The present disclosure relates generally to sleeves for endoluminal devices and, more specifically, to securing a sleeve for surrounding endoluminal devices to be delivered to the vasculature of a patient.
Endoluminal devices are frequently used to treat the vasculature of human patients. Devices such as grafts, stents, filters, and other implantable devices are often delivered to vasculature using a delivery catheter. To facilitate delivery to the vasculature of the patient, endoluminal devices often have a smaller delivery diameter and an expanded working diameter. Sleeves surrounding endoluminal devices may serve to compress an endoluminal device from the expanded diameter to the smaller diameter and/or surround the endoluminal device to maintain it in the compressed state until it is delivered to the site in the vasculature at which it will be expanded. In addition, or in the alternative, sleeves surrounding endoluminal devices may serve to cover or protect the endoluminal device before and during delivery. It is thus desirable to provide methods and systems for manufacturing sleeves for use with endoluminal devices.
The accompanying drawings are included to provide a further understanding of the disclosure and are incorporated in and constitute a part of this specification, illustrate embodiments of the disclosure, and together with the description, serve to explain the principles of the disclosure, wherein:
Persons skilled in the art will readily appreciate that various aspects of the present disclosure can be realized by any number of methods and systems configured to perform the intended functions. Stated differently, other methods and systems can be incorporated herein to perform the intended functions. It should also be noted that the accompanying drawing figures referred to herein are not all drawn to scale, but can be exaggerated to illustrate various aspects of the present disclosure, and in that regard, the drawing figures should not be construed as limiting. Finally, although the present disclosure can be described in connection with various principles and beliefs, the present disclosure should not be bound by theory.
In various embodiments, a sleeve for covering or protecting an endoluminal device, compressing an endoluminal device, and/or maintaining an endoluminal device in a compressed state (any of the foregoing referred to herein as a “constraining sleeve” or a “sleeve”) is formed by curving a sheet of material such that one edge is proximate another edge, such that the general shape of a constraining sleeve is formed. As described in connection with the various embodiments disclosed herein, the curved material is then flattened, after which it is longitudinally folded to create a plurality of longitudinal folds. A plurality of holes is created in the longitudinal folds. The holes are then used to receive an elongated member, such as a thread or wire to secure the curved material in the configuration of a constraining sleeve.
As described in more detail below, various embodiments of a device used to create a constraining sleeve comprise an introducing section, a folding section, and a threading section. In accordance with various embodiments of the disclosure, the introducing section comprises one or more mechanisms which receive, orient and at least partially flatten the curved sheet of material. The folding section comprises one or more mechanisms which longitudinally fold the curved, flattened sheet of material creating a plurality of longitudinal folds without introducing significant stresses and strains in the material as it is folded. In accordance with various embodiments of the disclosure, the threading section comprises one or more mechanisms which create a plurality of holes in the longitudinal folds and which may facilitate the threading of the holes with an elongated member. In the context of this disclosure, “elongated member” can mean any member, such as, for example, a metal, organic, synthetic, and/or polymeric thread or wire, which can suitably secure a material and can be biocompatible.
With reference to
With reference to
Material 110 can include a bioactive agent. For example, material 110 can be coated by a therapeutic agent such as, for example, heparin, sirolimus, paclitaxel, everolimus, ABT-578, mycophenolic acid, tacrolimus, estradiol, oxygen free radical scavenger, biolimus A9, anti-CD34 antibodies, PDGF receptor blockers, MMP-1 receptor blockers, VEGF, G-CSF, HMG-CoA reductase inhibitors, stimulators of iNOS and eNOS, ACE inhibitors, ARBs, doxycycline, thalidomide, and many others. The use of any therapeutic coating which can be applied to material 110 is within the scope of the present disclosure.
With reference to
In other embodiments, as illustrated in
As described in additional detail below, constraining sleeves such as those described above can be formed by a sleeve securing device. For example, the sleeve securing device can comprise an introducing section, a folding section, and a threading section. In such embodiments, curved material such as noted above is initially placed in the introducing section, advanced through the folding section to create a plurality of folds (designated as reference numeral 111 in
The introducing section of the sleeve securing device can be configured to receive, orient and at least partially flatten the curved sheet of material. In such configurations, opposing edges of the curved material are placed within a guide, such as, for example, a channel, pathway, or a slot, which helps maintain the material in the above-noted noted curved configuration. The material is then advanced to the folding section of the device.
The folding section of the sleeve securing device can be configured to create a plurality of alternating longitudinal folds (e.g., accordion folds 111) in the material by, for example, advancing the curved, flattened sheet of material through a pair of opposing rollers having a plurality of roller teeth. In such embodiments, each fold is comprised of two or more layers of the material by virtue of the material being curved such that one longitudinal edge is proximate another longitudinal edge. The roller teeth may create the plurality of longitudinal folds at an angle to a longitudinal axis (e.g., axis 220 of
In various exemplary embodiments, folds 111 are temporary folds which do not permanently fold or crease material 110. For example, in
As the longitudinal folds are formed in the material, they are advanced to the threading section. The threading section may be configured as within, partially within, or exterior to the folding section. The threading section can use a threading element, such as a hollow needle, to puncture the material at each fold, creating a plurality of corresponding holes proximate the edges of the material. After the material has been punctured to create the plurality of holes, an elongated member can be passed through the holes. A constraining sleeve is thus formed by securing the elongated member by, for example, tying it in one or more knots.
With reference now to
As described above, in various embodiments, introducing section 430 is configured to receive a material 110 which has been curved such that one edge 202 is proximate another edge 204 as described above. In such configurations, introducing section 430 receives material 110 and orients and at least partially flattens it so that it may be advanced to folding section 420.
In this regard, as illustrated in
Once positioned in entry slot 432, material 110 can be advanced through material guide 438 to an exit slot 434. Similarly to entry slot 432, exit slot 434 can comprise a C-channel shape, such that material 110 traverses exit slot 434 lengthwise. Exit slot 434 can be configured to properly orient and/or flatten material 110 as it is advanced to folding section 420.
As noted previously, introducing section 430 can be coupled to base 460 in various manners. In an embodiment, material guide 438 can be removably or permanently coupled to a folding section support 436. Folding section support 436 can in turn be removably coupled to base 460 or any suitable support or stanchion by, for example, threaded fasteners, clamps, bolts, screws, pins, press-fitting, magnetism, or any other suitable method of removably coupling. Alternatively, folding section support 436 can be permanently coupled to base 460 or any suitable support or stanchion by, for example, welding or casting, or any other suitable method of permanently coupling.
In various embodiments, folding section 420 is located proximate introducing section 430 and is configured to receive material 110 from introducing section 430. As described above, folding section 420 can be configured to create a longitudinally folded material with a plurality of alternating longitudinal folds at an angle to the longitudinal axis 220 of material 110. As noted above, the angle may be generally perpendicular, though in some embodiments, other angles may be desirable.
For example, as material 110 is advanced through folding section 420, a longitudinally folded material is formed. With reference to
With reference now to
First roller 422 and second roller 424 can comprise, for example, cylindrically-shaped rollers. In other embodiments, rollers 422 and 424 comprise substantially cone shaped rollers. Any shape and size of first roller 422 and second roller 424 that can form alternating longitudinal folds 504 in material 110 is within the scope of the present disclosure.
In various embodiments, first roller 422 and second roller 424 are positioned generally along parallel rotational axes. First roller 422 can be rotated along a first rotational axis 428. Second roller 424 can be rotated along a second rotational axis 429, for example, in the opposite direction of first roller 422. In some embodiments, as first roller 422 and second roller 424 are rotated, material 110 is pulled through folding section 420.
Referring back to
With reference again to
The spacing of roller teeth 426 on first roller 422 and second roller 424 can vary. For example, roller teeth 426 can be evenly spaced apart, creating symmetrical and evenly spaced longitudinal folds 504 in material 110. In other embodiments, roller teeth 426 can be unevenly spaced apart, such that longitudinal folds 504 vary in size and spacing. In general, any spacing of roller teeth 426 which creates suitable longitudinal folds 504 is within the scope of the present disclosure.
The size and shape of roller teeth 426 can also vary. For example, all of roller teeth 426 can comprise the same size and shape. This configuration would create symmetrical longitudinal folds 504 in material 110. In other embodiments, the size and/or shape of roller teeth 426 can vary, creating longitudinal folds 504 that vary in size and shape. In general, any size and shape of roller teeth 426 which creates suitable longitudinal folds 504 is within the scope of the present disclosure.
In various embodiments first roller 422 comprises a first notch 423. First notch 423 can be configured to allow a threading element, such as a needle or shaft, to pass through first notch 423 as first roller 422 rotates. In various embodiments, second roller 424 can comprise a second notch 425. Similarly to first notch 423, second notch 425 can be configured to allow a threading element to pass through it as second roller 424 rotates.
As noted previously, folding section 420 can be coupled to base 460. In various embodiments, and with reference back to
In various embodiments, as it passes through or after it passes through first roller 422 and second roller 424, longitudinally folded material 500 is advanced to threading section 440. Threading section 440 is configured to create the plurality of holes described above in longitudinally folded material 500, generally proximate edges 202, 204, and may further facilitate the threading of the holes with a thread to form a constraining sleeve.
In this regard, and with reference to both
In various embodiments, and as better seen in
Turning back to
In various embodiments, track 446 can be coupled to base 460. Track 446 can in turn be removably coupled to base 460 or any suitable support or stanchion by, for example, threaded fasteners, clamps, bolts, screws, pins, press-fitting, magnetism, or any other suitable method of removably coupling. Alternatively, track 446 can be permanently coupled to base 460 or any suitable support or stanchion by, for example, welding or casting, or any other suitable method of permanently coupling.
Threading section 440 can include a first stop 452. First stop 452 is positioned on base 460 to properly position threading element 442 with relation to folding section 420 and prevent threading element 442 from extending too far into folding section 420. Threading section 440 can further include a second stop 454. Second stop 454 is positioned on base 460 to prevent sled 444 from traveling too far away from folding section 420 and potentially disengaging from track 446.
In various embodiments, threading section 440 includes a locking mechanism 450. In such embodiments, when threading element 442 is properly positioned in relation to folding section 420, locking mechanism 450 can be engaged to maintain the position of threading element 442 by, for example, temporarily fixing the position of sled 444 to which threading element 442 is attached. Any configuration of locking mechanism 450 which secures the position of threading element 442 is within the scope of the present disclosure.
With reference to
In various exemplary embodiments, threading element 442 can engage longitudinally folded material 500 as it passes through first roller 422 and second roller 424, creating plurality of holes 502. As illustrated in
In various embodiments, an elongated member can be used to secure longitudinally folded material 500. In such embodiments, an elongated member is passed through threading element 442. As threading element 442 is in communication with holes 502, the elongated member passes through holes 502 and emerges from threading element 442 on the far side of longitudinally folded material 500. The elongated member can comprise, for example, ePTFE, polyester, polyurethane, fluoropolymers, such as perfouorelastomers and the like, polytetrafluoroethylene, silicones, urethanes, ultra high molecular weight polyethylene, aramid fibers, or combinations thereof. Any elongated member, such as a metal, synthetic, organic, and/or polymeric thread or wire, which can suitably secure longitudinally folded material 500 and is biocompatible, is within the scope of the present disclosure.
After the elongated member has passed through all of holes 502 of longitudinally folded material 500, locking mechanism 450 can be disengaged and sled 444 can be returned to its initial position. Longitudinally folded material 500 can then be removed from threading element 442, leaving the elongated member threaded through holes 502.
After passing through the plurality of holes 502, the elongated member can be secured, creating a constraining sleeve such as illustrated in
After removal from sleeve securing device 400, an endoluminal device can be inserted into the lumen constraining sleeve. For example, with momentary reference to
It will be apparent to those skilled in the art that various modifications and variations can be made in the present disclosure without departing from the spirit or scope of the disclosure. Thus, it is intended that the present disclosure cover the modifications and variations of this disclosure provided they come within the scope of the appended claims and their equivalents.
Likewise, numerous characteristics and advantages have been set forth in the preceding description, including various alternatives together with details of the structure and function of the devices and/or methods. The disclosure is intended as illustrative only and as such is not intended to be exhaustive. It will be evident to those skilled in the art that various modifications can be made, especially in matters of structure, materials, elements, components, shape, size and arrangement of parts including combinations within the principles of the disclosure, to the full extent indicated by the broad, general meaning of the terms in which the appended claims are expressed. To the extent that these various modifications do not depart from the spirit and scope of the appended claims, they are intended to be encompassed therein.
Number | Date | Country | |
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61713998 | Oct 2012 | US |