such mold venting systems and removing vulcanized rubber and other process related residues such as sulfur-based residues.
Thus, despite above mentioned cleaning processes, mechanical vents, such as spring vents must be replaced regularly to avoid unpredictable malfunction of the air venting/evacuation during the tire curing process and puzzle molds must be completely disassembled into hundreds of individual parts for cleaning, resulting in strongly increased cost for cleaning.
In some embodiments, the present invention discloses methods and systems to remove vulcanized rubber contamination and other process related residues such as sulfur-based residues from a vulcanization mold. A vulcanization mold can be placed in a reactor where solid vulcanized rubber contamination can be turned into its base substances on a particle level by reversing the vulcanization and breaking the sulfur-bonds of the contamination through a variety of methods. The mold can then be exposed to a cleaning process, which can include the introduction of a process liquid which can excavate the contamination out of the mold. This can include a nucleation process and cyclic cleaning process, where the reactor can be filled with a process liquid that interacts with the devulcanized particles. Energy can be applied to the process liquid to set it into motion to transport devulcanized particles away from the mold surface and from mold cavities such as air venting systems.
Thus, the present invention provides systems, methods or apparatuses that ingeniously apply devulcanization and related processes, such as a cyclical nucleation processes, to clean vulcanization molds, of which wherein the devulcanization process by itself, as well as along with the cyclical nucleation process is unique and inventive.
Example embodiments are illustrated by way of example and are not limited to the figures of the accompanying drawings, in which, like references indicate similar elements.
Other features of the present embodiments will be apparent from the accompanying drawings and from the detailed description that follows.
Current state of the art cleaning methods for vulcanization molds typically are optimized to detach from the mold surface vulcanized rubber material and other process related residues such as sulfur-based residues that adhere and perpetually build up a layer on the mold surface. Current state of the art cleaning methods for vulcanization molds however suffer from their inability to efficiently penetrate into the air venting system of the mold for removal of vulcanized rubber material and other process related residues such as sulfur-based residues that adhere and perpetually build up a layer inside the venting system of the mold. Also current state of the art cleaning processes involve some form of manual labor and/or operation of the cleaning system and are subject to operator error and thus cleaning results fluctuate.
The present invention provides a method, apparatus and system to provide a specific cleaning of vulcanization molds. In particular to molds with small passages and interior volumes that are subject to build up of contaminants, materials and leftovers of the vulcanization process.
In an embodiment, which may be combined with any other embodiment, the present invention provides a method to breakdown, devulcanize, or depolymerize a material such as a rubber byproduct or contaminate within molds, which may be followed by an ability to clean out the materials by a nucleation process, of which may be cyclical. It is noted that the devulcanization process, applied to the molds is unique and innovative in of itself, wherein the devulcanization methods applied towards the molds as described have never been applied before this disclosure. The nucleation process, as well as other processes herein may then also be combined as well.
In short, the mold, and undesirable material in the mold, are subjected to pressure, temperature, heat, radiation and chemicals which devulcanized, depolymerizes or otherwise breaks down the rubber or material in the molds to disparate, original or other parts, such that the material may be removed. It may be noted that this can be done in multiple and repetitive steps, such that all or some of the material may be broken down. For instance, it may be noted that in some embodiments, the material may be deep within narrow cavities or volumes, so multiple cycles of the step of breaking down or devulcanizing or depolymerizing needs to be repeated, wherein to penetrate through all of the material to be removed. Therein then may also be an optional step of a cyclically cleaning or nucleation process which may aid in the removal of the processed materials. Additionally, the full cycle of the present invention can be repeated, wherein first the material may be broken down, and then removed by a cyclic or nucleation process, such that on each subsequent cycle, a deeper layer of the material may be broken down and removed.
It has been found that devulcanization may be not enough to clean the molds, since the material stays within the molds especially in narrow cavities and passages. For instance, the devulcanization only conforms the material into a powder but the powder can still get stuck. As such, the present invention provides an optional step that applies cleaning processes such as nucleation and cyclic technology to remove the containments from the molds. This combination is unique and unobvious in the arts as described in this document as we as the fact that the devulcanization method alone is unique and unobvious as applied in this document.
In a preferred embodiment, the present invention may provide a method, system or apparatus for cleaning a mold that is contaminated with a contamination material, wherein the mold is one or more molds or mold segments. This can then additionally include wherein a user places the mold inside a reactor, wherein the inner part of the reactor is isolated from the ambient environment. The mold can then be exposed to one or more processes that breaks down the contamination material and one or more processes that removes at least the contamination material that has been broken down.
It is noted that the mold can include volumes, cavities and channels which are easily, or through use, deposited with the contamination material, and that the mold can be a vulcanization mold, contaminated with vulcanization material or byproducts, such as wherein the mold is used for forming rubber parts including tires, tire segments or retreaded surfaces. These byproducts can include vulcanization residues including sulfur based residues.
In a preferred embodiment the process that breaks down the contamination material is a process including at least one of the following processes: chemical, temperature, pressure, electrical field, or radiation.
In a preferred embodiment the process that breaks down the contamination material is a process including at least: destructing sulfur-bonds in the contamination material which turns the vulcanized rubber contamination into base substances on a particle level.
In a preferred embodiment the processes that removes at least the contamination material that has been broken down includes at least filling and then evacuating the reactor with a process liquid, such that the liquid contacts the contamination material and carries at least the broken down contamination material out of the mold and reactor for removal. It is noted that the filling of the reactor includes submerging the mold, wherein there may be a layer of a gas between the process liquid and the enclosure of the reactor.
In a preferred embodiment, then the process liquid can have energy applied to it. This can include via any process including wherein the process liquid undergoes a strong vaporization reaction and leaves the surface and the cavities of the vulcanization mold with a high kinetic energy which can evacuate the last remaining particles from the mold. This can include wherein the change of pressure or volume and resulting strong vaporization can also effectively dry the mold.
In a preferred embodiment then the pressure of the gas may be decreased and increased cyclically as well as the volume, temperature or other characteristics of the liquid and entrapped gas, such that in some embodiments the entrapped gas or air space can cause the liquid to cause a nucleation process which can include decreasing and increasing the pressure or volume of a gas causing gas bubbles inside the process liquid on the mold and inside one or more volumes, cavities or channels in the mold, wherein the gas bubbles implode during each pressure or volume cycle, such that a kinetic impact on the contaminants is combined with the motion of the process liquid motion upon implosion of the gas bubbles, such that the contamination material is freed and moved into the process liquid and out of the mold.
In a preferred embodiment, the present invention may then provide wherein evacuating the process fluid wherein the evacuation brings the removed contamination material out of the mold and the reactor, such that the mold and reactor are cleaned. The user can then cyclically repeat the processes of exposing the mold to one or more processes that breaks down the contamination material and exposes the mold to one or more processes that removes at least the contamination material that has been broken down. This may be such that any number or plurality of repetitive cycles, layered contamination material that otherwise would not have been removed in a previous cycle is broken down and removed. It is then noted that the user can repeat the processes until all or sufficient amounts of the contamination material is removed from the mold.
To evacuate the air from a vulcanization mold, various methods can be applied. For explanatory purposes, we review a number of prior art air evacuation methods for tire molds in particular. Again it may be noted that this review of prior art molds may be for example, and it may be stated that the method applied can be for any type of mold, mold segment, especially vulcanization molds. It is noted that the method system and apparatus for cleaning as described to these prior art structures is inventive as well as unfounded and is unobvious in any use, description or art prior to this filing.
As a review for
In
In
During the production, the mold 410 may be contaminated perpetually, curing cycle after curing cycle. A surface layer 413 of vulcanized rubber and other process related residues such as sulfur-based residues builds up on the mold surface 411. Also the mechanical vents 412 over time get clogged 414 with vulcanized rubber and other process related residues such as sulfur-based residues. The clogging causes the mechanical vents 412 to get stuck. Air cannot properly evacuate anymore from the mold, which results in faulty tires. It is noted that specifically the type of mold as seen in
In
In
In order to the effectively and adequately clean vulcanization molds and remove vulcanized rubber and other process related residues such as sulfur-based residues from the mold surface and from the mold venting system, in some embodiments, the present invention discloses methods and systems to turn the contamination into its base substances on a particle level by reversing the vulcanization and breaking the sulfur-bonds of the contamination. Consecutively the vulcanization mold with devulcanized contamination can be exposed to a process liquid that interacts with the devulcanized particles. Energy can be applied to the process liquid to set it into motion to transport devulcanized particles away from the mold surface and from mold cavities such as air venting systems.
The present invention in some embodiments discloses cleaning of vulcanization molds with micro slots, such as assembled puzzle molds, or micro slot molds. In some embodiments the present invention mitigates operator error by providing a cleaning process that can run in an automated manner.
In some embodiments the present invention also strongly reduces the CO2 emissions caused by cleaning of vulcanization molds, since the cleaning process includes the devulcanization process in a closed environment and since the removal of the contamination, much of which may be carbon black and other rubber precursors, may be removed in a processing fluid, of which does both reasons does not allow the contamination to be expelled into the ambient environment.
The present invention discloses methods for cleaning of vulcanization molds that are contaminated with vulcanized rubber material and other process related residues such as sulfur-based residues and other byproducts of vulcanization or used of the mold. These contaminants can be cleaned by exposing the vulcanization mold to a devulcanization process or via another process to break down the rubber or material components to a previous state or a state that facilitates the removal of the contaminants or byproducts.
It may be noted that these devulcanization processes, as described for instance in
It may be also noted that the devulcanization may bring the material within the molds to a state that may be similar to when the material was introduced to the mold, such that the material can be removed by a process such as a chemical or other process as mentioned. This state can be similar to a powder, such as carbon black, which can easily be removed, but also may clog or otherwise be stuck, of which the cyclical flushing and other abilities mentioned can fully remove the pieces. This can especially be true of clogging in small volumes and channels such as a venting system in the mold, however the present invention overcomes this as mentioned. In some embodiments of the present invention, methods and systems are disclosed that enable cleaning of vulcanization molds, for example of tire molds, by exposing such molds to a devulcanization process and to a liquid-based particle removal process.
In a preferred embodiment of the present invention a vulcanization mold 702 that may be contaminated with vulcanized rubber material and possibly other process related residues such as sulfur-based residues may be placed inside a reactor 700. A devulcanization process 703, in particular one of a chemical, one of a temperature, one of a pressure, one of an electrical field, and/or one of a radiation induced process may be applied to the contaminated vulcanization mold 702 to break the sulfur-bonds of the contamination material. After at least one cycle of a devulcanization process 703, the reactor 700 may be filled with a process liquid 705. The process liquid 705 can be stored in a separate tank 704, which can be connected to the reactor 700 with a valve 706. The reactor 700 may be filled with at least so much process liquid 705 that the vulcanization mold 702 may be fully submerged in the process liquid 705. The reactor 700 may be closed with a pressure resistant airtight cover 701 to separate the inner part of the reactor 700 from the ambient environment. The filling level 709 of the process liquid 705 inside the reactor 700 may be chosen in such way that there may be a gas entrapped space 710 between the filling level 709 of the process liquid 705 and the cover 701 of the reactor 700. A liquid-based particle removal process 707 may be applied, the process characterized in that the state of the process liquid 705 and/or the gas inside the gas entrapped space 710 may be changed in a cyclic manner, wherein the pressure of the gas may be decreased and increased cyclically, or wherein the volume of the gas entrapped space 710 may be decreased and increased cyclically. This cyclical process can create an effect that can cause the process liquid to excavate or otherwise remove the contaminants from inside the mold.
It is noted that the process liquid can return to the holding tank directly, wherein the process liquid can suspend the material removed. Since the process liquid is able to suspend the removed material, it can be reused until it is needed to be cleaned or replaced. In other embodiments, the holding tank, or an inline filter or other removal system can be in use. This can include filter units that passively or actively remove the suspended contaminants or may for instance be in the tank, wherein steeling or other passive or active systems may clean the process fluid.
In order to efficiently remove all relevant contamination from a vulcanization mold surface and from vulcanization mold cavities, such as an air venting system, it can be required to apply multiple alternating devulcanization and liquid-based particle removal cycles.
In some embodiments of the present invention, a method and a system may be disclosed that enables cleaning of vulcanization molds, for example of tire molds, by exposing such molds to a devulcanization process and to a liquid-based particle removal process.
This process can include a nucleation process wherein the decreasing and increasing the pressure of the gas inside the gas entrapped space 913 cyclically, or decreasing and increasing the volume of the gas entrapped space 913 cyclically can cause gas bubbles inside the process liquid, on the vulcanization mold and also inside the cavities of the vulcanization mold. These gas bubbles can implode during each pressure changing cycle or during each volume changing cycle, resulting in both a kinetic impact on the devulcanized particles as well as a liquid motion upon implosion of the gas bubbles and thus also small cavities such as an air venting system of a mold can be reached efficiently.
After at least one liquid-based particle removal operation, a second valve 914 can be opened to release the process liquid 905 in which now devulcanized particles are present into a filtration system 909. After all process liquid may be released from the reactor 900 into the filtration system 909, the second valve 914 can be closed. A filtration process can be performed by the filtration system 909 to separate the contamination particles and substances from the process liquid 905. After a filtration process, a third valve 915 can be opened and the filtered process liquid 905 can be filled back into the storage tank 904 of the process liquid 905.
Additionally a separate outlet 910 of the filtration system 909 can be opened to release the contamination residue from the filtration system 909. A devulcanization process 903 and a liquid-based particle removal process can be performed in an alternating manner at least one time.
In some embodiments of the present invention, a method and a system may be disclosed that enables cleaning of molds or vulcanization molds, for example of tire molds, by exposing such molds to a devulcanization process, to a liquid-based particle removal process and to a drying process.
A liquid-based particle removal process may be applied, the process characterized in that the state of the process liquid 1005 and/or the gas inside the gas entrapped space 1014 may be changed in a cyclic manner, wherein the pressure of the gas may be decreased and increased cyclically, or wherein the volume of the gas entrapped space 1014 may be decreased and increased cyclically. The pressure of the gas inside the gas entrapped space can for example be decreased and increased by a vacuum pump 1007 that may be connected to the gas entrapped space 1014 of the reactor 1000.
Decreasing and increasing the pressure of the gas inside the gas entrapped space 1014 cyclically, or decreasing and increasing the volume of the gas entrapped space 1014 cyclically can cause gas bubbles inside the process liquid, on the vulcanization mold and also inside the cavities of the vulcanization mold. These gas bubbles can implode during each pressure changing cycle or during each volume changing cycle, resulting in both a kinetic impact on the devulcanized particles as well as a liquid motion upon implosion of the gas bubbles and thus also small cavities such as an air venting system of a mold can be reached efficiently. After at least one liquid-based particle removal operation, a second valve 1015 can be opened to release the process liquid 1005 in which now devulcanized particles are present into a filtration system 1009. After all process liquid may be released from the reactor 1000 into the filtration system 1009, the second valve 1015 can be closed.
A filtration process can be performed by the filtration system 1009 to separate the contamination particles and substances from the process liquid 1005. After a filtration process, a third valve 1016 can be opened and the filtered process liquid 1005 can be filled back into the storage tank 1004 of the process liquid 1005. Additionally a separate outlet 1010 of the filtration system 1009 can be opened to release the contamination residue from the filtration system 1009. After performing a devulcanization process 1003 and a liquid-based particle removal process in an alternating manner at least one time, the vulcanization mold can be exposed to a drying process within the same reactor 1000. For this purpose, the reactor 1000 may be filled again with a process liquid 1005. The process liquid 1005 can be stored in a separate storage tank 1004, which can be connected to the reactor 1000 with a first valve 1012. The reactor 1000 may be filled with at least so much process liquid 1005 that the vulcanization mold 1002 may be fully submerged in the process liquid 1005. The reactor 1000 remains closed with a pressure resistant airtight cover 1001 to separate the inner part of the reactor 1000 from the ambient environment. The filling level 1013 of the process liquid 1005 inside the reactor 1000 may be chosen in such way that there may be a gas entrapped space 1014 between the filling level 1013 of the process liquid 1005 and the cover 1001 of the reactor 1000. After the filling process the first valve 1012 may be closed again.
Alternatively, another process liquid with other properties can be used by using a second tank, a second series of valves and a second filtration system (not shown in
A filtration process can be performed by the filtration system 1009 to separate any remaining contamination particles and substances from the process liquid 1005. After a filtration process, a third valve 1016 can be opened and the filtered process liquid 1005 can be filled back into the storage tank 1004 of the process liquid 1005. Additionally, a separate outlet 1010 of the filtration system 1009 can be opened to release the contamination residue from the filtration system 1009. After the process liquid 1005 has been removed from the reactor 1000, the hot vulcanization mold 1002 remains present in a hot gas entrapped space 1014. Additionally, a thin layer of residual process liquid 1005 can remain on the surface and inside the cavities such as the air venting system of the vulcanization mold 1002. The residual process liquid can now be evaporated by cyclically decreasing and increasing the pressure of the gas inside the gas entrapped space 1014 inside the reactor 1000. In this case for example a vacuum pump represented by part 1007 can be connected to the gas entrapped space 1014 of the reactor. The residual process liquid can also be evaporated by cyclically decreasing and increasing the volume of the gas entrapped space 1014 inside the reactor 1000. In this case a for example a piston, represented by part 1007 can be connected to the gas entrapped space 1014 of the reactor. In a preferred embodiment of the invention the decrease and increase of a gas pressure and the decrease and increase of a gas entrapped space volume are performed quickly and abruptly to create a strong vaporization reaction in which vaporized process liquid 1011 leaves the surface and the cavities of the vulcanization mold 1002 with a high kinetic energy, which can effectively dry the mold 1002 and also evacuate last remaining particles from the mold 1002. After performing a devulcanization process 1003 and a liquid-based particle removal process in an alternating manner at least one time, the vulcanization mold can be exposed to a drying process within the same reactor 1000 at least once.
Operation 1140 applies energy to the process liquid, wherein the process liquid may be set into motion. In operation 1150 the devulcanized material may be transported away from the surface and/or cavities from the mold segment, wherein the process liquid contains at least a portion of the devulcanized material. Operation 1160 applies a devulcanization process and a material removal process consecutively at least one time.
It is noted that in any of the embodiments, that the nucleation and cleaning steps after devulcanization is optional, wherein any combination of processes may be applied, since the devulcanization process may be enough to clean the mold, and wherein just this application of devulcanization to the mold is unique over any other prior arts. It is then noted in addition the nucleation process and cyclical process can additionally applied to this primary process of devulcanization any material in the mold and removing the material.
Thus, Operation 1403A wherein includes at applying energy to the process liquid by changing the volume or pressure of the interior space, such as the empty or gaseous volume of the reactor such that the process liquid with the mold undergoes a nucleation process from the mold and Operation 1403B includes at least applying a nucleation process by forming a strong vaporization reaction such that the process liquid leaves the surface and the cavities of the vulcanization mold with a high kinetic energy which can evacuate the last remaining particles by decreasing and increasing the pressure or volume of the air or gas volume in the reactor causing gas bubbles inside the process liquid on the mold and inside one or more volumes, cavities or channels in the mold, wherein the gas bubbles implode during each pressure or volume cycle, such that a kinetic impact on the contaminants is combined with the motion of the process liquid motion upon implosion of the gas bubbles, such that the contamination material is freed and moved into the process liquid and out of the mold.
It is noted that the operations as noted in this application can be combined in any order, in place of one another can be of any plurality, repetition, cycle or order.
Although the present embodiments have been described with reference to specific example embodiments, it will be evident that various modifications and changes may be made to these embodiments without departing from the broader spirit and scope of the various embodiments. It should be understood by one of ordinary skill in the art that the terms describing processes, products, elements, or methods are industry terms and may refer to similar alternatives In addition, the components shown in the figures, their connections, couples, and relationships, and their functions, are meant to be exemplary only, and are not meant to limit the embodiments described herein.
A number of embodiments have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the claimed invention. In addition, the logic flows depicted in the figures do not require the particular order shown, or sequential order, to achieve desirable results. In addition, other steps may be provided, or steps may be eliminated, from the described flows, and other components may be added to, or removed from, the described systems. Accordingly, other embodiments are within the scope of the following claims.
It may be appreciated that the various systems, methods, and apparatus disclosed herein may be embodied in a machine-readable medium and/or a machine accessible medium compatible with a data processing system (e.g., a computer system) and of which may be in any form including transitory, non-transitory or persistent data systems, as well as may be performed in any order.
The structures and modules in the figures may be shown as distinct and communicating with only a few specific structures and not others. The structures may be merged with each other, may perform overlapping functions, and may communicate with other structures not shown to be connected in the figures. Accordingly, the specification and/or drawings may be regarded in an illustrative rather than a restrictive sense.
This application claims priority from U.S. Provisional Patent Application Ser. No. 62/543,953, filed on Aug. 10, 2017, entitled Methods and systems for rubber removal from vulcanization molds, which applications are incorporated herein by reference in their entirety for all purposes.
Number | Date | Country | |
---|---|---|---|
62543953 | Aug 2017 | US |