Methods for enhancing penetration of wood preservatives

Information

  • Patent Grant
  • 6485790
  • Patent Number
    6,485,790
  • Date Filed
    Friday, October 5, 2001
    23 years ago
  • Date Issued
    Tuesday, November 26, 2002
    21 years ago
Abstract
Applicants have discovered that amine oxides enhance the uniform distribution and penetration of wood preservatives into wood substrates, minimize leaching of the wood preservatives, and improve the weatherability of the wood substrate. The present invention provides a method for enhancing the uniform distribution and penetration of at least one wood preservative into a wood substrate by applying a preservative composition to the wood substrate. The preservative composition comprises a wood distribution and penetration enhancing agent, which includes an amine oxide, and the wood preservatives. Another embodiment of the present invention is a method for enhancing the uniform distribution and penetration of one or more wood preservatives by applying the wood preservatives to the wood substrate and then applying the aforementioned wood distribution and penetration enhancing agent to the wood substrate. Alternatively, the wood distribution and penetration enhancing agent may be applied prior to application of the wood preservatives or both may be applied concurrently. Yet another embodiment is a preservative composition comprising a wood distribution and penetration enhancing agent and at least one wood preservative. Preferably, the composition comprises a uniform distribution and penetration enhancing effective amount of the wood distribution and penetration enhancing agent and a wood preserving effective amount of the wood preservative.
Description




FIELD OF THE INVENTION




This invention relates to methods for enhancing the distribution and penetration of wood preservatives into a wood substrate with a wood penetration enhancing agent comprising an amine oxide. This invention also relates to preservative compositions comprising a wood preservative selected from quaternary ammonium compounds, amines. and salts thereof and an amine oxide.




BACKGROUND OF THE INVENTION




Current methods for treating wood with preservatives often do not provide uniform distribution and penetration of the preservatives into the wood. As a result, portions of the wood may decay while other portions remain well preserved.




Furthermore, wood preservatives frequently do not penetrate or poorly penetrate to the center of thick pieces of wood, such as posts, timbers, and boards. This often results in the wood rotting from the inside out. Wood preservatives typically preferentially absorb at certain locations or sites in the wood. Because of the lack of uniform distribution, certain locations of the wood do not receive the same wood preservative effect as other locations.




U.S. Pat. No. 5,833,741 discloses a waterproofing wood preservative system comprising a waterproofer and a biocide. The waterproofer is an alkyl amine oxide, an alkyl acetoacetate, or a waterproofing quaternary ammonium compound. The biocide comprises at least one specific biocidal quaternary ammonium compound.




U.S. Pat. No. 4,357,163 discloses a wood treating composition containing a chlorophenol, an aliphatic alcohol, a fatty acid amine oxide, and water.




There is a need for methods of enhancing the distribution and penetration of wood preservatives into wood in order to provide uniform distribution and penetration of the preservatives and to prevent decay in the inner and outer regions of the wood.




SUMMARY OF THE INVENTION




Applicants have discovered that amine oxides enhance the uniform distribution and penetration of wood preservatives into wood substrates, minimize leaching of the wood preservatives, and improve the weatherability of the wood substrate (i.e. improve the surface appearance of the wood, the wood's resistance to cracking, splitting, pitting, and changing color). The present invention provides a method for enhancing the uniform distribution and penetration of at least one wood preservative into a wood substrate by applying a preservative composition to the wood substrate. The preservative composition comprises a wood distribution and penetration enhancing agent, which includes an amine oxide, and the wood preservatives.




Another embodiment of the present invention is a method for enhancing the uniform distribution and penetration of one or more wood preservatives by applying the wood preservatives to the wood substrate and then applying the aforementioned wood distribution and penetration enhancing agent to the wood substrate. Alternatively, the wood distribution and penetration enhancing agent may be applied prior to application of the wood preservatives or both may be applied concurrently.




Yet another embodiment is a preservative composition comprising a wood distribution and penetration enhancing agent and at least one wood preservative. Preferably, the composition comprises a uniform distribution and penetration enhancing effective amount of the wood distribution and penetration enhancing agent and a wood preserving effective amount of the wood preservative.




DETAILED DESCRIPTION OF THE INVENTION




The present invention provides a method for enhancing the uniform distribution and penetration of at least one wood preservative into a wood substrate. The method comprises applying a preservative composition to the wood substrate. The preservative composition comprises a wood distribution and penetration enhancing agent and the wood preservative. The wood distribution and penetration agent includes one or more amine oxides.




The amine oxide may be a trialiphatic substituted amine oxide, an N-alkylated cyclicamine oxide, a dialkylpiperazine di-N-oxide, an alkyldi(hydroxylated oxyalkyl)amine oxide, a dialkylbenzylamine oxide, a fatty dimethylamido dimethylpropylamine oxide, a diamine oxide; a triamine oxide, or any combination of any of the foregoing. Examples of suitable amine oxides include, but are not limited to, alkyl, alkenyl or alkynyl amine oxides. Preferably, the amine oxide includes at least one C


1


-C


18


alkyl moiety.




Preferred trialiphatic substituted amine oxides have the formula R


1


R


2


R


3


N→O, where R


1


is a linear, branched, cyclic or any combination thereof C


6


to C


40


saturated or unsaturated group; and R


2


and R


3


independently are linear, branched, or any combination thereof C


1


to C


40


saturated or unsaturated groups. R


1


, R


2


, and R


3


independently may be alkyl, alkenyl, alkynyl, cycloalkyl, aryl, or any combination of any of the foregoing. More preferably, R


1


is a linear, branched, cyclic or any combination thereof C


6


to C


22


saturated or unsaturated group, such as coco, hydrogenated tallow, soya, decyl, hexadecyl, and oleyl; and R


2


and R


3


independently are linear, branched, or any combination thereof C


1


to C


22


saturated or unsaturated groups, such as coco, hydrogenated tallowm, soya, decyl, and hexadecyl. According to a preferred embodiment, R


1


is a linear or branched C


6


to C


14


saturated or unsaturated group.




A preferred trialiphatic substituted amine oxide is a dialkylmethylamine oxide having the formula R


1


R


2


CH


3


N→O, where R


1


and R


2


are defined as above.




Another preferred trialkylamine oxide is an alkyldimethylamine oxide having the formula R


1


(CH


3


)


2


N→O, where R


1


is defined as above. Alkyldimethylamine oxides are non-toxic and non-mutagenic surfactants. More preferably, R


1


is a C


6


-C


22


saturated or unsaturated group. Preferred alkyldimethylamine oxides include, but are not limited to, decyldimethylamine oxide, dodecyldimethylamine oxide, tetradecyldimethylamine oxide, hexadecyldimethylamine oxide, coco-dimethylamine oxide, octadecyldimethylamine oxide, hydrogenated tallow dimethylamine oxide, and any combination of any of the foregoing.




Preferred N-alkylated cyclicamine oxides have the formula R


4


R


5


R


6


N→O where R


4


is defined as R


1


above and R


5


and R


6


are linked to form a cyclic group. The cyclic group typically contains from 4 to 10 carbon atoms and may optionally contain oxygen, sulfur, nitrogen, or any combination of any of the foregoing. More preferred N-alkylated cyclicamine oxides include, but are not limited to, an alkylmorpholine N-oxide, a dialkylpiperazine di-N-oxide, and any combination of any of the foregoing.




Preferred alkylmorpholine N-oxides have the formula











where R


7


is defined as R


1


above. According to a more preferred embodiment, R


7


is a linear or branched C


10


to C


16


alkyl. Examples of preferred alkylmorpholine N-oxides include, but are not limited to, cetyl morpholine N-oxide and lauryl morpholine N-oxide.




Preferred dialkylpiperazine di-N-oxides have the formula











where R


8


is defined as R


1


above and R


9


is defined as R


2


above.




Preferred alkyldi(hydroxyalkyl)amine oxides have the formula











where R


10


is defined as R


1


above; R


11


and R


12


independently are H or CH


3


; and m and n independently are integers from 1 to 10.




Preferred dialkylbenzylamine oxides have the formula R


13


R


14


R


15


N→O, where R


13


is defined as R


1


above; R


14


is defined as R


2


above; and R


15


is benzyl. More preferred dialkylbenzylamine oxides include, but are not limited to, alkylbenzylmethylamine oxides having the formula R


13


R


15


CH


3


N→O where R


13


and R


15


are defined as above. According to a more preferred embodiment, R


13


is a linear or branched C


8


-C


12


alkyl.




Preferred fatty dimethylamido dimethylpropylamine oxides have the formula











where R


16


is defined as R


1


above.




Preferred diamine oxides have the formula











where R


17


is defined as R


1


above; and m is an integer from about 1 to about 10.




Preferred triamine oxides have the formula











where R


18


is defined as R


1


above; and m and n independently are integers from about 1 to about 10.




Long chain (C


16


or greater) amine oxides, such as hexadecylamine oxides and hydrogenated tallow amine oxides, are particularly preferable for imparting waterproofing properties to the composition. Short chain (C


14


and shorter) amine oxides are particularly efficient wood distribution and penetration enhancing agents and aide in solubilizing long chain amine oxides.




The wood preservative may comprise a quaternary ammonium compound, amine, or salt thereof. Suitable quaternary ammonium compounds include, but are not limited to, those having the formula R


19


R


20


R


21


R


22


N


+


X





; where R


19


, R


20


, R


21


, and R


22


independent are linear, branched, cyclic or any combination thereof saturated or unsaturated groups and X is an anion. The sum of the number of carbon atoms in R


19


, R


20


, R


21


, and R


22


broadly ranges from about 10 to about 50. R


19


, R


20


, R


21


, and R


22


may be alkyl, alkenyl, alkynyl, cycloalkyl, aryl, or any combination of any of the foregoing. X may be chloride, carbonate, bicarbonate, nitrile, bromide, iodide, acetate, dehydroacetate, laurate, stearate, carboxylate, or borate. Suitable carboxylate and borate anions include, but are not limited to, those disclosed in U.S. Pat. No. 5,641,726, which is hereby incorporated by reference.




A preferred quaternary ammonium compound has the formula R


19


(CH


3


)


3


N


+


X





, where R


19


is a linear or branched C


10


-C


20


saturated or unsaturated group, such as alkyl, alkenyl, or alkynyl group and X is defined as above. More preferably R


19


is a linear C


16


-C


18


saturated or unsaturated group and X is chloride, carbonate, or acetate. An example of such a compound is N-octadecyl-N,N,N-trimethylammonium chloride.




Another preferred quaternary ammonium compound has the formula R


19


R


20


(CH


3


)


2


N


+


X





, where R


19


is a linear or branched C


6


-C


20


saturated or unsaturated group or C


6


-C


20


substituted or unsubstituted aryl group, R


20


is a linear or branched C


1


-C


20


saturated or unsaturated group or C


6


-C


20


substituted or unsubstituted aryl group, and X is defined as above. The term “substituted” as used herein includes, but is not limited to, substitution with any one or any combination of the following substituents: C


1


-C


4


alkyl. Preferably, R


19


and R


20


independently are linear or branched C


8


-C


15


saturated or unsaturated groups. In a more preferred embodiment, R


19


and R


20


independently are linear or branched C


8


-C


12


saturated or unsaturated groups and X is chloride, carbonate, or acetate. Special mention is made of didecyldimethylammonium chloride, which is available as Bardac® 2280 available from Lonza Inc. of Fair Lawn, N.J.; didecyldimethylammonium bicarbonate; and didecyldimethylammonium carbonate; and N,N-di(tetradecyl/pentadecyl)-N,N-dimethylammonium chloride, which is available as Carsoquat® 457 from Lonza Inc. (Carsoquat® 457 is a mixture of N-tetradecyl-N-pentadecyl-N,N-dimethylammonium chloride, N,N-di(tetradecyl)-N,N-dimethylammonium chloride, and N,N-di(pentadecyl)-N,N-dimethylammonium chloride).




Another suitable quaternary ammonium compound has the formula R


19


R


20


(CH


3


)


2


N


+


X





), where R


19


is a substituted or unsubstituted benzyl group, R


20


is linear C


10


to C


20


saturated or unsaturated group, and X is defined as above. According to a preferred embodiment, R


19


is benzyl, R


20


is a linear C


12


-C


18


saturated or unsaturated group, and X is chloride. Examples of such compounds include, but are not limited to, a mixture of N—(C


12


-C


16


)alkyl-N-benzyl-N,N-dimethylammonium chloride, which is available as Barquat® MB from Lonza, Inc. of Fair Lawn, N.J.; and N-octadecyl-N-benzyl-N,N-dimethylammonium chloride, which is available as Carsoquat® SDQ from Lonza Inc.




Another quaternary ammonium compound contemplated for use in the present invention has the formula R


19


R


20


N


+


(CH


3


)(CH


2


CH


2


O)


n


H X





where R


19


is a C


6


-C


20


linea or branched, substituted or unsubstituted alkyl group or a C


6


-C


20


substituted or unsubstituted aryl group, R


20


is a C


1


-C


20


linear or branched, substituted or unsubstituted alkyl group or a C


6


-C


20


substituted or unsubstituted aryl group, n is an integer from 1 to 2, and X is defined as above. Preferably, R


19


and R


20


are linear or branched C


8


-C


10


substituted or unsubstituted groups and more preferably are decyl. X is preferably propionate. An example of such a compound is N,N-didecyl-N-methyl-N-hydroxyethylammonium proprionate, available as Bardap® 26 from Lonza, Inc. of Fair Lawn, N.J.




Yet another suitable quaternary ammonium compound has the formula R


19


R


20


R


21


(CH


3


)N


+


X





, where R


19


, R


20


, and R


21


independently are linear or branched C


6


-C


22


saturated or unsaturated groups. More preferably R


19


, R


20


, and R


21


independently are linear or branched C


8


-C


10


saturated or unsaturated groups. X is preferably chloride. Examples of such compounds include, but are not limited to, N,N,N-tri(octyl/decyl)-N-methylammonium chloride, which is available as Aliquat® 336 from Aldrich Chemical Company of Milwaukee, Wis. (Aliquat® 336 is a mixture of N,N,N-tri(octyl)-N-methylammonium chloride, N,N-di(octyl)-N-decyl-N-methylammonium chloride, N-octyl-N,N-di(decyl)-N-methylammonium chloride, and N,N,N-tri(decyl)-N-methylammonium chloride.




Suitable amines include, but are not limited to, those having the formula R


23


R


24


R


25


N, where R


23


, R


24


, and R


25


independent are linear, branched, cyclic or any combination thereof saturated or unsaturated groups. The sum of the number of carbon atoms in R


23


, R


24


, and R


25


broadly ranges from about 10 to about 50. R


23


, R


24


, and R


25


may be alkyl, alkenyl, alkynyl, cycloalkyl, aryl, or any combination of any of the foregoing.




An amine contemplated for use in the present invention has the formula R


23


N(CH


3


)


2


where R


23


is a linear, branched, cyclic or any combination thereof C


6


-C


30


saturated or unsaturated group or C


6


-C


30


substituted or unsubstituted aryl group. R


23


is preferably a linear and saturated C


8


-C


20


group. Examples of such compounds include, but are not limited to, N-lauryl-N,N-dimethylamine, which is available as Barlene® 12C from Lonza Inc. of Fair Lawn, N.J.; N-dodecyl-N,N-dimethylamine, which is available as Barlene® 12S from Lonza Inc.; N-hexadecyl-N,N-dimethylamine, which is available as Barlene® 16S from Lonza Inc.; cocodimethylamine; N-octadecyl-N,N-dimethylamine, which is available as Barlene® 18S from Lonza Inc.; hydrogenated tallow dimethylamine; or any combination of any of the foregoing.




Suitable amine salts include, but are not limited to, any salts of the aforementioned amines. The salts may be formed with organic or inorganic acids. Any acid which reacts with the amine may be used. The amine salt may be partially or wholly neutralized by the acid. Preferred salts include, but are not limited to, acetates and dehydroacetates (DHA). The anion may also be any carboxylate or borate anion, such as those described in U.S. Pat. No. 5,641,726. For example, the amine salt may have the formula R


26


R


27


R


28


N


+


Y





, wherein R


26


, R


27


, and R


28


, are defined as R


23


, R


24


, and R


25


above and Y is defined is X as above and any of the aforementioned anions, such as acetate and dehydroacetate. Another example is an amine salt having the formula R


29


(CH


3


)


2


N


+


Y





, wherein R


29


is defined as R


23


above and Y is any of the aforementioned anions.




The weight ratio of amine oxide to wood preservative in the preservative composition broadly ranges from about 1:10 to about 10:1 and preferably ranges from about 1:6 to about 4:1. Where waterproofing properties are desired, the weight ratio preferably ranges from about 1:1 to about 4:1.




The pH of the preservative composition broadly ranges from about 2 to about 12. The pH of the preservative composition preferably ranges from about 6 to about 8 and is more preferably about 7.




The preservative composition may further comprise water and/or other water compatible solvents, such as alcohols, glycols, ketones, and esters. Additionally, the preservative composition may contain other additives as known in the art. The preservative composition typically comprises a uniform distribution and penetration enhancing effective amount of the wood distribution and penetration enhancing agent and a wood preserving effective amount of the wood preservative. The preservative composition generally comprises from about 0.1 to about 10% by weight of amine oxides and from about 0.1 to about 10% by weight of wood preservatives, based on 100% total weight of preservative composition. The preservative composition preferably comprises from about 0.5 to about 4% by weight of amine oxides and from about 0.5 to about 4% by weight of wood preservatives, based on 100% total weight of preservative composition.




Suitable wood substrates include, but are not limited to, Ponderosa pine sapwood, southern yellow pine, and Scots pine.




The preservative composition may be applied to the wood substrate by any method known to one of ordinary skill in the art including, but not limited to, brushing, dipping, soaking, vacuum impregnation, and pressure treatment using various cycles.




Another embodiment is a method for enhancing the uniform distribution and penetration of one or more wood preservatives by applying the wood preservative to the wood substrate and then applying the aforementioned wood distribution and penetration enhancing agent to the wood substrate. A uniform distribution and penetration enhancing amount of the wood distribution and penetration enhancing agent and a wood preserving effective amount of the wood preservative are typically applied. The wood distribution and penetration enhancing agent is generally applied to the wood substrate as a solution containing from about 0.1 to about 10% and preferably from about 0.25 to about 4% by weight of amine oxide, based on 100% total weight of solution. The wood preservatives are also typically applied to the wood substrate as a solution containing from about 0.1 to about 10% and preferably about 0.25 to about 4% by weight of wood preservative, based on 100% total weight of solution. The solutions may contain water and/or other water compatible solvents as described above. The wood penetration enhancing agent and wood preservative may be applied by any of the aforementioned methods.




Alternatively, the wood distribution and penetration enhancing agent may be applied to the wood substrate after application of the wood preservative or both may be applied concurrently.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




The following examples illustrate the invention without limitation. All parts and percentages are given by weight unless otherwise indicated.




EXAMPLE 1




An aqueous treating solution was prepared as follows. An appropriate weight of hexadecyldimethylamine oxide and didecyldimethyl ammonium chloride are mixed. The mixture was heated in a hot water bath to melt and dissolve the components into each other. The mixture was then diluted with warm (40-50° C.) water with stirring to yield an aqueous treating solution containing 2% by weight of hexadecyldimethylamine oxide and 1% by weight of didecyldimethyl ammonium chloride.




COMPARATIVE EXAMPLE 2




An aqueous treating solution containing 1% by weight of didecyldimethyl ammonium chloride was prepared.




EXAMPLE 3




The aqueous treating solutions prepared in Example 1 and Comparative Example 2 were each tested as follows. 2′ pieces of kiln dried #1 grade SYP 2×4's were end coated with an epoxy paint. The wood pieces were placed in a pressure treating cylinder for about 30 minutes at about −90 kPa, injected with the aqueous test solution, and pressurized to about 950 kPa for about 30 minutes. The pressure was released by the addition of air, the solution was drained, and the wood pieces were exposed to a vacuum of about −90 kPa for about 30 minutes.




The wood piece was sawn in half and the edge of the wood piece was sprayed with a bromophenol blue solution in acidified ethanol/water to determine the penetration of the didecyldimethyl ammonium chloride preservative.




EXAMPLE 4




The procedure in Example 3 for preparing wood pieces with the aqueous treating solutions prepared in Example 1 and Comparative Example 2 was repeated, except that 40 mm by 90 mm (2×4's) end sealed southern yellow pine pieces were substituted for the Ponderosa pine sapwood pieces.




The results are shown in Table 1 below.















TABLE 1













Ratio of







Alkylammonium





Quat/Amine






Compound





to Amine




Penetration















(Quat/Amine) (w/w)




Amine Oxide




Oxide




1


st


Piece




2


nd


Piece









Didecyldimethyl




None









Good




Very Poor






ammonium chloride






(1.0%)






Didecyldimethyl




Hexadecyldimethyl




1:2




Complete




Complete






ammonium chloride




amine oxide (2.0%)






(1.0%)






Didecyldimethyl




Hydrogenated tallow




  1:1.7




Complete




Complete






ammonium chloride (1%)




dimethyl amine oxide







(1.53%) and







decyldimethyl amine







oxide (0.17%)














Didecyldimethyl




None









Center band not






ammonium carbonate (pH






penetrated in both






was about 10.1) (1%)






pieces















Didecyldimethyl




Hexadecyldimethyl




1:2




Complete




Very






ammonium carbonate (pH




amine oxide (2%)






small






was about 10.0) (1%)







pocket not










pene-










trated






Dehydroxyacetic acid salt




None









Very




Very Poor






of Octadecyldimethyl






Good






amine


1


(1%)






Dehydroxyacetic acid salt




C


16-18


alkyldimethyl




  1:1.2




Complete




Complete






of(C


16-18


alkyl)dimethyl




amine oxide (1.2%)






amine


2


(1%)














tri(C


8-10


alkyl)methyl




None









Could not treat,






ammonium chloride (1%)






compound insoluble









in water















tri(C


8-10


alkyl)methyl




Hexadecyldimethyl




1:1




Very




Very






ammonium chloride




amine oxide (0.8%)





Good




Good






(0.8%)






C


12-16


alkyl benzyldimethyl




None









Very




Not






ammonium chloride (1%)






Good




Complete-










ly Pene-










trated






C


12-16


alkyl benzyldimethyl




Hexadecyldimethyl




2:1




Very




Very






ammonium chloride and




amine oxide (1%)





Good




Good






di(C


14-15


alkyl)dimethyl






ammonium chloride (1%)














Didecyldimethyl




None









Significant cracks






ammonium chloride (1%)






appeared in one of the









pieces; Center band









not penetrated in both









pieces















Didecyldimethyl




None









Complete




Complete






ammonium chloride and






acetic acid (pH was about






3.0) (1%)






Didecyldimethyl




Decyldimethyl amine




4:1




Complete




Complete






ammonium chloride (1%)




oxide (0.25%)














Didecyldimethyl




None









Large central zone






ammonium chloride and






untreated in both






ammonia (pH was about






pieces






11.3) (1%)






Didecyldimethyl




Decyldimethyl amine




4:1




Essentially complete






ammonium chloride and




oxide (0.25%)





penetration in both






ammonia (pH was about






pieces






11.2) (1%)













1


The amine salt has low solubility in water. Therefore, the treating solution had to be applied to the wood while hot (about 40-50° C.).












2


This solution was a clear stable solution at ambient conditions.













EXAMPLE 5




The procedure in Example 3 for preparing wood pieces with the aqueous treating solutions prepared in Example 1 and Comparative Example 2 was repeated with the solutions in Table 2, except that 40 mm by 90 mm (2×4's) end sealed southern yellow pine pieces were substituted for the Ponderosa pine sapwood pieces.




The results are shown in Table 2 below.















TABLE 2














Compound Found in Zones







Total




(%)


















Retention




Outer




Second




Inner






Treating Solution




Compound




Found




0.3″




0.3″




0.3″



















Didecyldimethyl




Didecyl




Not




1.2




0.7




0.5






ammonium chloride




dimethyl




Determined






(1.0%) (Piece #1)




ammonium







chloride






Didecyldimethyl




Didecyldimethyl




1.2




1.5




1.2




1.1






ammonium chloride




ammonium






(1.0%) (Piece #2)




chloride






Didecyldimethyl




Didecyldimethyl




2.7




4.2




3.1




2.6






ammonium chloride




ammonium






(1%), hydrogenated




chloride






tallow dimethyl amine




Total amine




2.8




3.6




2.7




2.1






oxide (1.53%) and




oxides






decyldimethyl amine






oxide (0.17%)






Didecyldimethyl




Total for both




1.6




1.8




1.8




1.4






ammonium chloride




compounds






(1%) and






hexadecyldimethyl






amine oxide (2%)






Hexadecyldimethyl




Hexadecyl




1.4




1.6




1.2




1.2






amine, decyldimethyl




dimethyl amine






amine oxide, and




Total amine




1.3




1.5




1.2




1.1






hexadecyldimethyl




oxides






amine oxide






Didecyldimethyl




Didecyl




0.6




0.7




0.7




0.5






ammonium chloride,




dimethyl






(C


16-18


alkyl)dimethyl




ammonium






amine salt of




chloride






dehydroacetic acid, and




(C


16-18






Not




0.5




0.4




0.4






(C


16-18


alkyl)dimethyl




alkyl)dimethyl




Determined






amine oxide




amine salt of







dehydroacetic







acid














(C


16-18






Not Determined







alkyl)dimethyl







amine oxide)















EXAMPLE 6




The aqueous treating solutions of Example 1 and Comparative Example 2 are each tested on 19 mm by 36 mm pieces of end sealed Scots pine as follows. The wood pieces are immersed in the aqueous treating solution for about 24 hours. The wood pieces are removed and surface water is blotted.




The wood piece is sawn in half and the edge of the wood piece is sprayed with a bromophenol blue solution in acidified ethanol/water to determine the penetration of the didecyldimethyl ammonium chloride preservative.




EXAMPLE 7




Ten ¾″ by ¾″ (19 mm by 19 mm) stakes were pressure treated with the treating solutions in Table 3 as follows. Each stake was placed in a vacuum desiccator equipped with an addition funnel and evacuated to a pressure of about −90 kPa for about 30 minutes. The aqueous treating solution was injected into the vacuum desiccator and the vacuum was broken to increase the pressure to about 950 kPa. The stake was allowed to stand for about 30 minutes and then blotted to remove excess solution. The pressure in the vacuum desiccator was decreased to about −90 kPa for about 30 minutes to remove liquid from the wood.




Center sections were cut from each stake and penetration was determined by the following method. A penetration indicator was prepared by dissolving 0.1% by weight of bromophenol blue in about 5% by weight of acetic acid, about 20% by weight of ethanol, and about 75% by weight of water. The penetration indicator was atomized onto the wood surface. Areas of the wood substrate which have a concentration of at least about 10 ppm of quaternary ammonium compounds, amines, and/or amine oxides turn bluish due to the penetration indicator.




The results are shown in Table 3 below.















TABLE 3











Ratio of









Alkyl-








ammonium






Alkylammonium





Compound to






Compound




Amine Oxide




Amine Oxide




Penetration











Didecyldimethyl




None









Poor






ammonium chloride






penetration,






(1%)






centers









essentially









untreated






Didecyldimethyl




Hydrogenated tallow




  1:1.7




Complete






ammonium chloride




dimethylamine oxide





penetration






(1%)




(1.53%) and







decyldimethyl amine







oxide (0.17%)






Didecyldimethyl




Hexadecyldimethyl




1:2




Complete






ammonium chloride




amine oxide (2%)





penetration






(1%)






hexadecyldimethyl




Hexadecyldimethyl




  1:1.2




Complete






amine, dehydroacetic




amine oxide and





penetration






acid, and hydroxy acetic




decylamine oxide (1.2%)






acid (amine salt) (1%)






Didecyldimethyl




C


16-18


alkyldimethyl




3:1




Complete






ammonium chloride




amine oxide (1%)





penetration






(1%), C


16-18


alkyl






benzyldimethyl






ammonium chloride






(1%), C


16-18


alkyl






dimethyl amine/C


16-18








alkyl dimethyl amine






DHA salt* (1%)






C


12-16


alkyl




Hexadecyldimethyl




2:1




Complete






benzyldimethyl




amine oxide (1%)





penetration






ammonium chloride






(1%) and di(C


14


-C


15








alkyl)dimethyl






ammonium chloride






(1%)











*Some of the amine was free (not a salt) and the rest was neutralized with dehydroacetate (DHA).













EXAMPLE 8




Wood pieces were treated with the aqueous test solutions in Table 4 below as described in Example 3. Wafers about ¼ inch thick were cut from the wood pieces and tested as follows.




Leaching in Water




About 10 g of the test solution treated wafers were vacuum impregnated with about 200 g of water and soaked in water for about 7 days with occasional shaking. After the 7 days, the concentration of preservative in the water and in the wafers was determined by HPLC and titration methods known in the art.




The results are shown in Table 4.
















TABLE 4















Concentration of







Compound




Wood Retention (% w/w)




Preservative in
















Tested for in




Prior to




After




Water (% w/w)






Aqueous Test




Wood and




Leaching




Leaching




after Leaching






Solution




Water




Experiment




Experiment




Experiment









Didecyldimethyl




Didecyldimethyl




1.2




1.2




None*






ammonium




ammonium






chloride




chloride






Didecyldimethyl




Didecyldimethyl




2.7




2.4




None*






ammonium




ammonium






chloride,




chloride






octadecyl




Total Amine




2.8




Not




Approximately 10






dimethylamine




Oxides





Determined




ppm






oxide, hexadecyl






dimethylamine






oxide, and






decyldimethylamine






oxide (weight






ratio of DDAC to






amine oxides was






1:1.7)






Didecyldimethyl




Total DDAC




1.6









None*






ammonium




and amine oxide






chloride and






hexadecyl






dimethylamine






oxide (weight






ratio of DDAC to






amine oxide was






1:2)






Hexadecyl




Hexadecyl




1.4




1.3




None*






dimethylamine,




dimethylamine






hexadecyl






dimethylamine




Total Amine




1.3




1.5




None*






oxide, and




Oxide






decyldimethyl






amine oxide











*Less than 10 ppm













EXAMPLE 9




Each treating solution in Table 5 below was applied to four 2″×4″ pieces of southern yellow pine by the method described in Example 3. Two of the pieces were treated at the concentrations specified and the two other pieces were treated at half the concentrations specified. The pieces were placed outside on a rack and the general appearance of the surfaces was observed after 2 months. The results are shown in Table 5 below.















TABLE 5











Weight Ratio of









Preservative to




Observations after 2






Preservative




Amine Oxide




Amine Oxide




months Weathering











  —




  —









Generally drarker









surface with sections









quite dark and a crack









has developed in the









surface of one piece.






Didecyldimethyl




  —









A few spots and darker






ammonium chloride






black sections partially






(1%)






covering two of the









four test pieces, one









piece has developed a









long deep crack






Didecyldimethyl




octadecyl




  1:1.7




Two pieces at higher






ammonium chloride




dimethylamine





retention are clean and






(1%)




oxide,





bright* and two pieces







hexadecyl





at lower retention







dimethylamine





showing darker







oxide, and





sections and some







decyl





mildew spots







dimethylamine







oxide (1.7%)






Didecyldimethyl




Hexadecyl




1:2




All four pieces were






ammonium chloride




dimethylamine





bright and clean, one






(1%)




oxide (2%)





piece has developed a









small crack






Hexadecyl dimethyl




Hexadecyl




1.2:1  




All pieces where clean






amine,




dimethylamine





and bright with no






dehydroacetic acid,




oxide (1%)





surface change






acetic acid (amine






salt)** (1.2%)






C


12-16


alkyl




Hexadecyl




2:1




Two pieces were clean






benzyldimethyl




dimethylamine





and clear, one piece had






ammonium chloride




oxide (1%)





a darker section while






(1%) and






another developed a






di(C


14-15


alkyl)






small crack






dimethyl






ammonium chloride






(1%)






Didecyldimethyl




(C


16-18


alkyl)




3:1




All four pieces were






ammonium




dimethylamine





clean and bright with






chloride (1%), C


16-18






oxide (1%)





no surface changes






alkyl






benzyldimethyl






ammonium






chloride (1%), and






C


16-18


alkyl dimethyl






amine/C


16-18


alkyl






dimethyl amine






DHA (1%)











*Clean is defined herein as free of mildew; Bright is defined herein as the original wood color.










**Some of the amine was free (not a salt) and the rest was neutralized with dehydroacetate (DHA) and/or acetate.













EXAMPLE 10




10″×¼″×¾″ southern yellow pine pieces were treated with the treating solutions in Table 6 below as described in Example 3. The pieces were placed outside and observed over 17 months. The results are shown in Table 6.















TABLE 6











Alkyl-





Ratio of







ammonium





Quat/Amine




Observations
















Compound





to Amine





10




17






(Quat/Amine)




Amine Oxide




Oxide




3 months




months




months









  —




  —




  —




Darker




Weathered




Quite










gray




dark






DDAC (1%)




  —




  —




Clear




Darker




Still









and





darker









bright






DDAC (1%)




Hexadecyl




1:2




Clear




Clear




Starting







dimethyl amine





and clean




and clean




to darken







oxide (2%)






DDAC (1%)




(C


16-18


alkyl)




1:1.7




Bright




Bright




Starting







dimethyl amine







to darken







oxide and decyl







dimethyl amine







oxide (wt ratio







1.5:0.25)






DDAC and




(C


16-18


alkyl)




1:2




Clear




Starting




Still






octadecyl




dimethyl amine





and




to darken




darker






dimethyl amine




oxide and decyl





bright






(1%)




dimethyl amine







oxide (wt ratio







1.5:0.2)






Dehydroacetic




decyl dimethyl




1:0.1




Bright




Bright




Starting






acid salt of (C


16-18






amine oxide





and clear




and clean




to darken






alkyl)




(0.1%)






dimethyl amine






(1%)






Dehydroacetic




hexadecyl




  1:2.3




Bright




Bright




Still






acid salt of




dimethyl amine





and clear




and clean




quite






octadecyl




oxide (2.3%)







bright






dimethyl amine






(1%)














EXAMPLE 11




10″×¼″×¾″ southern yellow pine pieces were treated with the treating solutions in Table 7 below as described in Example 3. The pieces were placed outside and observed over 36 months. The results are shown in Table 7.















TABLE 7











Alkyl-





Ratio of







ammonium





Quat/






Compound





Amine to




Observations

















(Quat/




Amine




Amine




15




21




28




36






Amine)




Oxide




Oxide




months




months




months




months









 —














Gray




Green-




Greenish




Dark,










Gray





early












wood












erosion
















DDAC














Wood




General surface




Dark,









has a




deterioration, split




greenish









split




growing




cast,











early











wood











erosion






Non-














Wood




Extensive weathering




Dark,






biocidal






showing




and deterioration to a




wood






water-






a split




gray color




flaking






proofer


1








DDAC




octadecyl




1:1




Good




Intact surface with a




Dark







dimethyl





surface




green haze




greenish,







amine







small







oxide







split on











end

















Didodecyl














Small




Splitting









Large






dimethyl






split on




on the





split and






ammonium






surface




surface





smaller






chloride









cracks















ACQ



















Surface remaining smoother and






(Copper







brown






type






system)


2















1


The non-biocidal waterproofer is Thompson's ™ Waterseal available from Thompson and Form by of Memphis, TN.












2


ACQ is ammoniated copper quat.













EXAMPLE 12




¾″×¼″×5″ Ponderosa pine wafers were treated with the treating solutions in Table 8 below as follows. The wafers were placed in a vacuum desiccator and the vacuum pressure was maintained at about −80 kPa for about 15 minutes. The treating solution was injected into the vacuum. The vacuum was broken by the addition of air and the wafers were allowed to stand for about 10 minutes. Excess treating solution was blotted from the wafers. The wafers were returned to the desiccator and another vacuum was drawn to about −80 kPa pressure for about 15 minutes to remove any kickback solution. The pieces were placed outside and observed after 2 years. The results are shown in Table 8.













TABLE 8











Treating Solution




Observation After 2 Years











Dull greenish weathered look






DDAC




Similar to untreated control






Waterproofer


1






Similar to untreated control






Hexadecylamine oxide




Similar to untreated control






DDAC (0.5%) and hexadecylamine oxide




Gray






(1.0%)






DDAC (1.0%) and hexadecylamine oxide




Brownish Gray






(2.0%)













1


The waterproofer is Thompson's ™ Waterseal available from Thompson and Form by of Memphis, TN.













All patents, applications, articles, publications, and test methods mentioned above are hereby incorporated by reference.




Many variations of the present invention will suggest themselves to those skilled in the art in light of the above detailed description. Such obvious variations are within the fill intended scope of the appended claims.



Claims
  • 1. A wood preservative composition comprising(a) an amine or a salt thereof; and (b) an amine oxide, wherein the amine has the formula R23R24R25N, wherein R23, R24, and R25 independently are linear, branched, cyclic or any combination thereof saturated or unsaturated groups and the sum of the number of carbon atoms in R23, R24, and R25 is from about 10 to about 50.
  • 2. The wood preservative composition of claim 1, wherein R23 is a linear, branched, cyclic or any combination thereof C6-C30 saturated or unsaturated group or C6-C30 substituted or unsubstituted aryl group and R24 and R25 are methyl.
  • 3. The wood preservative composition of claim 1, wherein the amine oxide has the formula R1R2R3N→O, wherein R1 is a linear, branched, cyclic or any combination thereof C6 to C40 saturated or unsaturated group; and R2 and R3 independently are linear, branched, or any combination thereof C1 to C40 saturated or unsaturated groups.
  • 4. The wood preservative composition of claim 3, wherein R1 is a linear, branched, cyclic or any combination thereof C6 to C22 saturated or unsaturated group or and R2 and R3 are methyl.
  • 5. The wood preservative composition of claim 1, wherein said amine oxide is selected from the group consisting of(i) a trialiphatic substituted oxide; (ii) an N-alkylated cyclic amine oxide; (iii) a dialkylpiperazine di-N-oxide; (iv) an alkyldi(hydroxy alkyl)amine oxide; (v) a dialkylbenzylamine oxide; (vi) a fatty amido propyldimethyl amine oxide; (vii) a diamine oxide; (viii) a triamine oxide; and (ix) any combination of any of the foregoing.
  • 6. The wood preservative composition of claim 5, wherein said trialiphatic substituted amine oxide has the formula R1R2R3N→O, wherein R1 is a C6 to C40 saturated or unsaturated group; and R2 and R3 independently are C1 to C40 saturated or unsaturated groups.
  • 7. The wood preservative composition of claim 6, wherein R1 is a C6 to C22 saturated or unsaturated group and R2 and R3 independently are C1 to C22 saturated or unsaturated groups.
  • 8. The wood preservative composition of claim 6, wherein R1 is a linear or branched C6 to C14 saturated or unsaturated group.
  • 9. The wood preservative composition of claim 6, wherein R2 and R3 are methyl.
  • 10. The wood preservative composition of claim 6, wherein R1 is a C6-C22 saturated or unsaturated group.
  • 11. The wood preservative composition of claim 10, wherein the amine oxide is selected from the group consisting of decyldimethylamine oxide, dodecyldimethylamine oxide, tetradecyldimethylamine oxide, hexadecyldimethylamine oxide, coco-dimethylamine oxide, octadecyldimethylamine oxide, hydrogenated tallow dimethylamine oxide, and any combination of any of the foregoing.
  • 12. The wood preservative composition of claim 1, wherein the amine has the formula R23N(CH3)2, wherein R23 is a linear, branched, cyclic or any combination thereof C6-C30 saturated or unsaturated group or C6-C30 substituted or unsubstituted aryl group.
  • 13. The wood preservative composition of claim 1, wherein the amine salt has the formula R26R27R28N+Y−, wherein R26, R27, and R28 independently are linear, branched, cyclic or any combination thereof saturated or unsaturated groups and the sum of the number of carbon atoms in R26, R27, and R28 is from about 10 to about 50, and Y is an anion.
  • 14. The wood preservative composition of claim 1, wherein the amine salt has the formula R29(CH3)2N+Y−, wherein R29 is a linear, branched, cyclic or any combination thereof C6-C30 saturated or unsaturated group or C6-C30 substituted or unsubstituted aryl group, and Y is an anion.
  • 15. The wood preservative composition according to claim 1, wherein the weight ratio of amine oxide to wood preservative in said preservative composition ranges from about 1:10 to about 10:1.
  • 16. The wood preservative composition of claim 15, wherein the weight ratio ranges from about 1:6 to about 4:1.
  • 17. The wood preservative composition of claim 15, wherein the weight ratio ranges from about 1:1 to about 4:1.
  • 18. The wood preservative composition of claim 1, wherein the preservative composition further comprises water.
  • 19. The wood preservative composition of claim 1, wherein the preservative composition comprises from about 0.25 to about 4% by weight of the amine oxides based on 100% total weight of preservative composition.
  • 20. The wood preservative composition of claim 1, wherein the preservative composition comprises from about 0.25 to about 4% by weight of the wood preservatives based on 100% total weight of preservative composition.
  • 21. A method for enhancing the uniform distribution and penetration of at least one wood preservative into a wood substrate, the method comprising applying the wood preservative composition of claim 1 to the wood substrate.
Parent Case Info

This is a continuation of International Application Serial No. PCT/US00/09649, filed Apr. 7, 2000 and claims the benefit of U.S. Provisional Application No. 60/128,376, filed Apr. 8, 1999, the disclosures of which are hereby incorporated by reference.

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Entry
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Provisional Applications (1)
Number Date Country
60/128376 Apr 1999 US
Continuations (1)
Number Date Country
Parent PCT/US00/09649 Apr 2000 US
Child 09/972839 US