Methods of operating an electrostatically actuated pump

Information

  • Patent Grant
  • 6767190
  • Patent Number
    6,767,190
  • Date Filed
    Tuesday, February 25, 2003
    21 years ago
  • Date Issued
    Tuesday, July 27, 2004
    20 years ago
Abstract
Methods and apparatus for electrostatically pumping fluids without passing the fluids through the electric field of the pump are contemplated. Electrostatic forces are preferably used to move the diaphragms in one direction, while elastic and/or other restorative forces are used to move the diaphragms back to their original un-activated positions. In some embodiments, this may allow fluid to be pumped without passing the fluid between actuating electrodes. This may be particularly useful when the fluids have dielectric, conductive, polar or other qualities that may affect traditional electrostatic pump performance. Pumps having various elementary cells are contemplated, including two-celled pumps disposed within a single chamber and pumps having greater numbers of cells wherein each cell is disposed within a different chamber.
Description




FIELD OF THE INVENTION




The present invention relates to an electrostatic pump, and more specifically, to electrostatic pumps that use an electrostatically actuated diaphragm to pump fluids.




BACKGROUND OF THE INVENTION




Some industrial, commercial, aerospace and military systems depend critically on reliable pumps for fluid (including gas) handling. Among recent trends in the art of pumping fluids is the increasing use of micro- and meso-pumps. Micro- or meso-pumps are relatively small devices that often use an electrostatic force to move pump walls or diaphragms. The electrostatic force is often applied by applying a voltage between two paired electrodes, which are commonly attached to selected pump walls and/or diaphragms. The electrostatic force results in an attractive force between the paired electrodes, which moves the selected pump walls or diaphragms toward one another resulting in a pumping action.




A limitation of many such devices is that the fluid being pumped often moves between the paired electrodes. The dielectric, conductive, polar or other properties of the pumped fluid can affect the performance of the pump, and in particular, the electrostatic force between the paired electrodes. This may reduce the efficiency and/or reliability of the pump. In addition, the electric field applied between the paired electrodes can impact or change the properties of the fluid being pumped. This may be undesirable in some applications. For these and other reasons, it would be desirable to provide a electrostatically actuated pump that avoids passing the fluid through the electric field of the pump.




SUMMARY OF THE INVENTION




The present invention includes methods and devices for electrostatically pumping fluids without passing the fluids through the electric field of the pump. In one illustrative embodiment, this is accomplished by providing an elastic diaphragm within a pumping chamber of an elementary pumping cell. A first side of the diaphragm may be exposed to the fluid during pumping, while the other side may be positioned adjacent a stationary electrode that, in an illustrative embodiment, is mounted on or near the opposite chamber wall. The diaphragm preferably has an electrode that is in registration with the stationary electrode.




During use, the diaphragm is preferably deflected toward the stationary electrode via an electrostatic force between the stationary electrode and the electrode on the diaphragm. In one illustrative embodiment, this draws the pump fluid from an inlet port of the pumping chamber along the first side of the diaphragm. When the electrostatic force is removed, the restoring elastic force of the diaphragm may push the fluid drawn into the pumping chamber through an outlet port in the pumping chamber. This may be repeated to provide a continuous pumping action, if desired. In some embodiments, check valves may be provided on the inlet and/or outlet ports to enhance the pumping action. Such check valves may be provided separately, or by the diaphragm if desired. Some other embodiments perform pumping action without a need for check valves, which can be difficult to design and operate at low flows or low pressures.




In another illustrative embodiment, two or more of the elementary pumping cells discussed above may be used in concert to provide a pumping action. In this embodiment, an elementary pumping cell may include two pumping chambers separated by a separating wall. The two pumping chambers are preferably in fluid communication with one another through a port in the separating wall. Each of the pumping chambers preferably has an elastic diaphragm that lies along the separating wall in an un-activated state.




Like above, each diaphragm preferably has an electrode that is separated from a stationary electrode, which in an illustrative embodiment, is mounted on or near the opposite wall of the corresponding pumping chamber. To help improve the efficiency and/or operation of the pump, it is contemplated that the opposite wall of each pumping chamber may be curved so that the stationary electrode is located closer to the electrode on the corresponding diaphragm near the edges of the pumping chamber, if desired.




During use, a voltage may be applied between the stationary electrode of a first one of the two pumping chambers and the electrode of the corresponding first diaphragm. This deflects the first diaphragm toward the stationary electrode of the first pumping chamber via an electrostatic force, which in the illustrative embodiment, causes the pump fluid to be drawn into the first pumping chamber between the first diaphragm and the separating wall. At the same time, a similar voltage may not be applied between the stationary electrode of the second pumping chamber and the electrode on the second diaphragm. The restoring elastic force of the second diaphragm then closes the port between the two pumping chambers.




Next, a voltage may be applied between the stationary electrode of the second pumping chamber and the electrode of the second diaphragm. This deflects the second diaphragm toward the stationary electrode of the second pumping chamber via an electrostatic force, causing the pump fluid to be drawn through the port in the separating wall and into the second pumping chamber between the second diaphragm and the separating wall. At the same time, the voltage between the stationary electrode of the first pumping chamber and the electrode on the first diaphragm may be reduced or eliminated. The restoring elastic force of the first diaphragm may help push the fluid through the port in the separating wall, and into the second pumping chamber. The movement of the first diaphragm may also close the inlet port of the first pumping chamber.




Next, the voltage between the stationary electrode of the second pumping chamber and the electrode of the second diaphragm may be reduced or eliminated. This may cause the restoring elastic force of the second diaphragm to push the fluid through an outlet port of the second pumping chamber. The elastic force of the first diaphragm may help keep the port in the separating wall closed. This sequence may be repeated to provide a continuous pumping action. It is contemplated that multiple elementary pumping cells may be used together in a similar way, if desired. In addition, various other embodiments are contemplated for pumping fluids without passing the fluids through the electric field of the pump, some of which are described below.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a cross-sectional side view of an illustrative elementary cell, with a diaphragm positioned adjacent a first wall;





FIG. 2

is a cross-sectional side view of the illustrative elementary cell of

FIG. 1

with the diaphragm deformed and positioned adjacent a second opposite wall;





FIG. 3

is a partial cross-sectional top view of an illustrative set of elementary cells in accordance with the present invention;





FIG. 4

is a cross-sectional side view of an illustrative set of four elementary cells in accordance with the present invention;





FIGS. 5A-5E

show a series of cross-sectional side views of the illustrative electrostatically actuated pump of

FIG. 4

in action;





FIGS. 6A-6B

are timing diagrams showing illustrative activation sequences for the illustrative electrostatically actuated pump of

FIGS. 5A-5E

;





FIG. 6C

shows an illustrative pump at a time corresponding to time


152


in

FIG. 6B

;





FIG. 7

is a cross-sectional side view of a set of elementary cells including back-pressure channels;





FIG. 8

is a cross-sectional side view of an illustrative pump with active back-pressure control;





FIG. 9

is a cross-sectional side view of an illustrative pump having self-closing inlet and outlet ports;





FIGS. 10A-10C

show a series of cross-sectional side views of the illustrative pump of

FIG. 9

in action;





FIG. 11

is a cross-sectional side view of an illustrative pump that has supplemental electrodes to help close the inlet and outlet ports;





FIG. 12

is a timing diagram showing an illustrative activation sequence for the illustrative pump of

FIG. 9

;





FIG. 13

is a timing diagram showing an illustrative activation sequence for the illustrative pump of

FIG. 11

;





FIGS. 14A-14C

are cross-sectional side views of illustrative alignments of multiple cells with interconnecting conduits in a body; and





FIGS. 15A-15H

are cross-sectional side views of a chamber with a diaphragm deflecting between an upper wall and a lower wall.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




The following description should be read with reference to the drawings wherein like reference numerals indicate like elements throughout the several views. The detailed description and drawings are presented to show embodiments that are illustrative of the claimed invention.





FIG. 1

is a cross-sectional side view of an illustrative elementary pumping cell


5


. The illustrative elementary pumping cell


5


has a body


10


with a first opposing wall


14


and a second opposing wall


16


that define a pumping chamber


12


. An inlet port


42


extends into the pumping chamber


12


, as shown. An outlet port


44


extends from the pumping chamber


12


, preferably through the first opposing wall


14


. A back pressure conduit


40


may extend from the pumping chamber


12


through the second opposing wall


16


.




An elastic diaphragm


20


is positioned within the pumping chamber


12


. In the illustrative embodiment, the elastic diaphragm extends along the first opposing wall


14


in the un-activated state, as shown. Diaphragm


20


preferably includes one or more electrodes, such as electrode


22


. The electrode


22


preferably extends to at least near the edges of the pumping chamber


12


, and in some embodiments, can extend outside of the chamber.




The second opposing wall


16


preferably includes one or more stationary electrodes, such as electrodes


30


. The second opposing wall


16


and the diaphragm


20


are preferably configured so that, in the un-activated state, the separation distance between the stationary electrodes


30


and the electrode


22


on the diaphragm is smaller near the edges of the pumping chamber


12


. This may help draw the diaphragm


20


toward the second opposing wall


16


in a rolling action when a voltage is applied between the electrodes


22


and


30


. Such a rolling action may help improve the efficiency and reduce the voltage requirements of the pump.




For purposes of illustration, the first opposing wall


14


is shown to be generally flat. However, the first opposing wall


14


may assume other shapes, depending upon the application. For example, the first opposing wall


14


may have different regions that are recessed or protrude against the diaphragm


20


in order to, for example, prevent the diaphragm


20


from achieving a suction lock against the first opposing wall


14


, or to improve the backflow capabilities of the pump


5


. Other shapes may also be used, including curved shapes, if desired. Although the second opposing wall


16


is shown to be generally curved, other shapes may be used, depending on the application.




Body


10


may be made from any suitable semi-rigid or rigid material, such as plastic, ceramic, silicon, etc. Preferably, however, the body


10


is constructed by molding a high temperature plastic such as ULTEM™ (available from General Electric Company, Pittsfield, Mass.), CELAZOLE™ (available from Hoechst-Celanese Corporation, Summit, N.J.), KETRON™ (available from Polymer Corporation, Reading, Pa.), or some other suitable plastic material. Diaphragm


20


may be made from any suitable material, preferably having elastic, resilient, flexible or other elastomeric property. In a preferred embodiment, the diaphragm


20


is made from a polymer such as KAPTON™ (available from E. I. du Pont de Nemours & Co., Wilmington, Del.), KALADEX™ (available from ICI Films, Wilmington, Del.), MYLAR™ (available from E. I. du Pont de Nemours & Co., Wilmington, Del.), or any other suitable material.




Electrode


22


is preferably provided by patterning a conductive coating on the diaphragm


20


. For example, electrode


22


may be formed by printing, plating or EB deposition of metal. In some cases, the electrode layer may be patterned using a dry film resist, as is known in the art. The same or similar techniques may be used to provide the electrode


30


on the second opposing wall


16


of the body


10


. Rather than providing a separate electrode layer, it is contemplated that the diaphragm


20


and/or second opposing wall


16


may be made conductive so as to function as an electrode, if desired.




A dielectric, such as a low temperature organic and inorganic dielectric, may be used as an insulator between the actuating electrodes


22


and


30


. The dielectric may be coated over the electrode


22


, electrode


30


, or both. An advantage of using a polymer based substrate and/or diaphragm is that the resulting pumps may be made cheaper and lighter, and/or suitable for small handheld, or even suitable for disposable or reusable applications.





FIG. 2

is a cross-sectional side view of the elementary cell


5


of

FIG. 1

, with the diaphragm


20


pulled toward the second opposing wall


16


. For the purposes of illustration, the diaphragm


20


is shown at some distance from second opposing wall


16


. Preferably, however, the diaphragm


20


is pulled to conform to the second opposing wall


16


. In some embodiments, the degree of conformity of the diaphragm


20


to the second opposing wall


16


may be limited by physical constraints, or even manipulated during pump operation to change the output rate or volume. Such manipulation can be performed by, for example, adjusting the tension at which the diaphragm


20


is disposed (when a diaphragm


20


is disposed under tension), adjusting the back pressure through the back pressure conduit


40


, adjusting the level of voltage applied between the electrodes


22


and


30


, or other methods that reduce or increase the net force applied to the diaphragm


20


as it deflects toward the second opposing wall


16


.




As indicated above, the diaphragm


20


may be disposed across the pumping cavity


12


under tension. Alternatively, or in addition, the diaphragm


20


may be of a material with a preformed shape to which the diaphragm


20


elastically returns after application of a deforming force. In either case, the diaphragm


20


may be of a material, form, or disposed in a fashion such that the diaphragm


20


, once deformed as shown in

FIG. 2

, generates a restoring force that pulls the diaphragm


20


back towards the first opposing wall


14


, such as shown in FIG.


1


.




Preferably, a force is exerted between the diaphragm


20


and the second opposing wall


16


by applying a voltage between the electrodes


22


and


30


. Such a voltage creates an attractive electrostatic force between the electrodes


22


and


30


. The electrostatic force may be of varying strength, but preferably it is sufficient to cause the diaphragm


20


to be deformed toward the second opposing wall


16


, and more preferably, so that the diaphragm engages the second opposing wall


16


. When the voltage is reduced or terminated, the restoring force of the diaphragm


20


preferably pulls the diaphragm


20


back toward the first opposing wall


14


, and preferably adjacent to the first opposing wall


14


as shown in FIG.


1


.




It is contemplated that supplemental restoring forces may be provided to help restore the diaphragm


20


to its un-activated state. For example, like charges may be applied to both electrodes


22


and


30


, creating a repelling electrostatic force therebetween. This repelling electrostatic force may help push the diaphragm


20


back toward the first opposing wall


14


. Alternatively, or in addition, supplemental restoring forces may be created by applying back pressure to the diaphragm


20


through back pressure conduit


40


, such as explained below with respect to FIG.


8


.




In another illustrative embodiment, the position of the diaphragm


20


shown in

FIG. 2

may be the “default” or un-activated position to, which the diaphragm


20


returns after a deforming force is exerted. In this alternative embodiment, the diaphragm


20


is deformed to be adjacent the first opposing wall


14


when an electrostatic force is exerted on the diaphragm


20


. Such a force may be created by, for example, applying like charges to both electrodes


22


and


30


, creating a repelling electrostatic force. Alternatively, or in addition, the displacing force may be created by applying greater back pressure to the diaphragm


20


through back pressure conduit


40


, such as explained below with respect to FIG.


8


.




Another illustrative embodiment of the present invention uses a diaphragm


20


that is made from a generally compliant material. In this embodiment, the electrodes


22


and


30


are used to cause actuation of the diaphragm in both directions, by first applying a voltage differential to the electrodes


22


and


30


, which causes the diaphragm to assume the shape shown in

FIG. 2

, and then applying similar charges to each, generating a repellant electrostatic force which causes the diaphragm


20


to assume the shape shown in FIG.


1


.




Several illustrative types of actuating and restoring forces are disclosed. It is contemplated that these forces and others may be used in appropriate combinations, including back pressure or suction, varying pressure or suction, tension, elastic restorative forces, electrostatic repulsion, electrostatic attraction, etc.





FIG. 3

is a partial cross-sectional top view of an illustrative set of elementary cells. Four chambers


12




a


,


12




b


,


12




c


,


12




d


are shown, two chambers


12




a


,


12




d


on an upper level shown in solid lines, and two chambers


12




b


,


12




c


on a lower level shown in dashed lines. Two chambers


12




a


,


12




d


on an upper level may be in registration with the two chambers


12




b


,


12




c


on a lower level, or offset as shown. Three horizontal conduits


42




a


,


42




b


,


42




c


and two vertical conduits


44




a


,


44




b


, are shown as well.




The flow path for pump fluid is shown by the lines


70


,


71


,


72


,


73


, and


74


. Fluid enters the pump into upper pump chamber


12




a


through horizontal conduit port


42




a


, as shown at


70


. Fluid then passes from upper chamber


12




a


to lower chamber


12




b


via vertical conduit


44




a


, as shown at


71


. The fluid then passes from lower chamber


12




b


into lower chamber


12




c


via horizontal conduit


42




b


, as shown at


72


. Then, fluid passes from lower chamber


12




c


to upper chamber


12




d


via vertical conduit


44




b


, as shown at


73


. Finally, fluid passes from the upper chamber


12




d


through horizontal conduit


42




c


out of the pump, as shown at


74


.





FIG. 4

is a cross-sectional side view of an illustrative set of four elementary cells similar to those shown in FIG.


3


. The four chambers


12




a


,


12




b


,


12




c


,


12




d


are disposed within a body


11


. Horizontal conduits


42




a


,


42




b


,


42




c


, outer vertical conduits


41


and inner vertical conduits


45




a


and


45




b


are also shown. In the illustrative embodiment, horizontal conduit


42




a


is an inlet port


46


, horizontal conduit


42




b


is an interconnecting conduit


47


, and horizontal conduit


42




c


is an outlet port


48


.




First chamber


12




a


is in fluid communication with the inlet port


46


and the first inner vertical conduit


45




a


. The first inner vertical conduit


45




a


is also in fluid communication with the second chamber


12




b


. The second chamber


12




b


is in fluid communication with third chamber


12




c


through interconnecting conduit


47


. The third chamber


12




c


is in fluid communication with the fourth chamber


12




d


through the second inner vertical conduit


45




b


. Finally, the fourth chamber


12




d


is in fluid communication with the outlet port


48


.




A first diaphragm


20




a


is positioned in the first chamber


12




a


, a second diaphragm


20




b


is positioned in the second chamber


12




b


, a third diaphragm


20




c


is positioned in the third chamber


12




c


, and a fourth diaphragm


20




d


is positioned in the fourth chamber


12




d


. The first and fourth diaphragms


20




a


and


20




d


may be formed from a common sheet of material, if desired. Likewise, the second and third diaphragms


20




b


and


20




c


may be formed from a common sheet of material.




The first diaphragm is shown in the activated state, preferably positioned adjacent the second opposing wall


16




a


of the first chamber


12




a


. The other three diaphragms


20




b


,


20




c


,


20




d


are shown in the un-activated state, preferably conforming to first opposing walls


14




b


,


14




c


,


14




d


, of the remaining three chambers


12




b


,


12




c


,


12




d


, respectively.




Notably, no check valves are shown in FIG.


4


. If so desired, check valves could be included in several locations and in various combinations. Possible locations include the inlet


46


, first vertical conduit


45




a


, interconnecting conduit


47


, second vertical conduit


45




b


, and outlet


48


. Alternatively, it is conceived that exclusion of check valves may reduce fabrication costs and simplify the pump assembly. Further, check valves are subject to limitations at low flow rates or low pressures, while the configuration of the present invention configuration may avoid some of these limitations.





FIGS. 5A-5E

show a series of cross-sectional side views of the illustrative electrostatically actuated pump of

FIG. 4

in action. In

FIG. 5A

, diaphragm


20




a


is activated to draw fluid


60


into the first chamber


12




a


. The fluid enters through inlet


46


, and fills chamber


12




a


, and in some embodiments, first inner vertical conduit


45




a


. The second diaphragm


20




b


is shown deactivated, with the elastic restoring force causing the second diaphragm


20




b


to lie adjacent the first opposing wall


14




b


of the second chamber


12




b


. With the second diaphragm


20




b


adjacent the first opposing wall


14




b


of the second chamber


12




b


, the lower end of first inner vertical conduit


45




a


may be closed or substantially closed.




In

FIG. 5B

, diaphragm


20




b


is activated toward the second opposing wall


16




b


to draw fluid


60


into the second chamber


12




b


from first chamber


12




a


through the vertical conduit


45




a


. As diaphragm


20




b


is activated toward the second opposing wall


30




b


, diaphragm


20




a


is de-activated and pulled by an elastic restoring force of the first diaphragm


20




a


, and possibly suction toward the first opposing wall


14




a


of the first chamber


12




a


. In a preferred embodiment, diaphragm


20




a


preferably comes into contact with the first opposing wall


14




a


at the outer edges first. When the diaphragm


20




a


comes into contact the outer edges, the diaphragm


20




a


may close inlet


46


, isolating inlet


46


from the rest of the first chamber


12




a


and cutting off potential backflow. Fluid


60


is thus forced by diaphragm


20




a


and pulled by diaphragm


20




b


through vertical conduit


45




a


into the second chamber


12




b.






As diaphragm


20




b


pulls away from the first opposing wall


14




b


, diaphragm


20




b


opens the lower end of vertical conduit


45




a


into chamber


12




b


, but limits fluid


60


entering chamber


12




b


to only one side of the diaphragm


20




b


. As diaphragm


20




b


continues moving toward second opposing wall


16




b


, diaphragm


20




b


opens a first end of interconnecting conduit


47


. Fluid


60


enters interconnecting conduit


47


, but is prevented from entering third chamber


12




c


because, when third diaphragm


20




c


is adjacent the first opposing wall


14




c


, third diaphragm


20




c


may close or substantially close the second end of interconnecting conduit


47


. Diaphragm


20




a


eventually may reach a point where it is adjacent the first opposing wall


14




a


, at which time diaphragm


20




a


closes the upper end of vertical conduit


45




a


and prevents or substantially prevents fluid


60


from flowing back through vertical conduit


45




a


into the first chamber


12




a.






In

FIG. 5C

, fluid


60


moves through interconnecting conduit


47


from second chamber


12




b


to third chamber


12




c


. The fluid


60


is pushed as the second diaphragm


20




b


is de-activated and moves from second opposing wall


16




b


toward the first opposing wall


14




b


. Because (as detailed in

FIG. 5B

) the first diaphragm


20




a


is adjacent first opposing wall


14




a


, vertical conduit


45




a


is closed at the upper end, so fluid


60


is substantially prevented from flowing into first chamber


12




a


, and instead flows into third chamber


12




c.






As second diaphragm


20




b


moves towards the first opposing wall


14




b


, third diaphragm


20




c


is activated and moves towards the second opposing wall


16




c


, pulling fluid


60


into the third chamber


12




c


. The second end of interconnecting conduit


47


is opened as third diaphragm


20




c


pulls away from first opposing wall


14




c


. The diaphragms


20




b


and


20




c


move, possibly in unison though perhaps in succession, until the second diaphragm


20




b


assumes a position adjacent the first opposing wall


14




b


, thereby closing the first end of interconnecting conduit


47


, and the third diaphragm


20




c


assumes a position adjacent second opposing wall


16




c.






The fourth diaphragm


20




d


is in a position adjacent the first opposing wall


14




d


. With fourth diaphragm


20




d


adjacent the first opposing wall


14




d


, the second vertical conduit


45




b


remains closed at the upper end. The lower end of vertical conduit


45




b


is opened when third diaphragm


20




c


moves away from first opposing wall


14




c.






In

FIG. 5D

, fluid


60


is moved from the third chamber


12




c


to the fourth chamber


12




d


through the vertical conduit


45




b


. Diaphragms


20




c


and


20




d


have both been moved. Diaphragm


20




c


has been moved, preferably by elastic restoring forces, from the second opposing wall


16




c


towards the first opposing wall


14




c


, pushing fluid


60


through vertical conduit


45




b


while blocking the second end of interconnecting conduit


47


. Meanwhile, the second end of interconnecting conduit


47


is also blocked by diaphragm


20




b


, which remains adjacent first opposing wall


14




b.






Fourth diaphragm


20




d


is moved from the first opposing wall


14




d


to a position adjacent second opposing wall


16




d


, pulling fluid


60


into the fourth chamber


12




d


. Eventually, third diaphragm


20




c


assumes a position adjacent the first opposing wall


14




c


, blocking the lower end of vertical conduit


45




b


. Meanwhile, fourth diaphragm


20




d


assumes a position adjacent the second opposing wall


14




d


, opening the outlet


48


.




Finally, and as shown in

FIG. 5E

, fluid


60


is expelled from the fourth chamber


12




d


through outlet


48


. Fluid is expelled as fourth diaphragm


20




d


moves, preferably by elastic restoring forces, from the second opposing wall


16




d


towards the first opposing wall


14




d


, while third diaphragm


20




c


holds the lower end of vertical conduit


44




b


closed, thereby preventing backflow of fluid


60


. Fluid


60


continues to be expelled until diaphragm


20




d


reaches a position where it closes outlet


48


. Diaphragm


20




d


preferably closes outlet


48


just as the diaphragm


20




d


reaches a position adjacent or nearly adjacent to the first opposing wall


14




d.






As noted above, the diaphragms


20




a


,


20




b


,


20




c


,


20




d


may be moved as a result of forces generated in various ways. Preferably, motion towards the second opposing walls


16




a


-


16




d


is effected by applying a voltage differential between selected stationary electrodes


30




a


-


30




d


on the second opposing walls


16




a


-


16




d


and electrodes disposed on diaphragms


20




a


-


20




d


(shown by bold lines). In this configuration, fluid


60


does not pass between any of the stationary electrodes


30




a


-


30




d


and those electrodes disposed on diaphragms


20




a


-


20




d


. Thus, the various properties of the fluid


60


may not interfere with the electrostatic actuation of the diaphragms


20




a


-


20




d


. Alternatively, motion toward first opposing walls


14




a


-


14




d


from the second opposing walls


16




a


-


16




d


may be effected by applying voltage of the same polarity to selected stationary electrodes


30




a


-


30




d


and the electrodes on the diaphragms


20




a


-


20




d.






Motion opposite of that effected by application of electrostatic forces may be augmented or effected by use of diaphragms


20




a-d


made of materials having shape memory characteristics, or by diaphragms having elastic properties where the diaphragms are disposed in the chambers


12




a


-


12




d


under tension, or combinations of both. Motion in either direction may be augmented or effected by back pressure or suction applied through outer vertical conduits


40


(shown in FIG.


4


).




Further, though the drawings show inlets, outlets, interconnecting conduits and vertical conduits in fluid communication with only certain areas of each chamber, it is not necessary for this to be the case. In some embodiments, for example, outlet


48


may be in fluid communication with fourth chamber


12




d


at a location near the center of fourth chamber


12




d


, to better enable diaphragm


20




d


to keep the opening between the outlet


48


and the chamber


12




d


open until a substantial portion of fluid


60


is expelled. In another illustrative embodiment, the diaphragms


20




a


,


20




b


,


20




c


,


20




d


are designed to moved under restoring forces such that their outer portions contact first opposing walls


14




a


,


14




b


,


14




c


and


14




d


before their center portions do. In such a case, it may be advantageous, for example, to position the chambers and conduits such that, for example, first vertical conduit


45




a


enters second chamber


12




b


at a location near the edge of the chamber to ensure early closure of first vertical conduit


45




a


, reducing potential backflow. Other configurations involving other cells and conduits are also contemplated. Two illustrative configurations of this nature are included in

FIGS. 14A and 14B

.




In several embodiments of the present invention, it is conceived that check valves can be omitted, simplifying the process of fabrication and reducing costs. Check valves may be omitted in several embodiments because, as shown in

FIGS. 5A-5E

, the diaphragms


20




a


,


20




b


,


20




c


,


20




d


may cut off fluid communication in each of several locations. Thus, the diaphragms


20




a


,


20




b


,


20




c


,


20




d


may be used in the place of check valves in some embodiments.




In several other embodiments of the present invention, the timing sequence of diaphragm activations may be manipulated to control flow rate. Particularly, in some embodiments, the pump may be used to effect an efficient low-flow-rate or low-pressure pumping action by performing the pumping steps shown in

FIGS. 5A and 5B

relatively quickly, for example, and then performing the pumping steps shown in

FIGS. 5C-5E

in more slowly. One way of performing the pumping steps more slowly may be to hold a pumping fluid in a particular chamber for an extended period of time. Because successive diaphragms are used to hold the pumping fluid in a particular chamber, rather than check valves, a given chamber (particularly the second chamber


12




b


and third chamber


12




c


) may hold the pumping fluid for some period of time. Another way to slow the pumping rate may be to utilize a ramp function for transitions for each diaphragm from an activated to an un-activated state, instead of the step functions shown in

FIGS. 6A-6B

. Such a ramp function could be a linear and gradual function, but other functions such as a parabolic curve, could also be implemented. In some embodiments, incorporation of a gradual curve into the signal controlling deflection of the diaphragms may enable a more steady output flow to be achieved, even at low pressures and flow rates.





FIGS. 6A-6B

are timing diagrams showing illustrative activation sequences for the illustrative electrostatically actuated pump of

FIGS. 5A-5E

.

FIG. 6A

is a timing diagram


100


with four signals


110


,


120


,


130


,


140


shown. Each signal


110


,


120


,


130


,


140


has a single pulse


112


,


122


,


132


,


142


, respectively, where the signal is “HIGH,” and remains low during the remainder of the time. Signal


110


corresponds to the voltage applied between the stationary electrode


30




a


and the electrode on the diaphragm


20




a


of the first chamber


12




a


. Signal


120


corresponds to the voltage applied between the stationary electrode


30




b


and the electrode on the diaphragm


20




b


of the second chamber


12




b


. Signal


130


corresponds to the voltage applied between the stationary electrode


30




c


and the electrode on the diaphragm


20




c


of the third chamber


12




c


. Signal


140


corresponds to the voltage applied between the stationary electrode


30




d


and the electrode on the diaphragm


20




d


of the fourth chamber


12




a.






In the illustrative embodiment, signal


110


goes high first, as shown by pulse


112


. This corresponds to the configuration shown in

FIG. 5A

, which shows the diaphragm


20




a


pulled towards the second opposing wall


16




a


by an electrostatic force. Next, signal


120


goes high, as shown by pulse


122


. This corresponds to the configuration shown in

FIG. 5B

, which shows the diaphragm


20




b


pulled towards the second opposing wall


16




b


by an electrostatic force. The diaphragm


20




a


is released when pulse


112


ends, and is pulled back toward the first opposing wall under an elastic force. Next, signal


130


goes high, as shown by pulse


132


. This corresponds to the configuration shown in

FIG. 5C

, which shows the diaphragm


20




c


pulled towards the second opposing wall


16




c


by an electrostatic force. The diaphragm


20




b


is released when pulse


122


ends, and is pulled back toward the first opposing wall under an elastic force. Finally, signal


140


goes high, as shown by pulse


142


. This corresponds to the configuration shown in

FIG. 5D

, which shows the diaphragm


20




d


pulled towards the second opposing wall


16




d


by an electrostatic force. The diaphragm


20




c


is released when pulse


132


ends, and is pulled back toward the first opposing wall under an elastic force.





FIG. 6B

is another timing diagram


150


with the various signal pulses


162


,


172


,


182


,


192


overlapping one another. In the illustrative embodiment, signal pulse


162


occurs first, and is followed by signal pulse


172


. Signal pulse


172


goes “HIGH”, however, prior to time


152


, while pulse


162


does not go low until after time


152


. The diagram


150


suggests simultaneous movements of the diaphragms in a given pump. Such simultaneous movement may be used to offset the fact that it takes a certain amount of time for the diaphragms to move from one position to another, or may be used to shape the way the diaphragms change positions.




For example, and referring to

FIG. 6C

, electrode


30




a


may not cover the entire second opposing wall


16




a


, having an end


197


. The inlet


46


may corresponds to an area of the second opposing wall


16




a


where the electrode


30




a


does not extend.

FIG. 6C

illustrates the pump at a time corresponding to time


152


in FIG.


6


B. The second diaphragm


20




b


is pulled toward the second opposing wall


16




b


before the first diaphragm


20




a


is released. As the electrostatic pulling force is applied to the second diaphragm


20




b


, the section


198


of the first diaphragm


20




a


may be pulled down to block off inlet


46


, which may help prevent backflow from the first chamber


12




a


. Also, the second diaphragm


20




b


can only deform a slight amount under these conditions, as shown at


199


. Once pulse


162


terminates, the first diaphragm


20




a


preferably returns to a position adjacent the first opposing wall


14




a.







FIG. 7

is a cross-sectional side view of a set of elementary cells with back pressure channels. Each chamber has an outer vertical conduit, such as outer vertical conduits


41




a


-


41




d


. The outer vertical conduits


41




a


-


41




d


are in fluid communication with one or more back pressure channels, such as back pressure channels


80




a


and


80




b


. In the embodiment shown, back pressure channels


80




a


and


80




b


may be passive and provide pressure relief as the corresponding diaphragms are activated. However, in some embodiments, the back pressure channels


80




a


and


80




b


may be active, providing positive and/or negative pressure behind the diaphragms to aid in pumping, if desired. When active, the pressure applied may be adjusted during operation to, for example, compensate for different modes of operation, compensate for changes in atmospheric pressure, etc.





FIG. 8

is a cross-sectional side view of an illustrative pump


200


with active back pressure devices. The pump


200


includes a body


210


. Body


210


has four chambers


212


,


214


,


216


,


218


. Chamber


212


has diaphragm


220


, chamber


214


has diaphragm


222


, chamber


216


has diaphragm


224


, and chamber


218


has diaphragm


226


. The innermost chambers


214


and


216


are the pumping chambers, while the outermost chambers


212


and


218


are backpressure assist chambers. Chamber


214


includes an inlet port


250


that allows fluid to flow into chamber


214


, preferably on the lower side of diaphragm


222


. Chamber


216


is in fluid communication with chamber


214


through intermediate conduit


264


, and has an outlet port


252


. Diaphragm


222


and


224


are preferably moved in a manner as described above to move fluid from the inlet port


250


, through the intermediate conduit


264


, and out the outlet port


252


.




To move or assist in moving the diaphragm


222


and


224


, back pressure chambers


212


and


218


may be provided. Back pressure chamber


212


has a diaphragm


220


that can be electrostatically moved from an upper position to a lower position, and/or from a lower position to an upper position. Likewise, back pressure chamber


218


has a diaphragm


226


that can be electrostatically moved from a lower position to an upper position, and/or from an upper position to a lower position. Outer back pressure conduits


260


and


268


provide pressure relief to the back pressure chambers


212


and


218


. Inner back pressure/suction conduits


262


and


266


provide pressure and/or suction to the innermost chambers


214


and


216


, as further described below.




A back pressure fluid


230


is shown disposed in two of the chambers


212


and


216


. The back pressure fluid


230


is provided on the opposite side of the diaphragms


222


and


224


than the fluid. The back pressure fluid


230


preferably remains in the pump


200


. The back pressure fluid


230


is preferably chosen to have particular, consistent viscous, electric, polar, conductive and/or dielectric properties. Preferably, the back pressure fluid


230


is substantially non-conductive and non-polar, maintaining consistent viscous properties across a wide range of pressures and temperatures. Further, the back pressure fluid


230


is preferably chosen to be non-corrosive with respect to the body


210


, electrodes


242


and


244


, and diaphragms


220


,


222


,


224


,


226


.




The back pressure chambers


212


and


226


may have one or more of the electrodes


240


,


242


,


244


,


246


, as shown. Electrode


242


may be used to draw the diaphragm


220


in a downward direction, and electrode


240


may be used to draw the diaphragm


220


in an upward direction, as desired. Likewise, electrode


244


may be used to draw the diaphragm


226


in an upward direction, and electrode


246


may be used to draw the diaphragm


226


in a downward direction, as desired. Diaphragms


220


and


226


may be classified as “back pressure” diaphragms, and each preferably includes an electrode. Diaphragms


222


and


224


may be classified as “pump” diaphragms, which may or may not include electrodes. If no electrodes are provided on the pump diaphragms


222


and


224


, diaphragms


222


and


224


may be moved solely by pressure and suction applied by the movement of back pressure diaphragms


220


and


226


. The back pressure diaphragms


220


and


226


are preferably moved by electrostatic and/or elastic forces, as described above. If electrodes are provided on the pump diaphragms


222


and


224


, back pressure diaphragms


220


and


226


may provide additional force, as needed. The back pressure diaphragms


220


and


226


may also provide a back-up or failsafe pumping mechanism for sensitive pumping systems.





FIG. 9

is a cross-sectional side view of another illustrative pump embodiment. The pump may include a first chamber


410


and a second chamber


412


separated by a separating wall


420


. A first or upper diaphragm


430


is disposed in the first chamber


410


and a second or lower diaphragm


432


is disposed in the second chamber


412


. The first chamber


410


has an upper opposing wall


416


and a lower opposing wall


418


. Electrode


440


is disposed on the upper opposing wall


416


. One or more electrodes (not numbered) are disposed on, adjacent to, or incorporated within diaphragm


430


. Likewise, the second chamber


412


has an upper opposing wall and a lower opposing wall. Electrode


442


is disposed on the lower opposing wall. One or more electrodes (not numbered) are disposed on, adjacent to, or incorporated within diaphragm


432


.




Inlet port


450


is in fluid communication with the first chamber


410


, and outlet port


452


is in fluid communication with the second chamber


412


. The first chamber


410


is in fluid communication with the second chamber


412


through a vertical conduit


454


through the separating wall


420


. Vertical conduits


456


and


458


are disposed in the body


402


, as shown.




In the illustrative embodiment, the lower opposing wall


418


of the upper chamber


410


may include a notch


421


near the inlet port


450


. The notch


421


may increase the size of the inlet port


450


when the diaphragm


430


is moved toward the upper opposing wall


416


. The notch


421


may also help close the inlet port


450


when the upper diaphragm


430


moves toward the lower opposing wall


418


. Likewise, the upper opposing wall of the second chamber


412


may have a notch


423


, which may increase the size of the outlet port


452


when the diaphragm


432


moves toward the lower opposing wall of the second chamber


412


. Notch


423


may also help close the outlet port


452


when the lower diaphragm


432


moves toward the upper opposing wall of the second chamber


412


.





FIGS. 10A-10C

shown a series of cross-sectional side views of the illustrative pump of

FIG. 9

in action. In

FIG. 10A

, the first chamber


410


is filled with fluid


460


as a result of the upper diaphragm


430


having moved to become adjacent the upper opposing wall


416


, thereby pulling fluid


460


into first chamber


410


through inlet


450


. Meanwhile, the lower diaphragm


432


is positioned adjacent the separating wall


420


, closing off the lower opening of vertical conduit


454


.




In

FIG. 10B

, the upper diaphragm


430


and lower diaphragm


432


are both moving in a downward direction, thereby pushing fluid


460


from the first chamber


410


to the second chamber


412


through the vertical conduit


454


. As this motion takes place, the inlet port


450


is cut off from the first chamber


410


by the motion of the upper diaphragm


430


. Notch


421


may help cut off the inlet port


450


, as shown. Meanwhile, the movement of the lower diaphragm


432


opens the outlet port


452


.




In

FIG. 10C

, the upper diaphragm


430


is adjacent the lower opposing wall


418


of the first chamber


410


, effectively cutting off fluid communication between the first chamber


410


and the upper end of the vertical conduit


454


. The lower diaphragm


432


is shown adjacent the lower wall of the second chamber


412


, with the outlet port


452


open. Notch


423


may increase the size, and thus the flow, of the outlet port


452


. As the lower diaphragm


432


returns to a position adjacent the lower side of the separating wall


420


, fluid


460


is forced through the outlet port


452


, resulting in a pumping action. Notch


423


may help cut off the outlet port


452


as the lower diaphragm


432


returns to a position adjacent the lower side of the separating wall


420


.





FIG. 11

is a cross-sectional side view of an illustrative pump with additional electrodes incorporated into the cell. The illustrative embodiment is similar to that shown in

FIGS. 10A-10C

, but includes additional electrodes


522


and


524


, disposed on the inner wall


520


. Electrodes


522


and


524


can be used to assist in cutting off the inlet port


550


and the outlet


554


, as needed, in conjunction with one or more electrodes disposed on the diaphragms


530


and


532


. Although these electrodes may be subject to variations in effectiveness due to the properties and makeup of the fluid being pumped, the electrodes


522


and


524


can be used to assist in pulling a small part of the diaphragms


530


and


532


to a single location. The single location is preferably chosen to cut off the inlet port


550


and/or the outlet


554


, early in each pumping cycle, to help reduce backflow in the pump.





FIG. 12

is a timing diagram


600


showing an illustrative activation sequence for the illustrative pump shown in

FIGS. 10A-10C

. A first signal is shown at


610


, and includes a first pulse


612


. The first signal


610


represents an illustrative activation voltage versus time between the upper electrode


440


on the upper opposing wall


416


of the first chamber


410


and one or more electrodes on, adjacent to, or incorporated in diaphragm


430


(see FIG.


10


A). A second signal is shown at


620


, and includes a first pulse


622


. The second signal


620


represents an illustrative activation voltage versus time between the electrode


442


on the lower opposing wall of the second chamber


412


and one or more electrodes on, adjacent to, or incorporated in diaphragm


432


(see FIG.


10


A).




It is contemplated that pulse


612


may or may not overlap pulse


622


. In the illustrative embodiment, pulse


612


is shown overlapping pulse


622


at time


630


. Overlapping pulse


612


with


622


may be helpful in, for example, reducing the backflow of the pump out of the inlet


450


, allowing the second chamber


412


to become completely filled, etc. Because pulse


612


overlaps pulse


622


, diaphragm


432


may begin moving before diaphragm


430


is released. This may allow diaphragm


432


to draw fluid from the first chamber


410


into the second chamber


412


through conduit


454


before diaphragm


430


is released. When pulse


612


ends, diaphragm


430


begins to move toward the lower opposing wall


418


of the upper chamber


410


. At the same time, pulse


622


causes diaphragm


432


to continue to move toward electrodes


442


. This action moves the fluid from the first chamber


410


to the second chamber


412


, as shown in

FIGS. 10A-10C

.




In some embodiments, if pulse


612


does not overlap pulse


622


, diaphragm


430


may push some fluid in the first chamber


410


out the inlet port


450


before the inlet port is closed, resulting in some backflow. In addition, if the first chamber


410


has the same volume as the second chamber


412


, such backflow can prevent the diaphragm


432


from completely reaching the lower opposing surface of the second chamber


412


without having some backflow into the second chamber through outlet port


452


. Therefore, in some embodiments, a slight overlap between pulses


612


and


622


may be desirable.





FIG. 13

is a timing diagram showing an illustrative activation sequence for the illustrative pump shown in FIG.


11


. Four signals are shown at


660


,


670


,


680


,


690


, each having a corresponding pulse


662


,


672


,


682


,


692


, respectively. Signal


660


represents an illustrative activation voltage versus time between the upper electrode


540


on the upper opposing wall


516


of the first chamber


510


and one or more electrodes on, adjacent to, or incorporated in diaphragm


530


(see FIG.


11


). Signal


660


has a first pulse


662


. Signal


690


represents an illustrative activation voltage versus time between the electrode


542


on the lower opposing wall of the second chamber


512


and one or more electrodes on, adjacent to, or incorporated in diaphragm


532


(see FIG.


11


). Signal


690


includes a second pulse


692


that may overlap pulse


662


, if desired.




Signal


670


represents an illustrative activation voltage versus time between electrode


522


and one or more electrodes on, adjacent to, or incorporated in diaphragm


530


(see FIG.


11


). The voltage represented by signal


670


preferably results in an electrostatic attraction force between electrode


522


and diaphragm


530


. Finally, signal


680


represents an illustrative activation voltage versus time between electrode


524


and one or more electrodes on, adjacent to, or incorporated in diaphragm


532


(see FIG.


11


). The voltage represented by signal


680


preferably results in an electrostatic attraction force between electrode


520


and diaphragm


532


.




At time


651


, signal


670


goes low, indicating a release of inlet


550


, enabling the inlet


550


to be opened by actuation of the upper diaphragm


530


toward upper opposing wall


516


. At time


652


, signal


660


goes high, pulling the upper diaphragm


530


toward upper opposing wall


516


. Fluid then flows through the inlet


550


into the upper chamber


512


. At time


653


, signal


670


goes high, which pulls the adjacent portion of the diaphragm


530


towards electrode


522


, which closes inlet


550


. At time


654


, signal


690


goes high, which begins to pull the lower diaphragm


632


toward the lower opposing wall of the second chamber


512


. As detailed above, this may allow diaphragm


532


to draw fluid from the first chamber


510


into the second chamber


512


through conduit


554


before diaphragm


530


is released. Meanwhile, backflow is reduced because the upper diaphragm


530


is pulled toward to inner wall


520


at the location of electrode


522


.




At time


655


, signal


660


goes low, indicating the release of the upper diaphragm


530


. Once the upper diaphragm


530


is released, diaphragm


530


begins to move toward the lower opposing wall


518


of the upper chamber


510


, and lower diaphragm


532


continues to move toward the lower opposing wall of the lower chamber


512


. This action moves the fluid from the first chamber


510


to the second chamber


512


.




During this time, signal


680


remains high, which helps keep the lower diaphragm


532


restrained against the upper opposing wall of the lower chamber


532


in the region near electrode


524


, thereby reducing inflow or outflow through outlet


552


. At time


656


, signal


682


goes low, which enables the outlet


552


to open as the lower diaphragm


532


is released from the point where electrode


524


is disposed on inner wall


520


. At time


657


, signal


690


goes low, releasing the lower diaphragm


532


. Lower diaphragm begins pushing fluid out of the outlet


554


, as upper diaphragm


530


is held adjacent to inner wall


520


to help prevent backflow through vertical conduit


552


. At time


658


, signal


680


goes high, pulling the lower diaphragm


532


toward electrode


524


to again close off outlet


552


.





FIGS. 14A

,


14


B and


14


C show illustrative examples in accordance with the present invention of variations on the alignment of chambers and interconnecting conduits within a body. One of the considerations for a functional pump is that the diaphragm may tend to deform in particular ways as it deflects from a position adjacent one wall to a position adjacent another wall.

FIGS. 14A

,


14


B and


14


C are best explained when read in conjunction with the diaphragm configurations shown in


15


A-


15


H. In


15


A-


15


D, a diaphragm


810


is shown deflecting from a lower wall to an upper wall, and in

FIGS. 15E-15H

, a diaphragm


810


is shown deflecting from the upper wall to the lower wall in a chamber


800


. The diagrams may be viewed as a sequence beginning from FIG.


15


A and ending with

FIG. 15H

, showing a diaphragm


810


having a tendency to move first near the edge of the chamber


800


, and then roll towards the center.




Alternatively, the diagrams may be viewed as a sequence beginning from FIG.


15


H and ending with

FIG. 15A

, showing a diaphragm


810


having a tendency to move first toward the center of the chamber


800


and then rolling toward the edge. Another alternative is to view the sequence going from

FIGS. 15A

to


15


D showing a diaphragm moving from bottom to top, and then from

FIGS. 15D

to


15


A as the same diaphragm moving from top to bottom in generally reversed order. Likewise, one may read the diagrams beginning with

FIG. 15H

, stopping at

FIG. 15D

(diaphragm


810


from bottom to top with center moving first) and returning to

FIG. 15H

, with the same diaphragm


810


moving in a generally reversed order. Other patterns of diaphragm motion are also possible.




In

FIG. 14A

, a body


700


is shown having four chambers


702




a


,


702




b


,


702




c


,


702




d


, a first horizontal conduit


710


, a second horizontal conduit


712


, and three interconnecting conduits


714


,


716


,


718


. The diaphragm and electrode configurations explained above may be incorporated into the body


700


to make a functional pump. In the illustrative embodiment of

FIG. 14A

, a diaphragm having the tendency to move first at the edges and then toward the center as it is deflected from a first wall to an opposing wall may be used. As before, diaphragms may be disposed in each of the four chambers. By offsetting the interconnecting conduits


714


,


716


,


718


and the chambers


702


,


702




b


,


702




c


,


702




d


, the characteristics of deflection of a diaphragm may be more readily accommodated.




For example, if a diaphragm in the first chamber


702




a


deflects toward the edge first, it will tend to open up first horizontal conduit


710


(which is treated as an inlet for this illustrative embodiment) early in the deflection movement (see

FIG. 15A

) as the diaphragm moves from the lower wall to the upper wall. Once the diaphragm is fully deflected toward the upper wall, the input electric signals may change so that the diaphragm in the first chamber


702




a


begins to deflect downward. As shown in

FIG. 15E

, the diaphragm may move toward the edges first, cutting off the inlet


710


(

FIG. 14A

) from fluid communication with the first chamber


702




a


, thereby substantially stopping backflow from the first chamber


702




a


. Then, as shown in

FIGS. 15F-H

, the diaphragm may close, leaving first interconnecting conduit


714


open to the first chamber


702




a


until the diaphragm has almost completely reached a position adjacent the lower wall of first chamber


702




a


. Similar steps can be repeated for the other chambers, passing the pumped fluid through the chambers and conduits. The pumped fluid would first move in through horizontal conduit


710


into first chamber


702




a


, down through first vertical conduit


714


into second chamber


702




b


, up through second vertical conduit


716


into third chamber


702




c


, down through third vertical conduit


718


into fourth chamber


702




d


, and out through second horizontal conduit


712


.




Also, in the case where the diaphragm demonstrates the property that, during deflection from a first wall to an opposing wall, the center moves first and the edges follow, the process for

FIG. 14A

just described may be reversed. In such an illustrative example, the second horizontal conduit


712


could be an inlet and the first horizontal conduit


710


could be an outlet, with fluid passing through in the opposite order of chambers and conduits.





FIG. 14B

shows an alternative configuration performing similar steps. In

FIG. 14B

, the vertical conduits


764


,


766


,


768


are slightly more complicated, having an internal bend, but the chambers


752




a


,


752




ab


,


752




c


,


752




d


may be more greatly spaced.

FIG. 14C

may be used to illustrate one of the many methods of manufacture for a mesopump in accordance with the present invention.

FIG. 14C

shows that four layers


792


,


794


,


796


,


796


may be etched or otherwise patterned to create the chambers and conduits shown, and then sandwiched together using known methods for securing multiple layers together. Diaphragm layers may also be added in between layers as needed. For example, in

FIG. 14C

a diaphragm layer may be placed between layers


792


and


794


and/or between layers


796


and


798


. One skilled in the art will recognize that other configurations are available and other methods of manufacture may function as well without exceeding the scope of the invention.




It should be understood that this disclosure is, in many respects, only illustrative. Changes may be made in details, particularly in matters of shape, size, and arrangement of steps without exceeding the scope of the invention. The invention's scope is, of course, defined in the language in which the appended claims are expressed.



Claims
  • 1. A method of pumping a fluid in a pump comprising a body forming at least one chamber having a volume, wherein each chamber includes a diaphragm mounted in said chamber, wherein said diaphragm is mounted and adapted to move within said chamber; the method comprising the steps of:selecting a diaphragm for actuation; using an electrostatic force by applying a voltage between two or more electrodes to move the selected diaphragm across more than half of said chamber from a first position to a second position; and using an elastic force to return the selected diaphragm to substantially the first position in said chamber.
  • 2. A method according to claim 1 wherein each step is repeated until every diaphragm in the body has been selected once.
  • 3. A method according to claim 1 comprising the step of using an elastic force to prevent movement of all non-selected diaphragms.
  • 4. A method according to claim 1 further comprising the step of using an electrostatic force to prevent movement of all non-selected diaphragms.
  • 5. A method of pumping a fluid in a pump comprising a body forming at least one chamber having a volume and a first electrode mounted relative to a wall of the chamber, the chamber further having a diaphragm with a second electrode, the method comprising the steps of:using an electrostatic force by applying a voltage between the first and second electrodes to move the diaphragm to a first position on a first side of said chamber; using an elastic force to move the diaphragm from the first position to a second position on a second side of said chamber.
  • 6. A method according to claim 5 wherein the fluid being pumped does not pass between the diaphragm and the electrode.
  • 7. A method according to claim 5 wherein the elastic force is generated by a tension applied to the diaphragm.
  • 8. A method according to claim 5 wherein the elastic force is generated by using a diaphragm having a predefined shape and wherein the first position represents a position in which the diaphragm is deformed from the predefined shape.
  • 9. A method of pumping a fluid in a pump comprising a body forming a chamber having a volume wherein the chamber is divided into first and second portions by a center wall, the center wall having a conduit placing the first portion and second portion in fluid communication with each other, a first diaphragm being mounted in said first portion and a second diaphragm being mounted in said second portion, a first electrode fixed relative a wall of the chamber defining part of said first portion, a second electrode fixed relative a wall of the chamber defining part of said second portion, said chamber having an inlet in fluid communication with said first portion and an outlet in fluid communication with said second portion, the method comprising:drawing fluid into said first portion through said inlet using an electrostatic force by applying a voltage between two or more electrodes including the first electrode to move said first diaphragm from a first position on said center wall to a second position on said chamber wall defining part of said first portion; drawing fluid into said second portion from said first portion through said conduit; and pushing fluid out of said second portion through said outlet; wherein the step of drawing fluid into said second portion from said first portion through said conduit includes: applying an electrostatic force to the second diaphragm by applying a voltage between two or more electrodes including the second electrode to pull said second diaphragm towards the second electrode while applying an elastic force to pull the first diaphragm from the second position to the first position until the first diaphragm covers the inlet, preventing fluid flow through said inlets.
  • 10. A method according to claim 9 wherein the fluid does not pass between the first electrode and the first diaphragm.
  • 11. A method according to claim 9 wherein the step of drawing fluid into said first portion through said inlet includes:applying an electrostatic force to the first diaphragm to pull said first diaphragm towards the first electrode while applying an elastic force to keep said second diaphragm adjacent said center wall to prevent fluid from passing through said conduit.
  • 12. A method according to claim 9 wherein the step of pushing fluid out of the second portion through the outlet includes:applying an elastic force to the first diaphragm to keep said first diaphragm adjacent the center wall to prevent fluid from flowing through the conduit while applying an elastic force to the second diaphragm to force the fluid through the outlet.
  • 13. A method of pumping a fluid in a pump having at least a first elementary cell and a second elementary cell, each cell including a diaphragm, the method comprising:drawing an amount of fluid into the first elementary cell by applying an electrostatic force to the diaphragm in the first elementary cell by providing a voltage between two or more electrodes to move the diaphragm in the first (elementary cell from a first position on one side of the first elementary cell to a second position on another side of the first elementary cell; drawing the amount of fluid from the first elementary cell into the second elementary cell by applying an electrostatic force to the diaphragm in the second elementary cell by providing a voltage between two or more electrodes, and further applying only an elastic force to the diaphragm in the first elementary cell to move the diaphragm in the first elementary cell from the second position to the first position; using the diaphragm from the first elementary cell to limit backflow from the second elementary cell into the first elementary cell; and forcing the amount of fluid out of the second elementary cell.
  • 14. A method as in claim 1 wherein the first position is adjacent a first side of said chamber and the second position is adjacent a second side of said chamber.
  • 15. A method of pumping a fluid in a pump comprising a body forming a chamber, wherein the chamber includes a diaphragm mounted in said chamber and adapted to move within said chamber; the method comprising the steps of:using an electrostatic force by providing a voltage between two or more electrodes to move the selected diaphragm across more than half of said chamber from a first position to a second position, the diaphragm elastically deforming when moved from the first position to the second position; and deactivating the electrostatic force, wherein the diaphragm returns to the first position under elastic restoring forces.
CROSS REFERENCE TO RELATED APPLICATION

This application is a divisional of U.S. patent application Ser. No. 09/974,413, filed Oct. 9, 2001.

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