Methods for vacuum gas flush treatment of fresh produce

Abstract

A closure system for attachment to and use in gas flushing a container of fresh produce includes a body portion, a closure connected to the body portion, and a pressure-sensitive mechanism connected to the body portion and to the closure that moves the closure to an open position or to a closed position, depending on the pressure exerted on said mechanism.

Description

This invention relates to methods and apparatus for gas flush treatment of fresh leafy produce in a vacuum chamber. More particularly, the invention relates to methods and apparatus for flushing one or more containers of fresh, leafy produce with one or more gases such as nitrogen in a vacuum chamber utilizing, on each of said containers, a closure system that can be attached to and detached from such a container. This system includes a closure that opens inside a vacuum chamber when the pressure inside the chamber is reduced below atmospheric pressure, and closes when the pressure inside the chamber is at or near atmospheric pressure.

The closure system is of a size and shape adapted for attachment to the opening at the top of containers of fresh leafy produce. Each of these containers preferably includes a liner bag to hold such produce. For attachment to each of these bags, the closure system includes a body portion, a closure connected to the body portion, and a mechanism connected to the closure and to the body portion that moves the closure from an open position to a closed position, and vice versa. This mechanism includes a sealed container, such as a bellows or bladder, of gas, e.g. air preferably at a pressure at or near to atmospheric pressure. This sealed container is connected to one or more arms that move the closure between open and closed positions when the gas inside the sealed container expands or contracts. Expansion and contraction occurs, for example, as the pressure in a vacuum chamber containing produce containers with attached closure systems falls from or rises to atmospheric pressure.

In preferred embodiments, the mechanism includes a first arm movably connected at one end to the internal side wall of the body portion, and to the sealed container at the other end, and a second arm movably connected to the inner surface of the closure at one end, and to the sealed container at the other end. The closure can be hinged to the body portion of the closure device, or can be attached to the inner surface of the body portion. Contraction of the gas inside the sealed container moves these arms and the connected closure to the closed position. Expansion of the gas inside the container moves these arms and connected closure to the open position.

The body portion has a size and shape adapted to be removably attached to the open end of a container of fresh produce. The body portion preferably includes a cylindrical, proximal portion connected to the closure at one end, and a distal portion that fits on or over a produce container.

In operation, a closure system is sealingly attached, by twist-ties, tape or otherwise, to the top of a container of fresh produce. Each container with its attached closure system is placed into a vacuum chamber, and the vacuum chamber is closed to the outside atmosphere. A vacuum is drawn upon the interior of the chamber, reducing the pressure on each container within the chamber. As the pressure drops below atmospheric pressure inside the chamber, the air inside the sealed container of each mechanism expands, moving the closure to an open position. Upon opening, the pressure inside each of the containers of fresh produce falls to the pressure within the chamber itself.

When the pressure inside the chamber and each container has reached a desired level, the chamber is filled with a desired gas e.g. nitrogen, or a gas mixture, until the pressure inside the chamber, and inside each container inside the chamber, rises to or near atmospheric pressure. At this pressure, the sealed container connected to each arm mechanism contracts, moving the closure of each closure system to a closed position, trapping the desired gas atmosphere inside each produce container.

BRIEF DESCRIPTION OF THE DRAWINGS

The invention can better be understood by reference to the drawings in which:

FIGS. 1A , 1 B, 1 C, and 1 D show a first closure system embodiment with a bellows-driven arm/closure;

FIGS. 2A , 2 B, 2 C, and 2 D show a second closure system embodiment with another bellows-driven arm/closure;

FIGS. 3A , 3 B, 3 C, and 3 D show a third closure system embodiment with a bladder-driven arm/closure;

FIGS. 4A , 4 B, 4 C, 4 D, 4 E, and 4 F show a fourth closure system embodiment with a vacuum cylinder-driven arm/closure; and

FIGS. 5A , 5 B, 5 C, 5 D, 5 E, and 5 F show a fifth closure system embodiment with a second vacuum cylinder-driven arm/closure.

DETAILED DESCRIPTION OF THE DRAWINGS

FIG. 1A shows closure device 1 attached to a bag of lettuce 12 with a twist tie 13 . Container 1 includes cylindrical body portion 2 and closure 3 . Closure 3 (see FIG. 1 B), includes hinge 4 connected at one end to closure 3 and to an adjacent edge of body portion 2 . Closure 3 has an arm member 6 connected at attachment point 7 to inner surface 5 . Arm member 6 is also connected to sealed bellows 8 . Bellows 8 is also connected to arm member 9 . Arm member 9 is attached to the inner side wall 10 of closure system 1 at attachment point 11 . As FIG. 1C shows, when bellows 8 expands, arm members 6 and 9 move closure 3 to an open position, permitting gases inside bag 12 to escape. Bellows 8 expands when the pressure surrounding bag 12 and closure device 1 falls below atmospheric pressure inside a vacuum chamber.

As FIG. 1D shows, when the pressure inside such a chamber is at atmospheric pressure, closure 3 assumes the closed position as the air inside bellows 8 contracts, moving arm members 6 and 9 and closure 3 to the closed position.

FIGS. 2A , 2 B, 2 C, and 2 D, show closure device 20 with closure 3 and body portion 2 connected to produce bag 12 by twist-tie 13 . Bellows 21 is connected through arm member 22 to the inner surface 25 of closure 3 at connection point 23 . Bellows 21 is connected to the inner side walls 24 of body portion 2 through arm members 25 , 26 , and 27 . Closure 3 moves to an open position as the air inside bellows 21 expands, which occurs when bag 12 and attached closure device 20 are subjected to a vacuum in a vacuum chamber. When the pressure inside such a vacuum chamber is at atmospheric pressure, bellows 21 contracts from the position shown in FIG. 2C to the position shown in FIG. 2D , moving closure 3 to the closed position.

FIGS. 3A , 3 B, 3 C, and 3 D show closure device 30 , including body portion 2 and closure 3 . Device 30 is attached to bag 12 by twist-tie 13 . Connected to inner surface 31 of closure 3 at connection point 33 is arm member 32 . Arm member 32 in turn is connected to sealed bladder 34 which includes air pocket 35 . Bladder 34 is connected at connector point 36 to the interior surface of body portion 2 . Inside a vacuum chamber, at reduced pressure, air pocket 35 expands, moving arm member and closure 3 to an open position. As shown in FIG. 3D , when pressure inside the vacuum chamber is at atmospheric pressure, the air inside bladder 35 contracts, moving arm member 32 and closure 3 to a closed position atop body portion 2 .

FIGS. 4A , 4 B, 4 C, 4 D, 4 E, and 4 F show closure device 40 including body portion 41 and closure 42 . Device 40 is attached to bag 12 by twist-tie 13 . Connected to the inner surface 43 of closure 42 at connection point 45 is piston arm 47 , connected in turn to piston 48 inside air cylinder 49 . Connectors 50 and 51 connect cylinder 49 to the interior surface of body portion 41 . See FIGS. 4A and 4B . Inside a vacuum chamber, at reduced pressure, air inside cylinder 49 within region 52 expands, moving piston arm 47 and closure 44 to an open position. See FIGS. 4C and 4D . As pressure inside the vacuum chamber returns to atmospheric pressure, the air inside space 52 contracts, moving piston arm 47 , and closure 44 to a closed position atop body portion 41 , as FIGS. 4E and 4F show.

FIGS. 5A , 5 B, 5 C, 5 D, 5 E and 5 F show closure device 50 including body portion 51 , and closure 52 . Device 50 is attached to bag 12 by twist-tie 13 . Connected to inner surface 53 of closure 52 at connection point 66 is piston arm 55 . Piston arm 55 in turn is connected to piston 58 inside cylinder 65 . Piston 58 separates air space 59 from closed air space 67 . Cylinder 65 is linked to the interior surface of body portion 51 by connectors 56 and 57 . See FIGS. 5A and 5B . Inside a vacuum chamber, at reduced pressure, the air in space 67 expands, moving piston arm 55 , and closure 52 to an open position. See FIGS. 5C and 5D . When the pressure inside the vacuum chamber returns to atmospheric pressure, the air inside space 67 contracts, moving piston arm 55 , and closure 52 to a closed position atop body portion 2 . See FIGS. 5E and 5F .

Claims

1. A method for filling a sealed bag of fresh produce with a desired gas or gas mixture comprises:attaching a closure device to an open end of said bag, said closure device comprising at least one opening through each of which gas will flow in or out of said bag; placing said bag with its attached closure device entirely inside a vacuum chamber; closing said vacuum chamber to the outside atmosphere; drawing a vacuum within said vacuum chamber, sufficient to reduce the pressure inside said chamber below atmospheric pressure to open said at least one opening of said closure device, exposing the interior of said bag to the inside of said vacuum chamber and then; filling said vacuum chamber and the interior of said bag of produce inside said vacuum chamber with a desired gas or gas mixture, and increasing the pressure inside said chamber to or near to atmospheric pressure, to close said at least one opening of said closure device, and seal said desired gas or gas mixture inside said bag of fresh produce.

2. The method of claim 1 further comprising opening said vacuum chamber, removing said bag from said vacuum chamber, removing said closure device from said bag of produce, and sealing said bag with said desired gas or gas mixture inside said bag.

3. The method of claim 1 further comprising opening said vacuum chamber, and removing said bag with said closure device attached thereto from said vacuum chamber.