1. Field of the Invention
The present invention relates generally to methods and systems for production of hydrocarbons and/or other products from various subsurface formations such as hydrocarbon containing formations. In particular, the invention relates to methods of fracturing hydrocarbon formations.
2. Description of Related Art
Hydrocarbon (for example, oil, natural gas, etc.) reservoirs may be found in geologic formation that have little to no porosity (for example, shale, sandstone, etc.). The hydrocarbons may be trapped within fractures and pore spaces of the formation. Additionally, the hydrocarbons may be adsorbed onto organic material of the shale formation. The rapid development of extracting hydrocarbons from unconventional reservoirs may be tied to the combination of horizontal drilling and hydraulic fracturing (“fracing”) of the formations. Horizontal drilling (drilling along and within hydrocarbon reservoirs) of a formation has increased production of hydrocarbons within the reservoirs as compared to vertical drilling. Additionally, more hydrocarbons may be captured by increasing the number of fractures in the formation, increasing the size of already present fractures through fracturing, and/or increasing the effectiveness of the fractures to enhance hydrocarbons drainage from the formation. The effectiveness of hydraulic fractures for draining the reservoir is related to the spatial extent of the fractures and the net area of contact between the fracture surface and the hydrocarbon containing reservoir.
Horizontal well hydraulic fracturing in formations having low permeability (for example, shale or tight sand formations) is sometimes associated with complex fracture-growth patterns. This complexity may often be associated with the interaction of the hydraulic fracture with the pre-existing heterogeneity in the rock fabric or on the creation of fractures that may or may not contain proppant. Complex fractures may have a detrimental effect on the production response of wells because of the reduction in fracture length and width and loss of fluid due to the secondary fractures and fissures. However, the same complex fracturing may improve production from very low permeability unconventional reservoirs where the fluids can only be drained from areas close to the fracture surface. In these reservoirs, maximizing fracture complexity leads to maximizing the contact area of the reservoir with the well. From microseismic and tiltmeter data collected over the last 10 years, a huge diversity in fracture propagation patterns has been observed.
Based on the above, better methods for fracturing hydrocarbon formations are desired, especially methods for fracturing reservoirs having complex fracture growth.
Methods of fracturing hydrocarbon formation are described herein. In some embodiments, a method of fracturing a hydrocarbon formation includes propagating one or more first fractures from a first wellbore in the hydrocarbon formation; allowing a selected period of time to elapse so that at least a portion of the first fractures close; and propagating at least one second fracture in the wellbore after the selected period of time.
In some embodiments, a method of fracturing a hydrocarbon formation includes propagating one or more first fractures from a wellbore in the hydrocarbon formation; analyzing a pressure in the first fracture to determine closure of at least one or more of the first fractures; propagating at least one second fracture from the wellbore or from a second wellbore based on the analyzed closure pressure; and producing formation fluid from hydrocarbon formation.
In some embodiments, a method of fracturing a hydrocarbon formation, includes propagating one or more first fractures from a wellbore in the hydrocarbon formation; determining a minimum start time for propagating at least one second fracture from the wellbore and/or a second wellbore based on closure of at least some of the first fractures; and propagating at least one second fracture from the wellbore based on the minimum start time, wherein the second fracture at a least minimum spacing distance away from the first fracture.
In some embodiments, a method of fracturing a hydrocarbon formation, includes: propagating one or more first fractures from a first wellbore of a plurality of wellbores in the hydrocarbon formation; allowing, at least a desired period of time before propagating a second fracture at a chosen distance in the first wellbore, wherein at least some of the first fractures close during the period of time; and propagating one or more second fractures from the first wellbore and/or a second wellbore in the hydrocarbon formation after fracture closure of at least some of the first fractures in the first wellbore, wherein the first wellbore and the second wellbore are in the same section of the hydrocarbon formation.
In further embodiments, features from specific embodiments may be combined with features from other embodiments. For example, features from one embodiment may be combined with features from any of the other embodiments.
In further embodiments, additional features may be added to the specific embodiments described herein.
Advantages of the present invention may become apparent to those skilled in the art with the benefit of the following detailed description and upon reference to the accompanying drawings in which:
While the invention is susceptible to various modifications and alternative forms, specific embodiments thereof are shown by way of example in the drawings and may herein be described in detail. The drawings may not be to scale. It should be understood, however, that the drawings and detailed description thereto are not intended to limit the invention to the particular form disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the present invention as defined by the appended claims.
It is to be understood the invention is not limited to particular systems described, which may, of course, vary. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only, and is not intended to be limiting. As used in this specification, the singular forms “a”, “an” and “the” include plural referents unless the content clearly indicates otherwise. Thus, for example, reference to “a core” includes a combination of two or more cores and reference to “a material” includes mixtures of materials.
The following description generally relates to systems and methods for treating hydrocarbons in the formations. Such formations may be treated to yield hydrocarbon products and other products.
“API gravity” refers to API gravity at 15.5° C. (60° F.). API gravity is as determined by ASTM Method D6822 or ASTM Method D1298.
A “fluid” may be, but is not limited to, a gas, a liquid, an emulsion, a slurry, and/or a stream of solid particles that has flow characteristics similar to liquid flow.
A “formation” includes one or more hydrocarbon containing layers, one or more non-hydrocarbon layers, an overburden, and/or an underburden. “Hydrocarbon layers” refer to layers in the formation that contain hydrocarbons. The hydrocarbon layers may contain non-hydrocarbon material and hydrocarbon material. The “overburden” and/or the “underburden” include one or more different types of impermeable materials. For example, the overburden and/or underburden may include rock, shale, mudstone, or wet/tight carbonate.
“Formation fluids” refer to fluids present in a formation and may include gases and liquids produced from a formation. Formation fluids may include hydrocarbon fluids as well as non-hydrocarbon fluids. Examples of formation fluids include inert gases, hydrocarbon gases, carbon oxides, mobilized hydrocarbons, water (steam), and mixtures thereof. The term “mobilized fluid” refers to fluids in a hydrocarbon containing formation that are able to flow as a result of thermal treatment of the formation. “Produced fluids” refer to fluids removed from the formation.
“Fracture” refers to a crack or surface of breakage within a rock. A fracture along which there has been lateral displacement may be termed a fault. When walls of a fracture have moved only normal to each other, the fracture may be termed a joint. Fractures may enhance permeability of rocks greatly by connecting pores together, and for that reason, joints and faults may be induced mechanically in some reservoirs in order to increase fluid flow. Examples of fractures include planar fractures and associated fractures, induced fractures, microfractures and the like.
“Heavy hydrocarbons” are viscous hydrocarbon fluids. Heavy hydrocarbons may include highly viscous hydrocarbon fluids such as heavy oil, tar, oil sands, and/or asphalt. Heavy hydrocarbons may include carbon and hydrogen, as well as smaller concentrations of sulfur, oxygen, and nitrogen. Additional elements may also be present in heavy hydrocarbons in trace amounts. Heavy hydrocarbons may be classified by API gravity. Heavy hydrocarbons generally have an API gravity below about 20°. Heavy oil, for example, generally has an API gravity of about 10-20°, whereas tar generally has an API gravity below about 10°. The viscosity of heavy hydrocarbons is generally greater than about 100 centipoise at 15° C. Heavy hydrocarbons may include aromatics or other complex ring hydrocarbons.
Heavy hydrocarbons may be found in a relatively permeable formation. The relatively permeable formation may include heavy hydrocarbons entrained in, for example, sand, or carbonate. “Relatively permeable” is defined, with respect to formations or portions thereof, as an average permeability of 10 millidarcy or more (for example, 10 or 100 millidarcy). “Relatively low permeability” is defined, with respect to formations or portions thereof, as an average permeability of less than about 10 millidarcy. One darcy is equal to about 0.99 square micrometers. A low permeability layer generally has a permeability of less than about 0.1 millidarcy.
“Hydrocarbons” are generally defined as molecules formed primarily by carbon and hydrogen atoms. Hydrocarbons may also include other elements such as, but not limited to, halogens, metallic elements, nitrogen, oxygen, and/or sulfur. Hydrocarbons may be, but are not limited to, kerogen, bitumen, pyrobitumen, oils, natural mineral waxes, and asphaltites. Hydrocarbons may be located in or adjacent to mineral matrices in the earth. Matrices may include, but are not limited to, sedimentary rock, sands, silicilytes, carbonates, diatomites, and other porous media. “Hydrocarbon fluids” are fluids that include hydrocarbons. Hydrocarbon fluids may include, entrain, or be entrained in non-hydrocarbon fluids such as hydrogen, nitrogen, carbon monoxide, carbon dioxide, hydrogen sulfide, water, and ammonia.
“Hydraulic fracturing” or “fracing” refers to creating or opening fractures that extend from the wellbore into formations. A fracturing fluid, for example viscous fluid, may be injected into the formation with sufficient hydraulic pressure (for example, at a pressure greater than the lithostatic pressure of the formation) to create and extend fractures, open preexisting natural fractures, or cause slippage of faults. In the formations discussed herein, natural fractures and faults are opened by the pressure. A proppant may be used to “prop” or hold open the fractures after the hydraulic pressure has been released. The fractures may be useful for allowing fluid flow, for example, through a shale formation, or a geothermal energy source, such as a hot dry rock layer, among others.
The term “wellbore” refers to a hole in a formation made by drilling or insertion of a conduit into the formation. A wellbore may have a substantially circular cross section, or another cross-sectional shape. The wellbore may be open-hole or may be cased and cemented. As used herein, the terms “well” and “opening,” when referring to an opening in the formation may be used interchangeably with the term “wellbore.” “Horizontal wellbore” refers to a portion of a wellbore in a subterranean hydrocarbon containing formation to be completed that is substantially horizontal or at an angle from horizontal in the range of from about 0° to about 15°.
Nomenclature
A=fracture face area of one wing of a bi-wing fracture, L2, m2.
CL=leak-off coefficient, L/t0.5, m/s1/2 (unless specified otherwise).
cf=empirical convergence factor, dimensionless.
E=Young's modulus, m/Lt2, Pa.
Ep=Average Young's modulus of the pay zone, Pa (unless otherwise specified).
F=fracture.
fS=fracture spacing, m (unless otherwise specified).
G=shear modulus, Pa (unless otherwise specified).
hf=fracture half-height, m (unless specified otherwise).
K=dry bulk modulus, Pa (unless otherwise specified).
Ks=grain bulk modulus, Pa (unless otherwise specified).
Kf=reservoir bulk modulus, Pa (unless otherwise specified).
Lf=fracture half-length, m (unless specified otherwise).
M=Biot's modulus, Pa (unless otherwise specified).
ms=mass of proppant pumped per stage, kg (unless specified otherwise).
φf=porosity of proppant-filled fracture, dimensionless.
ρp=ρs=density of proppant, kg/m3 (unless specified otherwise).
ρf=density of fluid, kg/m3 (unless specified otherwise).
pc=bottom hole closure pressure, Pa (unless specified otherwise).
pf=bottom hole fracture pressure, m/Lt2, Pa.
pnet=net closure stress, m/Lt2, Pa (unless specified otherwise).
pnetk=net closure pressure for iteration number k, Pa (unless otherwise specified).
rp=ratio of pemeabile area to total fracture area, dimensionless.
Sp=spurt loss coefficient, L, m.
t=time, t, s.
uL=leak-off rate, L/t, m/s.
Vi=initial volume of one wing of a bi-wing fracture, L3, m3.
V=current volume of one wing of a bi-wing fracture, L3, m3.
Δx=distance from fracture, m (unless otherwise specified).
xr=reservoir boundary in X-direction, m (unless otherwise specified).
yr=reservoir boundary in Y-direction, m (unless otherwise specified).
zr=reservoir boundary in Z-direction, m (unless otherwise specified).
α=Biot's stress coefficient.
wmax=maximum fracture width, m (unless specified otherwise).
wmaxf=final maximum fracture width, L, m.
wmaxi=initial maximum fracture width, L, m.
wmax=maximum fracture width for iteration number k, m (unless otherwise specified).
κ=opening-time distribution factor, dimensionless.
ν=Poisson's ratio, dimensionless.
νp=Average Poisson's ratio in the pay zone, dimensionless.
εij=strain tensor, dimensionless.
δij=Krönecker delta, dimensionless.
σhmax=maximum horizontal in-situ stress, Pa (unless otherwise specified).
σhmin=minimum horizontal in-situ stress, Pa (unless otherwise specified).
σv=vertical in-situ stress, Pa (unless otherwise specified).
σij=stress tensor, Pa (unless otherwise specified).
σyy=stress in the direction perpendicular to the crack face, m/Lt2, Pa.
σxx=stress in the direction parallel to the crack face, m/Lt2, Pa.
σhmin=minimum horizontal in-situ stress, m/Lt2, Pa.
τ=dimensionless closure time, dimensionless.
ζ=variation in fluid content.
qi=fluid discharge vector, m2/s (unless otherwise specified).
k=intrinsic permeability, m2 (unless otherwise specified).
μ=fluid viscosity, Pa·s (unless otherwise specified).
Formation fluids may be produced from fractures and pore spaces of hydrocarbon formation 102. In some embodiments, hydrocarbon fluid (for example, natural gas) is adsorbed in organic material included in the rock of hydrocarbon formation 102 (for example, in shale of a shale formation). As wellbore 104 runs through hydrocarbon formation 102, wellbore 104 may also run through fractures (not expressly shown) of the hydrocarbon formation. The formation fluids (for example, gas) in the fractures may enter well 104 and is produced at drilling rig 106. As formation fluid leaves the fractures of hydrocarbon formation 102, the fluids adsorbed on the organic material are released into the fractures such that the adsorbed fluids may also be retrieved. As the number of fractures of hydrocarbon formation 102 that well 104 passes through increases, an amount of formation fluid that may be produced by production system 100 may also increase. Therefore, increasing the number of fractures in hydrocarbon formation 102 along well 104 may increase production of formation fluids from the hydrocarbon formation.
The number and/or size of fractures in hydrocarbon formation 102 may be increased using hydraulic fracturing. The fracture may be an existing fracture in the formation, or may be initiated using a variety of techniques known in the hydraulic fracturing art. The amount of pressure needed to extend and propagate the fracture may be referred to as the “fracturing pressure.”
In some embodiments, hydrocarbon fluids are produced from hydrocarbon formation 102 from groups of wells without disassembling a rig and reassembling the rig at a new location.
To produce formation fluids from hydrocarbon formation 102, hydraulic fracturing may be done from any of wellbores 104, 112, 114, 116, 118. Fracture design parameters that may generate conditions for creating complex fractures in both sequential fracturing and alternate fracturing are known. After sufficient fracturing is performed, formation fluids may be produced from hydrocarbon formation 102.
In some embodiments, a consecutive fracturing sequence is used to form fractures from one or more horizontal wells. In other embodiments, zipper fracturing may be used to create fractures from one or more horizontal wells. In zipper fracturing, two parallel horizontal wells are fractured sequentially one fracture at a time while alternating between wells. Zipper fracturing may lead to larger microseismic volumes when compared to simultaneous fracturing or consecutive fracturing sequences. In the process of fracturing, proppant may be added to a large number of the fractures to inhibit the fractures from closing.
During fracturing in hydrocarbon formation 102, a large number of microseismic events in a region may occur. Most of the microseismic events are signatures of failure in the formation that result in induced fractures that usually do not contain proppant because the proppant is unable to flow into these thin fractures from the main hydraulic fracture. Microseismic data may be used to show that induced, unpropped fractures occur and extend spatially beyond the propped fracture in many unconventional reservoirs.
In some embodiments, propped fractures may lead to the formation of induced, unpropped fractures during the fracturing process. The presence of unpropped fractures may be demonstrated by both microseismic data and tracer data (breakthrough of tracer being observed well beyond the propped fracture length). The presence of unpropped fractures may significantly increase the spatial extent of the microseismic volume (rock volume from which multi-seismic events are recorded).
Opening of fractures, both propped and unpropped, as well as the injection of high pressure fluid, may result in significant changes in the stress properties of a rock formation. Accordingly, subsequent fractures initiated from a horizontal well may deviate toward or away from the previous fracture depending on the stress reorientation caused by prior fractures. The stress reorientation may be a function of mechanical properties of the reservoir rock, fracture spacing, and the orientation of the previous fracture. An induced stress shadow may affect the direction and extent of propagation of subsequent fractures. One consequence of the induced stress shadow is that later fracture stages tend to propagate into the open fracture networks of induced, unpropped fractures created earlier. Thus, the contribution of the subsequent fractures in hydrocarbon production may be reduced or minimized. Overlap of fractures may lead to a waste of “frac” fluid and proppant since the region being stimulated has already been stimulated earlier. Furthermore, interference between fractures in a given wellbore has been shown to depend on the stress shadow created by both the propped fracture and the induced unpropped fractures.
It has unexpectedly been found that if the time between successive fractures in a wellbore is increased long enough for the unpropped fractures to close, the stress shadow region shrinks leading to less interference between fractures and better performing fractures. Closure of the fractures may occur due to fracture fluid permeating the hydrocarbon formation (for example, “leaking-off” in to the hydrocarbon formation). Closure of the induced fracture network in time relaxes the stresses and the stresses no longer act as attractors for subsequent fractures. In addition, closure of the induced fracture network in time may lead to closure of the open pathways for flow.
Relaxation of the stresses and closure of the induced fractures may allow for more efficient fracture network coverage by successive fractures in a horizontal well. In some embodiments, the minimum time required for the unpropped fractures to close after the fracture has been pumped is at least 30 minutes, at least 45 minutes, at least 1 hour, at least 2 hours, at least 3 hours, or longer. In some embodiments, a minimum time required for the induced unpropped fractures to close is 45 minutes. For example, in fracturing a region of a hydrocarbon formation using a zipper fracturing pattern, the time between successive fractures is almost doubled as compared to the conventional consecutive fracturing of the same hydrocarbon formation region. In some embodiments, the time interval between adjacent fractures in a wellbore may have a significant effect on the production performance and geometry of fractures in a horizontal wellbore. During fracturing, some of the fractures may be treated with proppant. Open fractures (unpropped fractures) may be in fluid communication with one or more wellbores. Open fractures may also be in fluid communication with open fractures in the same or other wellbores.
Using controlled time-delay in fracturing, enhances drilling productivity as rig time in the field is not wasted. For example, zipper fractures are pumped, where the fractures are conducted in one well then the other starting with the toe of the well. Thus, time between fractures in a given well is increased substantially (by several hours). For example, in the “Texas Two Step” method (alternate fracturing method), fracturing fluid is pumped into fractures in a sequence of 1, 3, 5, 7, 9, 2, 4, 6, 8 rather than the sequence 1, 3, 2, 5, 4 with the numbers representing the sequence of the fractures along a well starting at the toe.
During or after fracturing treatments diagnostic tools may be used. In some embodiments, diagnostic tools are used to determine closure of fractures. Diagnostic tools include microseismic array, tiltmeter, or other diagnostic tools suitable for use analyzing the properties of a hydrocarbon formation.
In some embodiments, a geo-mechanical simulator is used to estimate the fracture closure time. To simulate the case of propped fractures, a uniform stress is applied along the face of a fracture to model the rock deformation due to the presence of proppant in the fracture. The stress is the sum of the net closure pressure in the presence of proppant, pnet and the minimum in-situ horizontal stress, σhmin. The uniform stress simulates the pressure inside a fracture at the instant of initiating the next fracture stage. For propped fractures, it is assumed that the pressure is equivalent to the pressure inside a fracture at its propped dimensions. The time required for the pressure to stabilize is generally much greater than the time between successive stages in a fracturing operation due to the low leak-off. Thus, the pressure value is not captured in the field, however, several methods exist to estimate the fracture closure pressure based on the initial shut-in pressure value. See, for example, Weng et al. “Equilibrium Test-A Method for Closure Pressure Determination. SPE/ISRM Rock Mechanics Conference, 2002.
The amount of proppant (for example, sand) pumped during a stage to estimate an ideal fracture width may be determined using Eq. (1). Equation 1 equation describes the mass of proppant required to fill up a Perkins-Kern-Nordgren (PKN) geometry fracture of prescribed length, height, porosity, and width at the wellbore. An iterative process to converge to the designed width at the wellbore by varying the net stress in the fracture may be performed.
m
s
=πw
max
L
f
h
f(1−φf)ρp (0)
The initial value of pressure inside the fracture may be estimated using the known analytical expression for a semi-infinite fracture (Eq. (2)).
Equation 2 represents a theoretical value for a semi-infinite fracture, the obtained value may be an underestimation of the net closure pressure. The fracture net pressure may be varied based on Eq. (3) until the design fracture width, wmax the actual fracture width, wmaxk where k is the iteration cycle number.
A multi-layer model may be used, in which different mechanical properties are ascribed to the layers. The capability of allowing fracture height to traverse through multiple layers is accounted for a multi-layer model. Using a multi-layer model, the pay zone height, and fracture height are assumed to be equal.
In some embodiments, the poroelastic properties of the material may be modeled. The coupled fluid-flow/mechanical isothermal response of a linear isotropic poroelastic material may be governed by known differential equations that relate pore pressure p, flux vector qi, stress tensor σij, strain tensor εij, and the increment of fluid content ζ. In a poroelastic model, temperature is assumed constant and space and time derivatives are approximated using finite-difference schemes.
Fluid affects (volumetric response) may be described using three independent mechanical parameters (α, K and Ku). K is the drained bulk modulus, the bulk modulus of a porous material where fluid escapes without resistance (p=0). Ku, is the undrained modulus corresponding to a zero flux material in which fluid cannot escape as a volumetric force is applied. The material's shear behavior is not influenced by the presence of fluid, and is thus described by the shear modulus G of the solid matrix.
Using a known continuum formulation where the fluid-filled porous material is treated as a whole, the constitutive equations of the poroelastic material relate the strain (εij, ζ) and stress quantities (σij, ρ) (Eqs. (4) and (5)):
The constitutive equations contain two poroelastic quantities expressed in function of porosity Φ and bulk moduli K, Ks and Kf, Biot coefficient α, and Biot modulus M. Biot's coefficient α compares the material's deformation from the solid matrix and from the grains that compose the matrix. In the special case of incompressible solid constituents (Ks>>K), Biot's coefficient takes the value 1. The inverse of the Biot modulus M is defined as the change in the rock's fluid content resulting from a change in pore pressure, for a constant volumetric strain (Eq. (6)).
The fluid transport in the porous material may be modeled using Darcy's law of the fluid discharge in a porous material, derived from a Navier-Stokes equation (Eq. (7)):
Assuming that the equilibrium state is established at all times, the balance of local stresses in the fluid-filled porous material takes the form (Eq. (8)):
σij,j+ρgi=0 (8)
where ρ=(1−φ)ρs+φρf
with ρs and ρf, the densities of the solid and the fluid phase, respectively
When incorporating Eq. 6 into Eq. 8, the contributions of mechanical strains and pore-pressure gradients in the poroelastic equilibrium equations is solved at each grid-block of the numerical model (Eq. (9)):
where pj are the gradients in pore pressure along xj
The PKN fracture geometry of interest may be modeled using a numerical code (for example, FLAC3D, obtained from ITASCA Consulting Group, Minneapolis, Minn., USA). Using a finite-difference and explicit-numerical scheme, the fluid flow and the stress state in the reservoir may be coupled. Poroelastic coupling may be determined based on Biot's theory (Eq. (6)). Parameters of the model include: a homogeneous, isotropic, purely elastic reservoir, bounded by layers with a different value of shear modulus, flow occurring within the reservoir and does not leak into the bounding layers, and bounding layers are defined as the top and bottom layers.
The far-field no-flow boundaries are located at a distance (from the fracture) equal to at least three times the fracture half-length Lf. The model boundary conditions are detailed below:
Uniform fluid pressure in the fracture: p=pf at −Lf<x<Lf, y=0, −hf<z<hf
Constant stress applied at outside boundaries: σzz=−σv, σxx=−σhmax and σyy=−σhmin
No-flow reservoir boundaries at x=±xr, y=±yr and z=±zr.
Using the two models of a propped fracture and the poroelastic effects associated with a fracture, closure of an open fracture may be simulated. For example, simulation of closure of a fracture with proppant in it or the closure of an induced unpropped fracture. In an embodiment of a proppant-laden fracture, results from the simulation show that an open fracture converges to a fixed width due to the presence of the proppant. In an embodiment where no proppant in the opened fracture, results from the simulation show that the fracture closes completely or substantially closes.
Simulating the above physical processes uses a combination of the propped fracture model and the poroelastic model. The fluid pressure and the stress on the wall of the fracture may be used to iteratively to establish quasi-static equilibrium during the simulations. For fracture closure, initially a pressure that is higher than the closure pressure of the formation is used. After attaining mechanical equilibrium at the prescribed pressure, the poroelastic model is applied for a specific amount of time, which reduces the pressure inside the fracture. Mechanical equilibrium is attained using the new value of pressure, and iteratively continued with the above steps until the propped fracture width in the case of a closing propped fracture is attained or until the induced unpropped fracture closes completely. Using the simulation of a closure of an open fracture may allow better fracture sequences to be determined as compared to conventional hydraulic fracturing techniques known in the art.
In some embodiments, simulation of the mechanical stress interference between fractures in horizontal wells is performed. Simulation of the mechanical stress interference between fractures may be used to determine timing for hydraulic fracturing. The simulations may be derived from the coupling of the poroelastic and mechanical stress distribution equations described herein and the following fracture closure equations.
The Carter equation (Eq. 10) describes the leak-off rate as:
Using an overall material balance and combining Carter's concept, the change in volume of a fracture because of leak-off is known and a general form of the expression is given in Eq. 11.
V
i
=V+2Arp(κCL√{square root over (t)}+Sp) (11).
In the absence of propagating fractures, the entire surface area of the fracture opens at the first moment of pumping and hence the maximum value of κ may be approximated to be about 2. Thus, the simplified expression for the variation in fracture volume is given by Eq. 12 below.
V=V
i−4ACL√{square root over (t)} (12).
Using a PKN like geometry, the volume of a fracture wing is the product of the average width and the face area. Thus, the variation in fracture width can now be expressed as:
w
c
In a PKN geometry fracture, the average width and maximum width are related by:
Thus, the fracture width at the wellbore varies with time as given by:
w
t
=w
t-Δf−6.37CL(√{square root over (t)}−√{square root over (e−Δt)}) (15).
Eq. 15 may be adapted to a form in which the change in width between two time steps may be evaluated as shown:
w
t
=w
t-Δf−6.37CL(√{square root over (t)}−√{square root over (t−Δt)}) (16)
where, Δt is the time step.
The discretization of Equation 15, enabled fluid and mechanical coupling in the fracture stress interference model.
In some embodiments, using the equations for estimating mechanical stress interference coupled with known analytical expressions for stresses around a penny shaped crack, the impact of fracture closure of long thin fractures on the stresses around the fractures may be determined. For example, a width of a penny shaped crack opened under uniform effective pressure is given by:
The penny crack is open due a net pressure given by pnet and the half height (or the radius) of the crack is given by hf. Thus, the decrease in the width caused by fracture closure may be analytically coupled with the net pressure opening the fracture, and hence the stress distribution around the crack. The reduced solution for the stresses along the axis perpendicular to the plane of the crack on the z=0 plane are presented below:
In Equation 18, ζ=y/hf is the dimensionless distance along (x,y,z)=(0,y,0) away from the crack. The stresses may be plotted as dimensionless quantities versus the dimensionless distance from the crack. Eqs. 16, 18 and 19 may be combined and the obtained stress variation may be plotted as a function of time.
In some embodiments, the normalized stress perturbation is a function of square root of time. Eq. 15 shows that the width of the fracture decreases as the square root of time. Since the width of the fracture is proportional to the generated stress perturbation, the stress perturbation also decreases with the square root of time.
In some embodiments, increasing the leak-off coefficient decreases the closure time. Thus, in a very low permeability formation, the stress perturbation caused by the fracture at a particular distance from the fracture decreases much slower than in a higher permeability formation. Since, in the transient flow regime, the leak-off coefficient is a function of square root of permeability, the leak-off coefficient is inversely proportional to time. Thus, if the permeability of the formation decreases by 100 times, the leak-off coefficient increases by 10 times and the time of closure increases by 100 times.
In some embodiments, the stress interference in a formation due to formation of one or more fractures is a function of a number of variables. One variable is the time between consecutive fractures. A second variable is the distance between fractures. The normalized mechanical stress interference caused by a fracture is a function of time and distance from the fracture may be expressed in terms of the following dimensionless quantities:
The relation presented above (Eq. 19) allows estimation of the time needed for the stress shadow to decay to an acceptable value. The estimated time will depend on various factors such as the fracture spacing, the elastic moduli, and so forth, which are represented in a dimensionless relation presented in Equation 19.
As shown in
In some embodiments, the closure time of fractures in the field may be determined using the bottom-hole pressure data for the individual fracture stages. Unpropped fractures may close if the pressure inside the fracture decreases to the closure stress of the hydrocarbon formation. When the pressure inside an unpropped fracture attains a value equivalent to the closure pressure value of the formation, the unpropped fracture may close to a negligible width, which means that the fracture width/aperture is negligible. Thus, tracking the pressure inside a fracture after a fracture treatment provides an estimate of the fracture closure time. If bottom-hole pressure data is not available, surface pressure data (with appropriate corrections for friction drop and wellbore fluid head) may be used to obtain an estimate of the fracture closure time. If pressure for the individual fracture stages is not recorded after the fracture treatment, the fracture closure time obtained from diagnostic fracture injection tests (DIFT) or minifrac tests from the same hydrocarbon region as the well in consideration may be used as an estimate in designing the fracture treatment.
In some embodiments, closure of an open (induced, unpropped) fracture may be determined using pressure and/or permeability of the hydrocarbon formation. For example, the initial shut-in pressure value is measured at the wellhead. The pressure is monitored over time after the fracture treatment. Over the period of time, the pressure decreases. Advanced analysis may be performed (for example, using the algorithms described herein) on the pressure decay to estimate the closure pressure.
In embodiments where two or more wellbores are fractured during a fracturing process, spacing of the wellbores, type of fracturing (for example, consecutive, alternated and/or zipper), and the number of clusters may affect the initial shut in pressure and closure pressure of a fracture. Thus, determining a start time of fracturing based on the initial shut-in pressure or closure pressure may enhance the hydraulic fracturing process.
In some embodiments, unpropped fractures in some wells may be in fluid communication with other wells prior to closure of the fracture. For example, referring to
The creation of hydraulic fractures generally creates a network of induced unpropped fractures that are thin enough to not allow proppant entry. The network of induced unpropped fractures may close over time (since there is no proppant to keep them open), which may add significantly to the magnitude and the spatial extent of the time dependent stress changes that occur. The induced unpropped fracture network may initially span a large spatial area, which decreases over time. If the fracture treatment for the next stage is started before the areal extent of the induced unpropped fracture network has sufficiently receded, then overlap between the new and old induced unpropped fracture networks and sometimes between the new hydraulic fracture and old induced unpropped fracture network is likely. The overlap may cause excessive loss of fluid and proppant into the fracture network created by the previous stage. In order to avoid overlap, extra time allowed between successive stages in a horizontal well will allow the areal extent of the induced unpropped fracture network of the previous stage to recede. The recession of the induced unpropped fracture network may reduce the overlap between the stimulated volumes of the two consecutive stages and hence reduce the wastage of fluid and proppant.
In some embodiments, a method of fracturing a hydrocarbon formation includes using time-delayed hydraulic fracturing in a drilling pad. Referring to
In some embodiments, wellbore 112 includes fracture stages at a desired distance (for example, 200 feet apart) while wellbores 114, 116, 118 have fracture stages at a different distance (for example, 300 feet apart). Due to the smaller fracture spacing, wellbore 112 may exhibit a high average initial shut in pressure (ISIP) as compared to the other wellbores. The decrease in fracture spacing may lead to increased mechanical interference between the stages and hence lead to higher pressure values required to pump the successive stages. Opening of a hydraulic fracture may cause mechanical stress interference in the vicinity of or proximate the hydraulic fracture. For example, an increase in a width of the hydraulic fracture may increase mechanical stress interference in the formation. Mechanical stress interference may cause a change in the stresses around the hydraulic fracture, which may directly impact the propagation direction of the successive hydraulic fractures.
In some embodiments, clusters of fractures per stage of fracturing from wellbores in hydrocarbon formation 102 may be propagated using known hydrocarbon fracturing techniques. In some embodiments, a number of clusters per stage is varied in various wells in the pad. For example, wellbore 112 may have 1 cluster per stage, wellbore 114 may have 4 clusters per stage spaced 75 feet apart, wellbore 116 may have 4 clusters per stage spaced 75 feet apart, and wellbore 118 may have 2 cluster per stage spaced 150 feet. The variations in the number of cluster spacing may lead to some significant changes in observed microseismic maps, and/or the observed treatment pressures. Increasing the number of clusters may lead to overlap of the microseismic events observed for each stage. The overlap in microseismic events may suggest that the induced unpropped fracture networks of the two stages are overlapping. The average measured treatment pressures may be higher for single clusters than for multiple clusters. In some embodiments, creation of multiple propped fractures in a stage magnifies a region of re-orientated stresses. Using time-delayed hydraulic fracturing techniques described herein may decrease the stress field in the rock of the hydrocarbon formation, and thus, decrease the amount fractures propagated from a new stage of fracturing into fractures generated from an earlier stage of fracturing.
Various time-delayed fracturing schemes may be used to create fractures in hydrocarbon formation 102 from one or more wellbores (for example, wellbores 112, 114, 116, 118). A first fracture may be initiated in a wellbore of hydrocarbon formation 102. A selected period time is allowed to elapse so that at least a portion of the first fracture closes. At least one second fracture is propagated after the elapsed period of time. The second fracture may be between the first fracture and the toe of the wellbore. Alternatively, the second fracture may be between the first fracture and the heel of the wellbore.
Non-limiting examples are set forth herein.
Simulation of Stress Interference:
A poroelastic simulation model built on FLAC3D was used to simulate the stress interference between fractures in horizontal wells. Geo-mechanical simulations of wells in a pad as shown in
Well A had a 200 ft. stage spacing while Well C had a 300 ft. stage spacing. Simulations run with different stage spacings indicate that closer well spacings led to an increase in net pressures and ISIPs. If the fractures were close enough to be in the stress reversal region, then the ISIPs decreased due to fracture intersection. Since fracture closure pressures were not recorded in the current data set, the Initial Shut-In Pressures were used as a surrogate for fracture closure pressures. The mean ISIP of the fractures in Well C is lower than the mean ISIP of the fractures in Well A. Well A has the smallest fracture spacing and hence the largest mean ISIP value.
Well A has one cluster per stage while Well C has 4 clusters per stage. From the simulation results, it was evident that if more fractures were activated in a stage, the stress shadows extend further along the well. In addition, the length of the fractures would be expected to be smaller when there are a greater number of clusters per stage. TABLE 6 contains the MicroSeismic (MS) volume averages of the various stages in the wells in the pad.
The MS arrays were located between wells B and C. The order of the wells from Northeast to Southwest was D, C, B, A. Thus, the MS arrays provide biased estimates of the Northeast and Southwest fracture lengths in the various stages. To overcome the location bias, the Length/Width ratio of the fractures in the various wells was used to compare the dimensions of the stimulated rock volume. Comparing the length-width ratio for the various wells, Well A had the highest ratio, followed by Well C, Well B, and Well D in that order. From the comparison, it was determined that Well A, which has only one cluster per fracture stage, has relatively long fractures, but the fractures do not have a very wide stimulated fracture network. This determination is consistent with the results obtained from the simulations (See,
A greater relative width of the fracture network for Well C implied that significant overlap between the fracture networks induced by consecutive stages in Well C was present.
Furthermore, tracer data depicts communication between wells B and D even though proppant had not propagated that far. One-way propagation of the fracture indicates that unpropped fractures are propagating from well D to B (hence the tracer breakthrough) during the fracture treatment in Well D. The channel for communication shuts down as the fractures close after the fracture treatment is complete. No communication is observed from B to D (as indicated by tracer breakthrough). Tracer data is shown in
Simulation of Unpropped Fracture and Closure Time of Fractures.
The nature of the unpropped fractures and the time for closure of the fractures was simulated using FLAC3D and Equations 10-19.
For a propped fracture, the initial pressure inside the fracture is assumed to be the fracture closure pressure. In the simulation, the fracture treatment time was 2 hours and for the duration of the treatment time, the fluid calculations in the matrix were done with a fixed fracture geometry and a constant pressure equivalent to the fracture closure pressure inside the fracture. Thereafter, the pressure inside the fracture was allowed to dissipate into the reservoir in time, as the pressure inside the fracture was greater than the reservoir pressure. The dissipation of pressure allowed simulation of fluid leak-off from the fracture into the reservoir. The fluid leak-off from the fracture increases the pressure, in the vicinity of the fracture, over time. Thus, giving rise to poroelastic effects and, hence, changing the stresses in the reservoir. As seen in
The fracture half-lengths chosen in the simulations were 300 feet. Thus, the 440 ft. curve in the
From
Simulation of Fracture Closure and Time Between Two Fractures.
A simulation of the influence of fracture closure and time between two fractures was simulated. Mechanical and poroelastic effects are taken into consideration in the simulation. The fracture was created by assuming an average treatment pressure value (12,000 psi). The in situ conditions were as follows: Shmin 8700 psi; Shmax was 8900 psi; reservoir pressure was 7750 psi; reservoir permeability was 1 mDarcy; reservoir porosity was 5%.
As shown in
In the simulation, Well A and Well C had consecutive fracturing sequences while Well B and Well D were zippered. Thus, the time between the consecutive fractures in Well C and Well A were smaller than the time between the consecutive fractures in Well B and Well D. The extra time in Well B and Well D allowed for the stimulated natural fractures to close and reduce the stress shadow in their vicinity. However, the induced unpropped fractures in Well A and Well C probably do not close when the next stage is stimulated. Thus, the fracture networks and stress shadows in Well A and Well C end up overlapping. The overlap is evident from the MS maps. The MS maps of Well B and Well D show minimal overlap and hence lead to greater fracture lengths as depicted in TABLE 6 and is also depicted in
Another effect of the increase in time between consecutive fractures in well B and well D is the ISIP signature.
The time between fractures and the closure of fracture networks can also be used to explain the tracer results on the pad. As depicted in
Further modifications and alternative embodiments of various aspects of the invention will be apparent to those skilled in the art in view of this description. Accordingly, this description is to be construed as illustrative only and is for the purpose of teaching those skilled in the art the general manner of carrying out the invention. It is to be understood that the forms of the invention shown and described herein are to be taken as the presently preferred embodiments. Elements and materials may be substituted for those illustrated and described herein, parts and processes may be reversed, and certain features of the invention may be utilized independently, all as would be apparent to one skilled in the art after having the benefit of this description of the invention. Changes may be made in the elements described herein without departing from the spirit and scope of the invention as described in the following claims.
Filing Document | Filing Date | Country | Kind |
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PCT/US2014/014663 | 2/4/2014 | WO | 00 |
Number | Date | Country | |
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61760480 | Feb 2013 | US |