The inventive concept relates to improved materials, more particularly improved p-type oxides for use in the semiconductor industry.
Monolithic 3D integration or vertical CMOS is considered an attractive option for hyper-scaling integrated circuits.1,2 In the vertical CMOS, multiple layers of logic circuitry and memory are vertically stacked so as to continue the exponential increase in the density of devices and alleviate the processing-storage communication bottleneck.1-5 Vertical CMOS technology requires the upper layer circuits be processed with controlled thermal budget so as not to compromise the electrical quality of the lower front-end layers.4,5 In addition, access transistors and peripheral logic transistors in the vertically stacked memory cells should exhibit high on-state drive current and low off-state current leakage.1 Accordingly, the channel materials for the upper layer transistors should have back-end-of-line (BEOL) compatible low processing temperature (below 400° C.), relatively large bandgap (>1.5 eV) to ensure ultra-low current leakage, and good carrier mobility (>150 cm2/(V·s) for electrons, >100 cm2/(V·s) for holes) for high drive current.1 Semiconducting metal oxides (MO) are promising candidates for vertical CMOS channel materials due to their ease of synthesis at low temperature and wide band gap.1,6,7 To date, these metal oxide semiconductors have been almost exclusively studied as the transparent conducting electrodes for flexible electronics and optoelectronics.8-11 For instance, indium tin oxide (ITO) films, with a band gap ˜3.75 eV, a resistivity as low as 10−4 Ω·cm, and the electron mobility up to 100 cm2/(V·s)10, are widely used for transparent electrodes in flat-panel displays and thin-film solar cells.8-13 For BEOL-compatible vertical FETs, high-mobility MO with bandgaps exceeding 1.5 eV appear attractive for n-channel transistors in the upper layers for applications as logic and memory access transistors.1 However, most developed and commercialized oxide semiconductors are limited to n-type conduction, and p-type oxides have inferior performance due to carrier mobilities which are significantly lower than that of their n-type counterparts.14 Developing high mobility p-type oxides would enable a complementary transistor solution that provides more flexibility for the design and implementation of more efficient BEOL vertical CMOS devices.
The low hole mobilities in p-type oxides originate from the flat valence bands and the corresponding large effective mass of holes arising from the localized oxygen 2p orbitals at the valence band edge.15,16 Introducing extended orbital electronic states at the valence band maximum (VBM) above the oxygen 2p-orbital would enable a development of high mobility p-type oxides.1 Such extended hybrid electronic states can be derived from a metal atom's s orbitals, and would result in a very small hole effective mass. This effect can provide high hole mobilities since the underlying mechanism for high mobility of n-type oxides arises from the same s orbitals as empty states. Tin based oxides such as SnO and K2Sn2O3 have recently been shown to satisfy this condition, with the 5s orbital of Sn2+ forming the VBM.16 The electronic band structures of SnO and K2Sn2O3 have been calculated confirming the large band dispersion at the VBM, which corresponds to small hole effective mass values.1,16 However, the band gap of SnO (˜0.6 eV) is too small for practical p-type oxide devices, and the marginal phase stability of K2Sn2O316 can be a serious issue leading to K contamination of the surrounding device structures by phase changes of K2Sn2O3→KSn2O3+K→Sn2O3+2K. Furthermore, a design rule based simply on the carrier effective masses does not provide quantitative mobility values, which incorporate carrier scattering rates. Although the small effective mass is a key characteristic useful for rapid screening of high hole mobility oxides, a detailed mobility calculation is critical to obtain more accurate values of the intrinsic mobilities and to confirm whether a candidate p-type oxide exhibits high hole mobility.
Thus, there remains a need for improved p-type oxide materials for application in, for example, back-end-of-line (BEOL) vertical CMOS devices over those currently available.
According to an aspect of the inventive concept, provided is a semiconductor device including a p-type metal oxide of formula: M-O—X, wherein M is a metal or metal ion having an electron configuration of (n−1)d10ns2, X is a metal, metal ion, non-metal, or non-metal ion, and wherein M is a metal or metal ion having an electron configuration of (n−1)d10ns2, X is a metal, metal ion, non-metal, or non-metal ion, and wherein the p-type oxide material has an Ehull less than or equal to about 0.03 eV, a hole mobility greater than about 30 cm2/Vs, and a band gap greater than or equal to about 1.5 eV.
According to another aspect of the inventive concept, provided is a method of forming an electronic device, the method including: forming a gate electrode on a substrate; forming a dielectric layer on the gate electrode, the dielectric layer comprising a p-type oxide material selected to provide extended orbital electronic states as a valence band electron above an oxygen p-orbital of the p-type oxide material and to provide phase stability of the p-type oxide material; forming a semiconductor substrate on the dielectric layer opposite the gate electrode to provide a channel region in the semiconductor substrate opposite the gate electrode; and forming a source region on the semiconductor substrate and forming a drain region on the semiconductor substrate at opposing ends of the channel region.
According to another aspect of the inventive concept, provided is a semiconductor device comprising a p-type oxide material of formula (I): M-O—X (I), wherein M is a metal or metal ion, X is a metal, metal ion, non-metal, or non-metal ion, and wherein the p-type oxide material is selected to provide extended orbital electronic states at a valence band maximum (VBM) above an oxygen p-orbital of the p-type oxide material and to provide phase stability of the p-type oxide material.
The foregoing and other aspects of the present invention will now be described in more detail with respect to other embodiments described herein. It should be appreciated that the invention can be embodied in different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used in the description of the invention and the appended claims, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. Additionally, as used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items and may be abbreviated as “/”.
Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
The present inventive concept relates to the development of high-mobility p-type oxides. Two of the features described in this inventive concept include: the design process for high p-type mobility oxides is based on the Sn2+ containing oxide compounds; and using the valence band dispersions available from the online database Materials Project as an efficient and reliable screening parameter to rapidly identify high-mobility p-type oxides.
The low hole mobilities in p-type oxides originate from the flat valence bands and the resulting large effective hole mass, due to the localized oxygen 2p orbitals at the valence band edge (VBE) or valence band maximum (VBM). Introducing extended orbital electronic states at the VBM above the oxygen 2p orbital would enable a development of high mobility p-type oxides. Such extended hybrid electronic states can be derived from a metal atom's s orbitals and are expected to bring about a very small hole effective mass. This effect can provide high hole mobilities since the underlying mechanism for high mobility of n-type oxides arises from the same s orbitals as empty states. Tin based oxides such as SnO and K2Sn2O3 have recently been shown to satisfy this condition, with the 5s orbital of Sn2+ forming the VBE. The electronic band structures of SnO and K2Sn2O3 have been calculated confirming the large band dispersion at the VBM, which corresponds to small hole effective mass values. Given this, high-hole-mobility p-types oxides can be identified or designed by the rules that oxides have Sn2+ as their chemical constituent and that their VBMs contain considerable Sn2+ 5s orbital contribution.
For the purpose of designing p-type high mobility oxides, phase stability is another important criterion. Since the additional valance states by metal's orbitals above oxygen p-orbital would have general tendency to make the oxide less stable, the material design has to ensure their thermodynamic phase stabilities while achieving the low effective hole masses. Several promising oxide systems (REZnPO (RE=rare earth), ABi2Ta2O9 (A=Ca, Sr, Ba), etc.) have shown that such balance can be achievable. Phase stability can be evaluated through calculating the phase diagram using the principles of thermodynamics, which can be readily accomplished by first-principles calculations. The process of developing high-mobility p-type oxides is designed as follows. (1) Potential oxide candidates are first selected from materials database (e.g., Materials Project, Inorganic Crystal Structure Database, etc.) based on the rule that Sn exhibits nominal +2 charge state and that its valence band edge shows strong E-k dispersion. (2) A Bader charge analysis can then be performed to confirm the Sn 2+ oxidation state in the potential candidates. (3) The effective hole masses and band gaps are then evaluated through a detailed electronic band structure calculation. A scaling relation between effective mass and mobility suggests that Sn2+ based oxides with effective hole mass <0.4 m0 would generally exhibit a p-type mobility >100 cm2V−1s−1. (4) A phase diagram of Sn—O—X (X is the third element) system will be computed to ensure that the identified high-mobility p-type oxides are thermodynamically stable over other competing phases. The developing process described here is effective and efficient for high-mobility p-type oxides designing without having to resorting to intensive computation resources.
Under this designing framework, we have identified several high figure-of-merit p-type oxides from the ternary oxide databases, including K2Sn2O3, Rb2Sn2O3, TiSnO3, Cs2Sn2O3, and Ta2SnO6. All these candidates exhibit small effective hole masses and occupy considerable phase space in the Sn—O—X phase diagram. The method described here is a high-throughput computational screening that will accelerate the materials discovery and help guide the experimental realization of high mobility p-type oxides.
Vertical CMOS technology highly relies on the development of high-mobility p-type oxides. The present computational materials design of high-mobility Sn2+ based p-type oxides will provide a solution for the channel materials selection for the vertical CMOS technology. Our design process might also be helpful for the development of transparent conducting electrodes in flexible electronics and optoelectronics, where p-type oxides with good conductivity are required.
According to embodiments of the inventive concept, high-mobility p-type oxide materials provided include ternary oxides, for example, a material of formula (I):
M-O—X (I)
wherein M is a metal or metal ion, and X is a metal, a metal ion, a non-metal or a non-metal ion.
Characteristics of the p-type oxide material may include, for example, a high hole mobility, small hole effective mass, a large band gap, and good phase stability. In some embodiments, hole mobility of the p-type oxide material may be in a range of about 1-500 cm2V−1s−1, about 10-500 cm2V−1s−1, or about 30-500 cm2V−1s−1, for example, greater than or equal to about 5 cm2V−1s−1, about 10 cm2V−1s−1, about 20 cm2V−1s−1, about 30 cm2V−1s−1, about 40 cm2V−1s−1, about 50 cm2V−1s−1, about 60 cm2V−1s−1, about 70 cm2V−1s−1, about 80 cm2V−1s−1, about 90 cm2V−1s−1, about 100 cm2V−1s−1, about 200 cm2V−1s−1, about 300 cm2V−1s−1, or about 400 cm2V−1s−1, up to the theoretical predicted intrinsic mobilities for the p-type oxide material. In some embodiments, the hole effective mass may be in a range of about 0.1-10 m0, or about 0.1-4 m0, for example, less than or equal to about 5 m0, about 4 m0, about 3 m0, about 2 m0, about 1 m0, about 0.9 m0, about 0.8 m0, about 0.7 m0, about 0.6 m0, about 0.5 m0, about 0.4 m0, about 0.3 m0, or about 0.2 m0. In some embodiments, the band gap of p-type oxide material has a band gap of about 1-5 eV, for example, greater than or equal to about 1.2 eV, about 1.5 eV, about 2.0 eV, about 2.5 eV, about 3.0 eV, or about 4.0 eV. In some embodiments, the phase stability of the p-type oxide material would be considered unstable if its formation energy lies above the minimum free-energy convex hull in the scatter plot of formation energy versus composition, i.e., Ehull is greater than about 0 eV, about 0.01 eV, about 0.02 eV, or about 0.03 eV.
According to embodiments of the inventive concept, the p-type oxide material of the inventive concept may be selected, for example, to provide extended orbital electronic states at a valence band maximum (VBM) or valence band edge (VBE) above oxygen p-orbitals of the p-type oxide material, and to provide phase stability of the p-type oxide material. In some embodiments, extending of the orbital electronic states at the VBM/VBE leads to low hole effective masses and high p-type mobilities. In some embodiments, the extended orbital electronic states at the VBM/VBE above the oxygen p-orbital of the p-type oxide material may be provided by s-orbitals of a metal or metal ion included in the p-type oxide material. In some embodiments, the metal or metal ion included in the p-type oxide material has an electron configuration of (n−1)d10ns2, for example, reduced metals/metal ions such as, but not limited to Sn2+, Pb2+, Bi3−, and Tl1+. In some embodiments, the extended orbital electronic states at the VBM/VBE above the oxygen p-orbital of the p-type oxide material are provided by fully or partially occupied s-orbitals from, for example, a reduced metal cation, such as Sn2+, Pb2+, Bi3+, and Tl1+. In some embodiments, the p-type oxide material is selected to provide extended orbital electronic states at the VBM/VBE above the oxygen p-orbitals of the p-type oxide material and to further provide sufficient hole mobility. In some embodiments, the p-type oxide material may include a binary compound, a ternary compound, and/or a quaternary compound. In some embodiments, the p-type oxide material of the inventive concept may include a non-metal or non-metal ion, for example, B3+, Ge4+, S6+, and/or P5+.
In some embodiments, the p-type oxide material may be selected by assessing thermodynamic phases of the p-type oxide material to ensure phase stability. In some embodiments, the thermodynamic phases are assessed from chemical potentials of the constituent elements of the p-type oxide material, whereby phase stability is evaluated based on the stable region in a chemical potential map. In some embodiments, the chemical potential map of the constituent elements of the p-type oxide material is generated using DFT-based first principles calculation.
In some embodiments, the extended orbital electronic states at the VBM/VBE above the oxygen p-orbital of the p-type oxide material are provided by s-orbitals of a non-metal included in the p-type oxide material, for example, B1+, Ge2+, Te4+, Sb3+, As3+, and/or P3+.
According to embodiments of the inventive concept, electronic devices, such as semiconductor devices, and methods of fabricating electronic devices, are provided. Although not particularly limited, the electronic devices may include, for example, back-end-of-line (BEOL) vertical CMOS devices including, but not limited to, thin-film transistors (TFTs), and methods for fabricating such devices. Steps involved in methods for fabricating such devices are not particularly limited, and include any that may be envisioned by one of skill in the art. In some embodiments, the methods of forming an electronic device may include, for example: forming a gate electrode on a substrate; forming a dielectric layer on the gate electrode, the dielectric layer comprising a p-type oxide material selected to provide extended orbital electronic states at a valence band maximum (VBM) above an oxygen p-orbital of the p-type oxide material and to provide phase stability of the p-type oxide material; forming a semiconductor substrate on the dielectric layer opposite the gate electrode to provide a channel region in the semiconductor substrate opposite the gate electrode; and forming a source region on the semiconductor substrate and forming a drain region on the semiconductor substrate at opposing ends of the channel region. The p-type oxide material used in the methods of fabricating electronic devices and/or semiconductor devices of the inventive concept may include any of the materials described or selected according to the embodiments described hereinabove.
Having described various aspects of the present invention, the same will be explained in further detail in the following examples, which are included herein for illustration purposes only, and which are not intended to be limiting to the invention.
The low hole mobilities in p-type oxides originate from the flat valence bands and the corresponding large effective mass of holes arising from the localized oxygen 2p orbitals at the valence band edge.15,16 Introducing extended orbital electronic states at the valence band maximum (VBM) above the oxygen 2p-orbital would enable a development of high mobility p-type oxides.1 Such extended hybrid electronic states can be derived from a metal atom's s-orbitals, and would result in a very small hole effective mass. This effect can provide high hole mobilities since the underlying mechanism for high mobility of n-type oxides arises from the same s orbitals as empty states. Tin based oxides such as SnO and K2Sn2O3 have recently been shown to satisfy this condition, with the 5s orbital of Sn2+ forming the VBM.16 The electronic band structures of SnO and K2Sn2O3 have been calculated confirming the large band dispersion at the VBM, which corresponds to small hole effective mass values.1,16 However, the band gap of SnO (˜0.6 eV) is too small for practical p-type oxide devices, and the marginal phase stability of K2Sn2O3,6 can be a serious issue leading to K contamination of the surrounding device structures by phase changes of K2Sn2O3→KSn2O3+K→Sn2O3+2K. Furthermore, a design rule based simply on the carrier effective masses does not provide quantitative mobility values, which incorporate carrier scattering rates. Although the small effective mass is a key characteristic useful for rapid screening of high hole mobility oxides, a detailed mobility calculation is critical to obtain more accurate values of the intrinsic mobilities and to confirm whether a candidate p-type oxide exhibits high hole mobility.
Recent electrical characterizations of p-type SnO have shown room-temperature carrier mobility in the range of 0.1-20 cm2/(V·s),6,17,18 values which are uncharacteristically low for a high-mobility p-type oxide. It is not well understood if the poor hole mobility can be improved for higher quality SnO samples. A crystalline phase-based mobility simulation does not necessarily represent the behavior of a practical device due to the polycrystal or amorphous nature of p-type oxides where more significant scattering mechanisms such as grain boundary scattering and surface scattering19,20 are present. Despite this, the phonon-limited intrinsic mobilities provide an upper limit to the real values and help guide the material selections process. In order to design a p-type oxide with high mobility and stability, we started by varying the composition of K2Sn2O3 to search for complex Sn—O—X ternary oxides with higher phase stability. Through this search process, we identified a promising candidate: Ta2SnO6, which stoichiometrically is equivalent to Ta2O5+SnO. Compared to K2Sn2O3=K2O+2SnO, Ta2O5 is thermodynamically more stable than K2O, and also compatible with the conventional device processing. Furthermore, Ta2SnO6 exhibits a larger band gap (>2 eV) than SnO as well as strong valence band dispersion, which are all promising characteristics.
In this example, we report the calculations of both electron and hole mobilities in tin-based oxides including p-type SnO and Ta2SnO6 and n-type SnO2. We study the phonon limited intrinsic mobility values in these oxides, given that phonon scattering is the intrinsic scattering mechanism and often dominates at room temperature.21 We formulate the scattering rate in the presence of multiple phonon modes, which we then use to determine carrier mobility. Our calculations show that SnO2 is a good n-type semiconductor with high electron mobility, whereas p-type SnO and Ta2SnO6 exhibit slightly lower hole mobilities. The theoretically predicted intrinsic mobilities for SnO, Ta2SnO6 and SnO2 provide the upper limit to the real mobilities for their device applications.
The density functional theory (DFT) calculations were performed by using Vienna ab initio Simulation Package (VASP)22,23 using projected augmented wave (PAW)24,25 pseudopotentials. Perdew-Burke-Ernzerhof generalized gradient approximation (GGA-PBE) functional was employed to depict the exchange-correlation potential energy. For all calculations, an energy cutoff of 520 eV was adopted for plane wave basis expansion. Brillouin-zone integrations were performed based on the Gamma-centred Monkhorst-Pack k-point mesh, with sampling density varying with lattice constants to ensure the desired accuracy. Structures were relaxed using conjugate gradient (CG) method with the convergence criterion of the force on each atom less than 0.02 eV/Å. The converged energy criterion is 10−5 eV for electronic minimization. The phonon frequencies at Gamma point were calculated by using density functional perturbation theory (DFPT) as implemented in VASP. For electron-phonon coupling matrix elements evaluation, the phonopy code26 was used to extract the force constant matrix from Hellmann-Feynman forces and to subsequently calculate the eigen frequencies and eigen displacements. Since the carrier mobilities are sensitive to the electronic structures, especially effective masses, we used Heyd-Scuseria-Ernzerhof (HSE)27 hybrid functional to obtain an accurate evaluation of effective masses and band gaps. The screening parameter in HSE was fixed at 0.2 Å−1 (HSE06) while the fraction of Hartree-Fock exchange (α) was varied in order to reproduce the known lattice constants and band gaps. This fraction was finally tuned at α=0.32 for SnO2 and α=0.25 for SnO, which yields consistent lattice constants and band gaps when compared with experiments (Table 1). The band gap of SnO predicted in this work stands somewhat lower than that in the reference work (0.84 eV)28 because the band gap of SnO is sensitive to the interlayer distance between SnO layers and the optimized c-axis lattice constant (4.95 Å, agreeing well with the experimental value 4.84 Å) is slightly smaller compared to the reference (5.03 Å).28
In the Boltzmann transport theory, the drift mobility is connected to conductivity through μ=σ/(ne), where σ is conductivity, n is carrier density, and e is electron charge. Within the relaxation time approximation (RTA), the mobility is given by the well-known Drude expression:
where τk is energy-dependent relaxation time and ⋅ indicates the energy-weighted average relaxation time and is defined as
where E is the carrier energy, D(E) is the density of states, f(E)=1/{exp[(E−EF)/kT]+1} is the equilibrium distribution given by Fermi-Dirac function, and EF is fermi-level. When the system is nondegenerate, the Fermi-Dirac distribution is usually approximated by the Boltzmann distribution. We will see that only electrons at the conduction band minimum (CBM) and holes at the VBM are relevant to the averaged relaxation time. In relatively pure crystalline samples with negligible impurities, the dominant scattering mechanism is electron-phonon scattering. In this case, the relaxation time, or scattering rate, is determined through the Fermi's golden rule32
Here, is reduced Planck's constant, A labels the phonon mode, gqλ is matrix element for electron-phonon coupling, Nq is phonon occupation number which is given by the Bose-Einstein distribution function, upper and lower symbols represent the absorption and emission, respectively. The Fermi-Dirac distribution for electrons does not appear in Eq. (3) since the carrier scattering rates will not depend on the electron distribution function when the low-filed transport and isotropic scattering are considered.33 Note that in this evaluation model, only the intra-band scattering has been taken into account, since in the non-degenerate case and low-field transport condition, the phonon-induced potentials are not sufficiently strong to trigger the inter-band process. Finally, if more than one scattering mechanism exist, the total mobility, μtot, is given by the Matthiessen's rule:
where μI and μI1 represent the mobilities by the individual scattering mechanism.
The acoustic deformation potential (ADP) scattering comes from the local changes of the crystal potential associated with a lattice vibration due to an acoustic phonon. This scattering is dominant in non-polar semiconductors such as Si and graphene. In the presence of elastic scattering approximation, the relaxation time associated with the ADP scattering is given by33
where T is absolute temperature,
where V is the cell volume at equilibrium, E is the total energy, E, is the strain along i-th axis. By quadratic fitting the total energy with respect to strain, one can obtain the elastic constant. The deformation potential constant is defined as34
where δE is the CBM or VBM change due to the uniaxial lattice deformation δa/a, where a is the lattice constant. Based on this definition, the deformation potential constant DA can be calculated through33
where εV is the volumetric strain. By linear fitting the total energy with respect to volume strain, one can obtain the deformation potential constant. In the case of parabolic band approximation, the 3D density of states (DOS) can be written as
where mdos*=(mx*my*mz*)1/3 is the density of states effective mass. Combining Eq. (2), (5) and (6), one obtains the ADP-limited mobility36
where mcond* is the conductivity effective mass and is equal to band effective mass, a is Cartesian direction.
(2.80)37
(261)38
(0.26)39
The computed elastic constant, deformation potential constants, and ADP mobility for SnO, SnO2, and Ta2SnO6 are listed in Table 2. Our calculated elastic constants for SnO2 and hole effective masses for SnO are close to other calculation works.37-39 For both p-type SnO and n-type SnO2, the electron effective masses are lower than the hole effective masses. The asymmetry of effective masses between electron and hole in SnO and SnO2 accounts for the large difference of mobilities between the two types of carriers, as can be seen in Table 2. At low temperature (T<100K) where optical phonon scattering is suppressed, ADP scattering becomes a dominant factor in determining the intrinsic mobility. However, since there are no reports on low-temperature mobilities for SnO or SnO2, we cannot validate our calculation results by comparing with experimental data. When compared with other non-polar semiconductors such as Si where the intrinsic mobility is limited by ADP, SnO2 shows both good electron mobility and hole mobility, while SnO exhibits a much lower hole mobility, though it has even higher electron mobility. Ta2SnO6 shows both satisfying electron mobility and hole mobility, but with strong anisotropy along different directions due to the highly anisotropic effective mass values. Nevertheless, compared with ADP, POP scattering is more important in determining the room temperature mobility for polar crystals and will be discussed in the next part.
Polar crystals contain two or more atoms in a unit cell with non-zero Born effective charge tensors. Lattice vibrations associated with polar optical phonons (POP) at long wavelength give rise to macroscopic electric fields that can strongly scatter electrons or holes, which is described by the so-called Fröhlich interaction. In the Fröhlich model, the electron-transverse optical (TO) phonon coupling is neglected and the electron-longitudinal optical (LO) phonon coupling matrix element is given by40
where q is phonon wavevector, ε0 is vacuum permittivity, Ω is volume of the unit cell, κ0 and κ∞ are the static and high-frequency dielectric constants, respectively. When a dispersionless phonon is assumed, that is the phonon frequency ωLO is independent to q, the scattering rate takes the form33
where Nω is the occupation number of phonons with frequency ω. For details about the derivation of this equation, we refer readers to Ref [33]. The Fröhlich model assumes an isotropic dielectric medium and only one polar LO mode that couples to the carriers. However, such conditions are clearly not satisfied in the case of SnO, SnO2, and Ta2SnO6 where more than one LO modes exist. To incorporate crystal anisotropy and multiple LO modes scattering, we use the Vogl model41 which provides a more accurate description of electron-phonon coupling. Vogl model has been widely used for describing the electron-optical phonon coupling in polar crystals.32,41-43 Similar to the Fröhlich model, the key ingredient in the Vogl model is that it relates the perturbing potential induced by the optical phonons to the dielectric constants and the Born effective charges, both of which can be computed using DFT. In the Vogl model the coupling matrix element is given by32,42
where Mj is the atomic mass of j-th atom, is born effective charge tensor, is high-frequency dielectric constant tensor, ejqλ is eigen displacement of atom j in phonon mode λ, and is normalized according to Σjejqλ·ejqλ=δλ′λ. Note that the expression for the coupling matrix element shown here differs from that by Verdi and Giustino43 and in the latter there is an extra integration term that can be simplified and reduced to ours when only the polar couplings are taken into account. The simplified expression is adopted since it can enable the scattering rates to be expressed analytically. The Vogl model here includes the directional dependence of electron-phonon coupling in the sense that the coupling strength is proportional to the projection of the net dipole strength ·ejqλ along the direction of q. The Vogl model also implies that the transverse optical (TO) phonon modes do not couple to the carriers since the q··ejqλ term becomes zero in those cases. In general, the anisotropy of coupling strength is determined by the combined symmetry of both phonon and electronic states. Incorporating such anisotropy for the calculation of scattering rate requires a numerical integration indicated by Eq. (3), and often a Wannier-Fourier (WF)44 interpolation is needed to obtain a very fine resolution of the matrix elements for achieving convergence. Such scheme, however, is beyond the scope of this study. In this work, we will instead consider an “isotropic approximation” by approximating the anisotropic electron-phonon coupling matrix elements with appropriate q-space angle-averaged quantities. This is implemented by the expression
where the brackets ⋅ denote averaging over the azimuthal angle θ and polar angle φ, performed numerically.
In addition, the Born effective charge is related with the static and high-frequency dielectric constants through45
where we have used the notations: =1/0, and ()−1=1/∞. As mentioned previously, due to the anisotropy of lattice vibration in SnO, SnO2, and Ta2SnO6, the static dielectric constants are direction dependent. To simplify this, here we adopted an isotropic approximation and a spatially averaged dielectric constant would be used, i.e., κ0=(κ0,xx+κ0,yy+κ0,zz)/3, where κ0,xx, κ0,yy, and κ0,zz are static dielectric constant along three Cartesian axes, respectively. The high-frequency dielectric constants, on the other hand, are usually nearly isotropic since the dielectric constants at high frequency are mainly contributed by electrons, as lattice ions cannot respond at high frequency.46 Inserting Eq. (12) back into Eq. (10), we arrive at
where wqλ is given by
We note that in low-symmetry crystals, the longitudinal mode or transverse mode is not exactly parallel or perpendicular to the direction of q. If we consider the strict LO (TO) modes in which the dipole strength ·ejqλ is parallel (perpendicular) to the wavevector q, Eq. (14) will further reduce to
Compared with Eq. (8), Eq. (13) shows that in the case of multiple POP modes coupling, each mode contributes to the total coupling strength by the weight wqλ. We note that if there is only one LO mode, Eq. (13) reduces correctly to the Fröhlich model in Eq. (8). Assuming the phonons are dispersionless, one obtains the relaxation time for multiple phonon modes scattering
with wλ and τqλ given by Eq. (14) and Eq. (9), respectively.
The scattering rates can be expressed analytically when the simplifications including parabolic energy bands, dispersionless optical phonons, and isotropic phonon scattering are introduced. Without these simplifications, scattering rates can only be evaluated by carrying out a series of numerical integrals of millions of electron-phonon coupling elements, which would be computationally very expensive. Parabolic band approximation is a very common practice in semiconductor physics, and it is also the essence of the effective mass approximation theory. For non-degenerate semiconductors under low-field transport, carriers are occupying the conduction/valence band edges which rationalizes the parabolic band approximation. The dispersionless approximation is also called Einstein model, where phonon frequency is regarded independent on the phonon wave vector q. The simplified dispersion relation for optical modes is often used for scattering calculations. However, the “dispersionless approximation” in our model does not requires that phonon mode be dispersionless or almost dispersionless. This is because the phonons involved in the scattering process are those with wave vector q near the center of the Brilliouin zone due to momentum and energy conservation.33 Since the energies associated with the phonons are significantly lower than those with the electrons, the final states that electrons are scattered into cannot differ too much from the initial states in terms of energies. This determines that within intraband scatterings electron momentum differences cannot be large, which implies that the scattering phonons are near the center of the Brilliouin zone. In this regard, we can assume their frequencies are invariant when the wave vectors of phonons of interest only occupy a small range near the center of the Brilliouin zone in the q-space. As for the isotropic approximation, we need to consider the directionality of both electron momentum state k and phonon wavevector q, as the scattering rates depends on both quantities. The anisotropy of scattering rates due to the directionality of k turns out to be characterized by the anisotropy of the effective mass, and such anisotropy has already been taken into account in our evaluation model, as shown in Eq (9). The anisotropy of electron-phonon coupling matrix elements arising from its q dependence is alleviated by using an average value to approximate those matrix elements of the spherical surface in the q-space. The matrix elements are dumped into an averaged value and will lead to an analytical integration which avoids intensive computations needed for numerical integrations.
Nevertheless, such a simplified model and the assumptions inherent in it are subject to be substantiated. To further verify these approximations and evaluate how accurate the model is, we have tested our model in a wide range of compound semiconductors, including III-V semiconductors, II-VI semiconductors, and metal oxides. Table 3 lists the computed and experimental mobilities of these compound semiconductors, with related parameters needed for the calculation of mobilities also included. Note that all the materials parameters, including effective masses, dielectric constants, and LO phonon frequencies are experimental values, unless they are not available from literatures and in that case the DFT predicted values are used instead. All of the experimental values are measured based on the single-crystal samples. Broadly speaking, the model gives quantitively reasonable predictions for the mobilities in these tested compounds, though with a systematic overestimation when compared to the experiments (in general 1.5-2 times of the experimental values). The overestimations may come from the approximations assumed in the model and the ionized impurity scattering in the real samples and it is hard to determine which factor is more dominant since the carrier concentrations in the experimental samples vary with a wide range. Nonetheless, our simulated mobilities are in fair agreement with experimental values from the engineers' point of view. With a simplified analytical expression and less intensive computations, our model would be rather helpful in the rapid prediction of the upper limit of the intrinsic mobilities of materials.
It is expected that different POP modes contribute differently to the total scattering rate. By plotting the mode-resolved coupling strength gqλ in Eq. (13) for different mode λ, one can visualize the detailed contributions of each mode to the total carrier scattering.
Next, we calculated the scattering rates at room temperature for different POP modes in SnO, SnO2, and Ta2SnO6. As discussed previously, the matrix elements show the direction dependence and we thus adopted a spherically averaging approximation. The resulting scattering rates with k along z-direction are shown in
The POP mobilities at room temperature for SnO, SnO2, and Ta2SnO6 were then calculated, as listed in Table 4. Generally, in polar crystals, the POP is the dominant scattering mechanism limiting the room temperature intrinsic mobilities.33 In our results, the POP mobilities are much lower than the ADP mobilities agreeing with the expectation. To compare with experimental data, we also calculated the POP limited Hall mobility. The Hall mobility differs from the drift mobility by the so-called Hall factor which can be calculated as: rH=τ2/τ2, where double brackets represent energy-weighted average as indicated in Eq. (2). Since POP scattering is the limiting factor, we will use our calculated POP mobilities to compare with experiments. For SnO, we obtain the hole mobilities of 9.4 and 94.4 cm2/(V·s) for x and z directions, respectively, leading to an average hole mobility of 38 cm2/(V·s). Correspondingly, the p-type Hall mobility averages out at 67 cm2/(V·s). In comparison, experiments have so far achieved room-temperature hole drift mobilities ranging from 0.1 to 10 cm2/(V·s) and Hall mobilities from 1 to 18 cm2/(V·s), depending on the materials crystallinity and the device geometries.6,7,18 Our results are in fair agreement with the reported experimental value, if one considers that other extrinsic factors such as ionized impurity scattering are expected to exist in experimental samples. For electrons in SnO2, our calculated drift mobility varies from 170 cm2/(V·s) in x direction to 235 cm2/(V·s) in z direction, with spatially averaged value at 192 cm2/(V·s). This results in an averaged Hall mobility of 265 cm2/(V·s), which agrees well with the experimental value at 300 K (240 cm2/(V·s)) as well as other theoretical calculations (310 cm2/(V·s)).55 For Ta2SnO6, there has been the experimental report on the electrical characterization of Sn—O—Ta compound, but only with the Ta2Sn2O7 stoichiometry.56 The measured mobility for Ta2Sn2O7 (˜0.1 cm2/(V·s)) stands much lower than our predicted mobility for TaSn2O6 due to the more flat valence band and the resulting larger effective hole mass in Ta2Sn2O7.57 Finally, we calculated the total mobility taking both ADP and POP into account, as presented in Table 4. For all these materials, the phonon-limited intrinsic mobilities are close to the POP mobilities, indicating that POP plays a dominant role in carrier scattering.
Although a spherical averaging approximation was adopted in treating the anisotropy of lattice vibrations, the carrier mobilities in SnO, SnO2, and Ta2SnO6 are still highly anisotropic, due to the strong anisotropy of the electronic structure, i.e., effective mass. This is manifested by the almost 10 times difference of hole mobility in different directions in SnO. The tetragonal layer-structured SnO shows only two hole effective masses: 0.64 m0 along the z direction (interlayer) and 2.98 m0 in the plane perpendicular to the former direction (intralayer). The smaller effective mass in the interlayer direction leads to a higher mobility along the direction, in contrast to other 2D materials such as MoS2 where intralayer transport is often superior than interlayer transport.58 Compared with SnO and SnO2, Ta2SnO6 shows relatively low room-temperature mobilities for both electron and hole due to the large effective masses, which in turn suggests that the effective masses account for the differences in the mobilities in difference materials.
Interestingly, our results show that SnO exhibits an excellent electron mobility with an average value of 228 cm2/(V·s). This value is even higher than that in n-type SnO2 where electron mobility averages out at 187 cm2/(V·s). This finding may motivate experimentalists to incorporate SnO as a n-type semiconductor into the already realized unipolar p-type SnO based transistors to implement high-performance complementary circuits. Currently, oxide semiconductor research community is searching for promising p-type oxides with good mobility as they remain elusive. SnO2 has been proposed as a potential p-type oxide due to its compatibility with the commercialized n-type SnO2 based electronics. However, the acceptor doping for p-type SnO2 has recently proven unachievable, due to the hole trap center formation associated with the acceptor defects.59 Since SnO has been identified as a p-type oxide candidate, if validated having good n-type doping ability, it could be potentially introduced as a bipolar semiconductor into oxide electronics that requires both n-type and p-type MO materials.
SnO is expected to exhibit good hole mobility due to its relatively low effective hole mass resulted by the hybridization of pseudo-closed 5s2 orbitals of Sn2+ and oxygen 2p orbitals.6 However, our calculated result shows that the highest possible hole mobility for SnO stands at 60 cm2/(V·s), slightly lower than targeted value of 100 cm2/(V·s) to be considered as a high-mobility p-type oxide. Ta2SnO6 shows even lower hole mobility than SnO, indicating a necessity of further investigation to discover higher mobility p-type oxides. Alternative compounds can be identified through searching for the materials with even lower hole effective masses. This can be implemented based on the screening rule that VBM are largely occupied by the delocalized s-orbital of non-transition metal (TM) or d-orbital of TM. A few novel materials including B6O, A2Sn2O3 (A=K, Na), and ZrOS have recently been identified as low-effective-mass oxides according to such rule.14 However, their mobilities are subject to further investigation, as mobilities are also influenced by various scattering mechanisms.
A first-principles approach to calculate intrinsic phonon-limited mobilities for Sn-based oxide semiconductors including p-type SnO and Ta2SnO6, and n-type SnO2 was employed. Having considered multi-phonon modes scattering, room temperature electron/hole mobilities in these oxides are found to be predominantly limited by the POP scattering. Our results agree well with previous theoretical calculations and experimental data for SnO and SnO2. Although p-type SnO exhibits an excellent electron mobility, the upper limit for its hole mobility stands only at 60 cm2/(V·s), slightly lower than the threshold value of 100 cm2/(V·s) to be considered as a high-mobility p-type oxide for vertical CMOS. SnO2 shows good electron mobility with an average value of 192 cm2/(V·s), confirming its promise as a n-type semiconductor. p-type Ta2SnO6 shows lower hole mobility than SnO, indicating a necessity of further investigation to discover higher mobility p-type oxides. Calculated effective masses directly correlate to the differences in mobilities of different materials, which makes it an effective screening criterion in searching for high-mobility p-type oxides.
Semiconducting metal oxides (MOs) have been studied as the transparent conducting electrodes for flexible electronics, optoelectronics and display applications for decades1-4. Recently, MOs are proposed as the candidates for back-end-of-line (BEOL) compatible vertical CMOS channel materials due to their ease of synthesis at low temperature and wide band gaps.5-7 For vertical FETs, high-mobility MOs with bandgaps exceeding 1.5 eV are required for transistors in the upper layers of BEOL for applications as logic and memory access transistors.5,8 The band gaps of MOs suitable for vertical CMOS do not require optical transparency, but should be wide enough to ensure low off-state leakage current. Most common oxides (e.g., TiO2, SnO2, In2O3 . . . ) have significantly lower hole mobilities than the electron mobilities due to the large hole effective masses originating from the localized oxygen 2p-orbitals at the valence band maximum (VBM).9 Developing high mobility p-type oxides would enable a complementary transistor solution that provides more flexibility to design and implementation of more efficient BEOL vertical CMOS devices. Sn2+ based oxides have been proposed as promising materials for high mobility p-type oxide design.9-13 In Sn2+-containing oxide compounds, the extended Sn-5s orbital energetically lying above the O-2p orbital will hybridize with oxygen p-orbital and forms the VBM states, resulting in a dispersive VBM and the corresponding small hole effective mass. SnO and K2Sn2O3 have been previously identified as promising candidates with 5s orbital of Sn2+ forming the VBM and hybridizing with O-2p orbital.14 However, the band gap of SnO (˜0.7 eV)6 is too small for practical p-type oxide devices, and the marginal phase stability of K2Sn2O39 can be a serious issue leading to K contamination of the surrounding device structures requiring diffusion barriers. The discovery of Sn2+—O—X compounds with X element other than K is an open possibility to develop high-performance p-type oxides with an appropriate bandgap and good phase stability.
For the purpose of designing p-type high mobility oxides, phase stability is a crucial criterion along with high hole mobility. Sn2+ based oxides tend to have an unfavorable phase stability because the additional valance states by Sn metal's s-orbitals above oxygen 2p-orbital would generally make the oxides less stable. The material design and identification have to ensure their thermodynamic phase stabilities for practical materials growth while achieving the low effective hole masses. In SnO, the lone pair from Sn 5s orbital that hybridizes with the O-2p orbital can be readily oxidized and transformed into Sn4+ oxidation state. As a result, SnO and Sn2+ based phases are thermodynamically less favorable when competing with SnO2 or other Sn4+ containing phases under diverse synthesis conditions. An oxide phase with small phase region in the chemical potential space will generally have a narrower growth window and higher tendency to degradation, which poses a synthesis challenge and device stability issues. Thus, a high-performance figure-of-merit for p-type oxide should meet the balance between high mobility and phase stability.
Extending the SnO binary phase into Sn2+—O—X ternary compounds could be a possible solution to achieving high-mobility and robust-phase stability p-type oxides. Introducing a third element X into binary SnO can have the following two effects. First, it would enhance the thermodynamic stability of Sn2+ based phases. It is expected that the addition of X element would induce extra electrostatic energy among ions with difference sizes and also increase the local stability of the crystal structures. Since the oxidation of Sn2+ to Sn4+ requires adding oxygen atoms, the electrostatic interaction among Sn, O, and X ions and the increased lattice stability would result in a higher energy cost in Sn—O—X to rearrange the atomic positions to accommodate additional oxygen atoms. Phase changes of Sn—O—X compounds could thus be prevented since the underlying bond breaking and structure transformation are prohibited. A good example of complex oxide stabilization is the recently investigated diesel exhaust oxidation catalyst SmMn2O5,15 where Mn3+ is less favorable against other oxidation states, but overall this mullite phase is thermodynamically stable over a wide range of chemical potential of Mn and O due to the presence of Sm3+. Second, the introduction of X into SnO could increase the band gap by larger energy separation between bonding and anti-bonding states. The energy positions of the band edges, from a molecular orbital theory viewpoint, are associated with the orbital interactions and generally VBM corresponds to the bonding state while CBM to the antibonding state. When X atoms are inserted into the Sn—O network, the VBM/CBM orbital character and the atomic orbital interactions are altered so that their corresponding energy levels shift, which leads to the bandgap change. This bandgap tuning effect caused by X could overcome the issue of small band gap in SnO. Until now, there have been some reports searching for the appropriate “X value” for Sn2+—O—X ternary compounds.9-11,12 For example, based on the effective mass descriptor, BaSn2O3, TiSn2O4, Rb2Sn2O3 have been identified as potential high mobility p-type oxides.9-11 More recently, a thorough search for Sn2+ based p-type oxides, based on the criterion of p-type dopability, has led to the identification of SnSO4.12 However, their phase stabilities are either marginal or have not been explored. It is not clear whether other Sn2+ based oxides favor both low effective mass (thus high mobility) and robust thermodynamically phase stability. Identifying Sn2+—O—X p-type oxides with high-mobility as well as robust phase stability is a focus of current research.
In this example, we perform a systematic exploration of Sn2+ based ternary oxides to identify p-type oxides with high hole mobility and high phase stability, among a large database containing DFT computed data as available in the Materials Project database. We generalize the example of K2Sn2O3 to search for the appropriate X value for complex Sn2+—O—X ternary oxides. In addition to the calculation of mobility values beyond the effective mass, thermodynamic phase stability has also been added as a critically important criterion. We design an efficient and effective p-type oxides identification strategy by using a step-by-step screening process. Through this search process, we have discovered 5 MOs including K2Sn2O3, Rb2Sn2O3, TiSnO3, Ta2SnO6, and Sn5(PO5)2 that would be of great interest as high-mobility p-type oxides. By balancing the phase robustness and hole mobility, Ta2SnO6 is identified as the initial p-type oxide with high phase stability and good mobility performance. Detailed analysis on the electronic structures and phase diagrams of these identified oxides demonstrated the tuning effect of X element on the electronic structure and thermodynamic properties of Sn—O base lattice structure. This example demonstrates a design rule that enables high mobility and robust stability for Sn2+—O—X ternary compounds, and provides useful insights into rational design of high mobility Sn2+ oxide compounds and also serve as a guide for experimental realization of new technological p-type oxide materials.
To identify promising Sn2+ based p-type oxides with high mobility and phase stability, we have searched among more than 460 Sn—O—X (X is the third element, see Table 5) ternary compounds present in the Materials Project database.16
DFT calculations were performed by using Vienna ab initio Simulation Package (VASP)17, 18 with projected augmented wave (PAW)19, 20 pseudopotentials. Perdew-Burke-Ernzerhof generalized gradient approximation (GGA-PBE) functional was employed to depict the exchange-correlation potential energy. For all calculations, an energy cutoff of 520 eV was adopted for plane wave basis expansion. Brillouin-zone integrations were performed based on the Gamma-centered Monkhorst-Pack k-point mesh, with sampling density varying with lattice constants to ensure the desired accuracy. Atomic structures were relaxed using conjugate gradient (CG) method with the convergence criterion of the force on each atom less than 0.02 eV/Å. The converged energy criterion is 10−5 eV for electronic minimization.
Effective masses were evaluated based on the second derivative of energy versus wavenumber k along three principle directions from the DFT-GGA band structures. The mobility μ is connected to the effective mass m* through μ=eτ/m* where τ is the relaxation time and determined by various scattering mechanisms combined. In this work, we only took into account the phonon scatterings, which determines the intrinsic mobilities of materials and provides the upper limits of the real mobilities for their device applications. Details of the relaxation time computation method and phonon-limited mobility evaluation model used in this example can be found in our previous studies.21
Equipped with the screening criteria outlined in the previous section, we have identified 15 potential Sn2+-containing p-type Sn—O—X ternary oxides. They are listed in Table 6, together with their space group, Materials project ID, band gap, hole effective mass, and hole carrier mobility. The mobility is a tensor, and here we focus on the three diagonal values of the mobility tensor and sort the materials based on the highest value of the three principal hole mobilities. From Table 6 we can see that K2Sn2O3, Rb2Sn2O3, and TiSnO3 are the three most promising candidates, as they offer high hole mobilities larger than or close to 100 cm2/Vs. The cubic phase K2Sn2O3 presents a remarkably low hole effective mass and an ultra-high p-type mobility, well agreeing with a recent work by Ha et al.10 It is noted that in their work, rhombohedral phase K2Sn2O3 was also predicted to show decent effective masses at 0.23-0.43 m0. However, the rhombohedral polymorph is screened out in our searching process due to its unfavorable formation energy. It is interesting to note that although sharing the similar chemical characteristics with K, Rb, and Cs, the light elements Li, Na in group I alkali metals do not enter our p-type oxide candidate list because of less favorable formation energies. This trend suggests that a more electropositive X element would be favorable to stabilize Sn—O—X compounds. We should mention that the alkaline-earth metal based Sn2+ oxides have previously been studied for p-type conductors,11 but none of them are stable in our formation energy evaluation (see
It is noted that although all these identified Sn—O—X compounds contain Sn2+ oxidation state, their effective masses (and corresponding hole carrier mobilities) vary in a wide range from 1.98 m0 in SnGeO3 to 0.28 m0 in K2Sn2O3. This variation points to that the Sn2+ is not sufficient condition for a low effective hole mass. From the tight-binding electronic structure point of view, the effective mass is determined by the orbital overlapping between neighboring atoms. Larger overlapping leads to a lower effective mass. Therefore, any factors such as atomic arrangements and orbital characteristics that facilitate the orbital overlapping will result in smaller effective masses. For example, SnO has a layered structure with each layer consisting of a network of SnO4 polyhedra linked together by corner-sharing of O atoms (panel (a),
As stated previously, a high-performance p-type oxide require not only high hole mobility, but also robust phase stability. The thermodynamic stability is closely related to experimental growth so that a large phase stability region in the chemical potential map indicates experimental ease of synthesis. To examine the phase stability, we performed a thorough quantitative evaluation of the phase stability diagram analysis for the 15 identified Sn—O—X compounds, which account for various combinations of the competing phases including all the existing binary and ternary compounds from the Materials Project. During practical materials growth, a thermodynamically stable Sn—O—X phase with the chemical formula XhSnjOk requires the following three conditions to be satisfied:
hΔμ
X
+jΔμ
Sn
+kΔμ
O
=E
f(XhSnjOk) (17)
Δμi≤0(i=X,Sn,O) (18)
h
lΔμX+jlΔμSn+klΔμO≤Ef(Xh
where Δμi=μi−μi0 is the relative chemical potential of atomic specie i during growth (μi) to that of its elemental bulk phase (μi0), Ef is formation energy relative to the elemental phases, Xh
From
The phase diagram predicted here further provide useful guide for experimental efforts to optimize synthesis approaches for Sn—O—X compounds. From
With hole mobility and phase stability as the screening descriptors, our searching approach has led to the identification of several high figure-of-merit existing Sn2+ based p-type ternary oxides including K2Sn2O3, Rb2Sn2O3, TiSnO3, Ta2SnO6, and Sn5(PO5)2, with Ta2SnO6 providing the best performance balancing the carrier mobility and phase stability. We thus propose Ta2SnO6 as the initial promising candidate for further experimental realization. Currently, the experimental research on synthesis of Ta2SnO6 by atomic layer deposition (ALD) and molecular beam epitaxy (MBE) as well as related characterization works are ongoing. The identified p-type oxides exhibit wide band gaps ranging from 1.2 eV to 2.8 eV, high hole mobility higher or close to 100 cm2/Vs, and moderate phase stability, which are all favorable for the applications in BEOL transistor channel materials. Since DFT generally underestimates the band gap, we expect that their experimental band gaps would be somewhat higher than our predictions. It should be mention that due to the low-temperature synthesis in BEOL process, p-type oxides would preferably assume nanocrystal or amorphous phase. Therefore, the crystalline-phase intrinsic mobilities predicted here would provide an upper limit to the actual values in their practical devices.
The above identification process shows that by carefully selecting suitable the X element, we can transform the narrow gaped and less stable SnO binary phase into wide gaped, robust and high mobility Sn2+—O—X ternary compounds. Until now it is not clear how X insertion alters the electronic band structure and modulates the thermodynamic properties of SnO. In the following part, we will examine and unveil the underlying mechanisms of how introducing X widens the band gap and enhancing the phase stability. We will particularly focus on Ta2SnO6 since it stands out in terms of thermodynamic stability.
Wide band gaps of p-type oxides are critically important as they ensure the low off-state current leakage in BEOL vertical CMOS. It is noted that all identified Sn2+—O—X p-type oxides exhibit significantly wider band gap than binary SnO. For Sn—O—X ternary compounds, their band gaps can be viewed as a result from tuning the band gap of SnO by introducing a third element X.
To develop a deep understanding on the bandgap tuning effect by X, we first identify the key features of the band structure of binary SnO. From a molecular orbital point of view, when Sn (5s25 p2) and O (2s22 p4) atoms join together forming the SnO solid, Sn-5p and O-2p orbitals interact and form the bonding state as well as antibonding state (see panel (a) of
A detailed molecular orbital analysis on selected Sn—O—X compounds was then performed to unveil the origin of large bandgaps in Sn—O—X and shed light on the bandgap modulating effect of introducing X. In K2Sn2O3, the electropositive alkali metal K has a small ionization energy, therefore in terms of atomic orbital energy level K-4s should lie above Sn-5p (panel (a) of
In addition to the wide bandgap, Ta2SnO6 also presents a remarkably robust phase stability. Our next consideration therefore comes to the phase stability analysis. Notably, most of Sn2+-containing oxides lack a robust thermodynamic stability in the Sn—X chemical potential space, due to the reduced and readily-oxidizable Sn2+ 5s2 chemistry. Such thermodynamic character inherent from the nature of reduced (n−1)d10ns2 cations is also likely to affect other possible p-type oxide chemistries such as Pb2+, Bi3+, and Sb3+. Nevertheless, Ta2SnO6 presents a substantial phase stability over a wide range of its constituent elemental chemical potentials, making it the most favorable Sn2+ based p-type oxide in terms of phase stability. Revealing the underlying mechanism will be certainly useful in identifying and designing other possible p-type oxides with robust phase stability. To gain insights on what factors govern the thermodynamic stability, we start from considering the geometric features of Sn2+—O—X phase regions on the chemical potential diagram. Fundamentally, a stability region of a phase is the result of competition between this phase and its bordered phases under varying chemical environments. A phase with more negative formation energy will push its bordered phases to the marginal limit and assume larger space in the chemical potential diagram. By analyzing the geometric shape of the stability regions, we have identified two common features among these among Sn2+—O—X compounds. The first common feature (except for alkali metals) is that these ternary oxides are parallelly bordered by their constituent binary oxides SnO and XxOy. Panel (a) of
where Ef is the formation energy relative to the elemental phase. This equation directly relates the phase stability area to the reaction energy. The second common feature, in addition to the parallel arrangement, is that the stability areas of Sn2+—O—X are intervened by that of SnO2. Such intervention arrangement also implies a chemical reaction where Sn2 being oxidized to Sn4+. For example, in TiSnO3 and Ta2SnO6 the Sn2+—O—X phase region are intervened by SnO2 (panels (a) and (b) of
(i) Reaction energy of Sn—O—X from its constituent binary oxides. In terms of chemical composition, all Sn2+—O—X oxides can be viewed as the combination of SnO and XxOy. We can define the stabilization energy of the Sn2+—O—X oxide as the reaction energy of decomposition reaction XxSnO1+y=SnO+XxOy. The larger the stabilization energy, the more stable the Sn2+—O—X oxide. The stabilization energy is also referred as “depth of the binary hull”.29
Those examples are shown for alkali metals which have large electronegativity difference with Sn, but nevertheless exhibit weak thermodynamic stabilities. A closer examination reveals that alkali metals (AMs), in addition to forming Sn2+—O—X p-type oxides, also constitute many other Sn—O—X ternary phases. This means that different from Ta2SnO6 which only competes with its binary phases SnO and Ta2O5, the alkali metal based Sn2+—O—X oxides are also subject to competition from other Sn—O—X ternary phases. For example, in the K—Sn—O chemical potential space, the identified p-type oxide K2Sn2O3 would competes with K2SnO2 and K4SnO3 for stable phase region, which certainly limits its stability area.
(ii) X stabilizing Sn2+ valance state through inductive effect. In addition to decomposition into SnO and XxOy, the instability of Sn2+—O—X also comes from the propensity of Sn2+ being oxidized into Sn4+. For the stability area of Sn2+—O—X oxides, the potential range of X is comparably wider than that of Sn. This is due to the lower stability of SnO than XO; that is, a possible oxidation takes place in Sn2+—O—X because SnO in Sn2+—O—X can be easily oxidized. Generally, the stability of a ternary oxide is determined by its weakest component binary oxide.34 Nevertheless, the Sn2+—O—X compounds exhibit an extended stable Sn chemical potential range when comparing to binary SnO, especially for those electropositive X. Such Sn potential range extension effect is the most pronounced when X equals to Ta where Ta2SnO6 phase area is horizontally much wider than SnO. This implies that X could strengthen Sn(2+)-O bond and raise the valence stability of Sn2+. We can apply the inductive effect35 to explain the valence stability strengthening effect.29 The introduction of X into SnO would induce electron density redistribution among Sn—O bond which eventually leads to an increased stability of Sn2+. More specifically, in consideration of X—O—Sn bonding configuration, a more electropositive X will transfer its valency electrons to oxygen more thoroughly, prompting a less electron donation from Sn to O in the Sn—O bond. This would lead to Sn reduction and more covalent character in Sn—O bond. Considering that in Sn2+—O—X ternary compounds, the essential bonding chemistry driving the high hole mobility is Sn 5s/O-2p bonding-antibonding electron pairs sharing interaction, an electropositive X will strengthen such bonding feature in Sn—O bond and therefore stabilize the Sn2+ valence state through the inductive effect. Since Ta is the most electropositive after AM elements among our identified X elements, Ta2SnO6 assumes the widest stability area in terms of Sn chemical potential range.
Finally, our analysis of atomic structure characters accounting for the effective masses also outlines the importance of the continuous SnOx network in identifying or designing high-mobility p-type oxides. For Sn—O—X ternary compounds, the VBM electronic states are mostly contributed by Sn-5s and O-2p orbitals and correspondingly, the electron transport, i.e., electron wave propagation, essentially relies on the Sn—O—Sn and Sn—Sn orbital overlap. For most Sn—O—X compounds, the addition of X atoms does not participate into this valence electronic characteristic, but only spatially separates the SnOx network leading to the hinderance to electron transport. A low-effective mass p-type oxide would be potentially designed if the SnOx polyhedra forms a continuous 3D meshwork connecting throughout the entire crystal and without being intercepted by the connected XOx polyhedra. Such a structural behavior generally requires a comparatively more electropositive X element as in this case Sn—O—X would be considered as Sn metallate where Sn2+-centered ligands constitute the framework of Sn—O—X. Such structure design principle could be applied to further precise identification of low-effective-mass Sn2+ based p-type oxides, and furthermore, generally extended to other reduced main group (n−1)d10s2 chemistries including Pb2+, Bi3+, Sb3+, etc.
In this example, a systematic design of Sn2+-based p-type oxides with high hole mobility and robust phase stability by searching for the appropriate X for Sn—O—X ternary compounds is described. Using a large database and a step-by-step filtering strategy, several promising candidate p-type oxide materials: K2 Sn2O3, Rb2Sn2O3, TiSnO3, Ta2SnO6, and Sn5(PO5)2 have been identified. These compounds exhibit wide band gaps and high carrier mobilities, suitable for p-channel materials in the vertical CMOS. Among the five identified Sn2+ p-type oxides, Ta2SnO6 achieves an overall optimal performance balancing the carrier mobility and phase stability. By performing a thorough analysis of the crystal structure, interatomic bonding, electronic structure, and thermodynamics for the identified Sn2+ oxides, we uncovered that a continuous Sn—O network favors for high carrier mobility and electropositive X promotes robust phase stability. The revealed structure and chemical characters favoring high mobility and good phase stability will provide useful guidance for materials design in other chemical spaces.
The foregoing is illustrative of the present invention and is not to be construed as limiting thereof. The invention is defined by the following claims, with equivalents of the claims to be included therein.
This application claims the benefit of U.S. Provisional Application Ser. No. 63/913,909, filed Oct. 11, 2019, the entirety of which is incorporated herein by reference.
This invention was made with government support under Grant No. HR0011-18-3-0004 awarded by the Department of Defense/Defense Advanced Research Products Agency (DARPA). The government has certain rights in the invention.