Claims
- 1. A method of sealing an expandable pipe or pipe string in a well bore comprising:
placing a compressible composition in an annulus between the well bore and the expandable pipe or pipe string; and expanding the expandable pipe or pipe string whereby the compressible composition is compressed.
- 2. The method of claim 1 wherein the compressible composition remains competent when compressed.
- 3. The method of claim 1 wherein the compressible composition is foamed.
- 4. The method of claim 1 wherein the compressible composition is a compressible hydraulic cement composition.
- 5. The method of claim 4 wherein the compressible hydraulic cement composition comprises a hydraulic cement, a rubber latex, a rubber latex stabilizer, a gas, and a mixture of foaming and foam stabilizing surfactants.
- 6. The method of claim 4 wherein the compressible hydraulic cement composition comprises calcium aluminate cement, Portland cement, or Portland blast furnace cement.
- 7. The method of claim 4 wherein the compressible hydraulic cement composition comprises calcium aluminate cement.
- 8. The method of claim 5 wherein the rubber latex comprises a styrene/butadiene copolymer latex emulsion, polychloroprene emulsion, polyisoprene emulsion, or acrylonitrilibutadiene emulsion.
- 9. The method of claim 5 wherein the rubber latex is a styrene/butadiene copolymer latex emulsion containing water in an amount in the range of from about 40% to about 70% by weight of the latex.
- 10. The method of claim 5 wherein the rubber latex is present in the composition in an amount in the range of from about 80% to about 300% by weight of cement therein.
- 11. The method of claim 5 wherein the rubber latex stabilizer comprises a surfactant having the formula R—Ph—O(OCH2CH2)mOH wherein R is an alkyl group having from about 5 to about 30 carbon atoms, Ph is phenyl and m is an integer of from about 5 to about 50, or a surfactant having the formula R1(R2O)nSO3X wherein R1 is an alkyl group having from about 5 to about 20 carbon atoms, R2 is the group —CH2—CH2—, n is an integer from about 10 to about 40 and X is a cation.
- 12. The method of claim 5 wherein the rubber latex stabilizer is a surfactant having the formula H(CH2)12-15(CH2CH2O)15SO3Na.
- 13. The method of claim 5 wherein the rubber latex stabilizer is present in the composition in an amount in the range of from about 3% to about 6% by weight of rubber latex therein.
- 14. The method of claim 5 wherein the gas comprises air or nitrogen.
- 15. The method of claim 5 wherein the gas is nitrogen.
- 16. The method of claim 5 wherein the gas is present in the composition in an amount in the range of from about 5% to about 35% by volume of the non-foamed composition.
- 17. The method of claim 5 wherein the mixture of foaming and foam stabilizing surfactants is a mixture of an ethoxylated alcohol ether sulfate surfactant, an alkyl or alkene amidopropyl betaine surfactant, and an alkyl or alkene amidopropyl dimethyl amine oxide surfactant.
- 18. The method of claim 5 wherein the mixture of foaming and foam stabilizing surfactants is present in the composition in an amount in the range of from about 4% to about 10% by volume of rubber latex therein.
- 19. The method of claim 5 wherein the composition further comprises a viscosity increasing agent.
- 20. The method of claim 19 wherein the viscosity increasing agent comprises bentonite, hydroxyethyl cellulose, sodium silicate, or guar gum.
- 21. The method of claim 19 wherein the viscosity increasing agent is bentonite.
- 22. The method of claim 19 wherein the viscosity increasing agent is present in the composition in an amount in the range of from about 5% to about 10% by weight of cement therein.
- 23. The method of claim 5 wherein the composition further comprises a density adjusting weighting material.
- 24. The method of claim 23 wherein the density adjusting weighting material comprises particulate iron oxide, barium sulfate, galena, or manganese oxide.
- 25. The method of claim 23 wherein the density adjusting weighting material is particulate iron oxide.
- 26. The method of claim 23 wherein the density adjusting weighting material is present in the composition in an amount in the range of from about 1% to about 250% by weight of cement therein.
- 27. The method of claim 5 wherein the composition further comprises a cement set retarder.
- 28. The method of claim 27 wherein the set retarder comprises citric acid, sodium gluconate, gluconic acid, sodium citrate, or sugar.
- 29. The method of claim 27 wherein the set retarder is citric acid.
- 30. The method of claim 27 wherein the set retarder is present in the composition in an amount in the range of from about 0.2% to about 4% by weight of cement therein.
- 31. A method of sealing an expandable pipe or pipe string in a well bore comprising:
placing a compressible composition in an annulus between the well bore and the expandable pipe or pipe string; allowing the composition to harden; and expanding the expandable pipe or pipe string whereby the hardened composition is compressed.
- 32. The method of claim 31 wherein the compressible composition remains competent when compressed.
- 33. The method of claim 31 wherein the compressible composition is foamed.
- 34. The method of claim 31 wherein the compressible composition is a compressible hydraulic cement composition.
- 35. The method of claim 34 wherein the compressible hydraulic cement composition comprises a hydraulic cement, a rubber latex, a rubber latex stabilizer, a gas, and a mixture of foaming and foam stabilizing surfactants.
- 36. The method of claim 34 wherein the compressible hydraulic cement composition comprises calcium aluminate cement, Portland cement, or Portland blast furnace cement.
- 37. The method of claim 34 wherein the compressible hydraulic cement composition comprises calcium aluminate cement.
- 38. The method of claim 35 wherein the rubber latex comprises a styrene/butadiene copolymer latex emulsion, polychloroprene emulsion, polyisoprene emulsion, or acrylonitrilibutadiene emulsion.
- 39. The method of claim 35 wherein the rubber latex is a styrene/butadiene copolymer latex emulsion containing water in an amount in the range of from about 40% to about 70% by weight of latex.
- 40. The method of claim 35 wherein the rubber latex is present in the composition in an amount in the range of from about 80% to about 300% by weight of cement therein.
- 41. The method of claim 35 wherein the rubber latex stabilizer comprises a surfactant having the formula R—Ph—O(OCH2CH2)mOH wherein R is an alkyl group having from about 5 to about 30 carbon atoms, Ph is phenyl and m is an integer of from about 5 to about 50, or a surfactant having the formula R1(R2O)nSO3X wherein R1 is an alkyl group having from about 5 to about 20 carbon atoms, R2 is the group —CH2—CH2—, n is an integer from about 10 to about 40 and X is a cation.
- 42. The method of claim 35 wherein the rubber latex stabilizer is a surfactant having the formula H(CH2)12-15(CH2CH2O)15SO3Na.
- 43. The method of claim 35 wherein the rubber latex stabilizer is present in the composition in an amount in the range of from about 3% to about 6% by weight of rubber latex therein.
- 44. The method of claim 35 wherein the gas comprises air or nitrogen.
- 45. The method of claim 35 wherein the gas is nitrogen.
- 46. The method of claim 35 wherein the gas is present in the composition in an amount in the range of from about 5% to about 35% by volume of the non-foamed composition.
- 47. The method of claim 35 wherein the mixture of foaming and foam stabilizing surfactants is a mixture of an ethoxylated alcohol ether sulfate surfactant, an alkyl or alkene amidopropyl betaine surfactant, and an alkyl or alkene amidopropyl dimethyl amine oxide surfactant.
- 48. The method of claim 35 wherein the mixture of foaming and foam stabilizing surfactants is present in the composition in an amount in the range of from about 4% to about 10% by volume of rubber latex therein.
- 49. The method of claim 35 wherein the composition further comprises a viscosity increasing agent.
- 50. The method of claim 49 wherein the viscosity increasing agent comprises bentonite, hydroxyethyl cellulose, sodium silicate, or guar gum.
- 51. The method of claim 49 wherein the viscosity increasing agent is bentonite.
- 52. The method of claim 49 wherein the viscosity increasing agent is present in the composition in an amount in the range of from about 5% to about 10% by weight of cement therein.
- 53. The method of claim 35 wherein the composition further comprises a density adjusting weighting material.
- 54. The method of claim 53 wherein the density adjusting weighting material comprises particulate iron oxide, barium sulfate, galena, or manganese oxide.
- 55. The method of claim 53 wherein the density adjusting weighting material is particulate iron oxide.
- 56. The method of claim 53 wherein the density adjusting weighting material is present in the composition in an amount in the range of from about 1% to about 250% by weight of cement therein.
- 57. The method of claim 35 wherein the composition further comprises a cement set retarder.
- 58. The method of claim 57 wherein the set retarder comprises citric acid, sodium gluconate, gluconic acid, sodium citrate, or sugar.
- 59. The method of claim 57 wherein the set retarder is citric acid.
- 60. The method of claim 57 wherein the set retarder is present in the composition in an amount in the range of from about 0.2% to about 4% by weight of cement therein.
- 61. A method of sealing an expandable pipe or pipe string in a well bore comprising:
placing a compressible hydraulic cement composition which remains competent when compressed in an annulus between the well bore and the expandable pipe or pipe string; allowing the composition to harden; and expanding the expandable pipe or pipe string whereby the hardened composition is compressed.
- 62. The method of claim 61 wherein the compressible hydraulic cement composition comprises calcium aluminate cement, Portland cement, or Portland blast furnace cement.
- 63. The method of claim 61 wherein the compressible hydraulic cement composition comprises calcium aluminate cement.
- 64. The method of claim 61 wherein the compressible hydraulic cement composition is foamed.
- 65. The method of claim 61 wherein the compressible hydraulic cement composition comprises a hydraulic cement, a rubber latex, a rubber latex stabilizer, a gas, and a mixture of foaming and foam stabilizing surfactants.
- 66. The method of claim 65 wherein the rubber latex comprises a styrene/butadiene copolymer latex emulsion, polychloroprene emulsion, polyisoprene emulsion, or acrylonitrilibutadiene emulsion.
- 67. The method of claim 65 wherein the rubber latex is a styrene/butadiene copolymer latex emulsion containing water in an amount in the range of from about 40% to about 70% by weight of the latex.
- 68. The method of claim 65 wherein the rubber latex is present in the composition in an amount in the range of from about 80% to about 300% by weight of cement therein.
- 69. The method of claim 65 wherein the rubber latex stabilizer comprises a surfactant having the formula R—Ph—O(OCH2CH2)nOH wherein R is an alkyl group having from about 5 to about 30 carbon atoms, Ph is phenyl and m is an integer of from about 5 to about 50, or a surfactant having the formula R1(R2O)nSO3X wherein R1 is an alkyl group having from about 5 to about 20 carbon atoms, R2 is the group —CH2—CH2—, n is an integer from about 10 to about 40 and X is a cation.
- 70. The method of claim 65 wherein the rubber latex stabilizer is a surfactant having the formula H(CH2)12-15(CH2CH2O)15SO3Na.
- 71. The method of claim 65 wherein the rubber latex stabilizer is present in the composition in an amount in the range of from about 3% to about 6% by weight of rubber latex therein.
- 72. The method of claim 65 wherein the gas comprises air or nitrogen.
- 73. The method of claim 65 wherein the gas is nitrogen.
- 74. The method of claim 65 wherein the gas is present in the composition in an amount in the range of from about 5% to about 35% by volume of the non-foamed composition.
- 75. The method of claim 65 wherein the mixture of foaming and foam stabilizing surfactants is a mixture of an ethoxylated alcohol ether sulfate surfactant, an alkyl or alkene amidopropyl betaine surfactant, and an alkyl or alkene amidopropyl dimethyl amine oxide surfactant.
- 76. The method of claim 65 wherein the mixture of foaming and foam stabilizing surfactants is present in the composition in an amount in the range of from about 4% to about 10% by volume of rubber latex therein.
- 77. The method of claim 65 wherein the composition further comprises a viscosity increasing agent.
- 78. The method of claim 77 wherein the viscosity increasing agent comprises bentonite, hydroxyethyl cellulose, sodium silicate, or guar gum.
- 79. The method of claim 77 wherein the viscosity increasing agent is bentonite.
- 80. The method of claim 77 wherein the viscosity increasing agent is present in the composition in an amount in the range of from about 5% to about 10% by weight of cement therein.
- 81. The method of claim 65 wherein the composition further comprises a density adjusting weighting material.
- 82. The method of claim 81 wherein the density adjusting weighting material comprises particulate iron oxide, barium sulfate, galena, or manganese oxide.
- 83. The method of claim 81 wherein the density adjusting weighting material is particulate iron oxide.
- 84. The method of claim 81 wherein the density adjusting weighting material is present in the composition in an amount in the range of from about 1% to about 250% by weight of cement therein.
- 85. The method of claim 65 wherein the composition further comprises a cement set retarder.
- 86. The method of claim 85 wherein the set retarder comprises citric acid, sodium gluconate, gluconic acid, sodium citrate, or sugar.
- 87. The method of claim 85 wherein the set retarder is citric acid.
- 88. The method of claim 85 wherein the set retarder is present in the composition in an amount in the range of from about 0.2% to about 4% by weight of cement therein.
- 89. A foamable and compressible composition for sealing an expandable pipe or pipe string in a well bore comprising hydraulic cement, rubber latex, and a latex stabilizer.
- 90. The composition of claim 89 wherein the composition is foamed.
- 91. The composition of claim 89 wherein the composition comprises a gas.
- 92. The composition of claim 91 wherein the gas comprises air or nitrogen.
- 93. The composition of claim 91 wherein the gas is present in the composition in an amount in the range of from about 5% to about 35% by volume of the non-foamed composition.
- 94. The composition of claim 89 wherein the hydraulic cement comprises calcium aluminate cement, Portland cement, or Portland blast furnace cement.
- 95. The composition of claim 89 wherein the composition comprises a mixture of foaming and foam stabilizing surfactants.
- 96. The composition of claim 95 wherein the mixture of foaming and foam stabilizing surfactants is a mixture of an ethoxylated alcohol ether sulfate surfactant, an alkyl or alkene amidopropyl betaine surfactant, and an alkyl or alkene amidopropyl dimethyl amine oxide surfactant.
- 97. The composition of claim 95 wherein the mixture of foaming and foam stabilizing surfactants is present in the foamed composition in an amount in the range of from about 4% to about 10% by volume of rubber latex therein.
- 98. The composition of claim 89 wherein the rubber latex comprises a styrene/butadiene copolymer latex emulsion, polychloroprene emulsion, polyisoprene emulsion, or acrylonitrilibutadiene.
- 99. The composition of claim 89 wherein the rubber latex is present in the composition in an amount in the range of from about 80% to about 300% by weight of cement therein.
- 100. The composition of claim 89 wherein the rubber latex stabilizer comprises a surfactant having the formula R—Ph—O(OCH2CH2)mOH wherein R is an alkyl group having from about 5 to about 30 carbon atoms, Ph is phenyl and m is an integer of from about 5 to about 50, or a surfactant having the formula R1(R2O)nSO3X wherein R1 is an alkyl group having from about 5 to about 20 carbon atoms, R2 is the group —CH2—CH2—, n is an integer from about 10 to about 40 and X is a cation.
- 101. The composition of claim 89 wherein the rubber latex stabilizer is present in the composition in an amount in the range of from about 3% to about 6% by weight of rubber latex therein.
- 102. The composition of claim 89 wherein the composition further comprises a viscosity increasing agent.
- 103. The composition of claim 102 wherein the viscosity increasing agent comprises bentonite, hydroxyethyl cellulose, sodium silicate, or guar gum.
- 104. The composition of claim 102 wherein the viscosity increasing agent is present in the composition in an amount in the range of from about 5% to about 10% by weight of cement therein.
- 105. The composition of claim 89 wherein the composition further comprises a density adjusting weighting material.
- 106. The composition of claim 105 wherein the density adjusting weighting material comprises particulate iron oxide, barium sulfate, galena, or manganese oxide.
- 107. The composition of claim 105 wherein the density adjusting weighting material is present in the composition in an amount in the range of from about 1% to about 250% by weight of cement therein.
- 108. The composition of claim 89 wherein the composition further comprises a cement set retarder.
- 109. The composition of claim 108 wherein the set retarder comprises citric acid, sodium gluconate, gluconic acid, sodium citrate, or sugar.
- 110. The composition of claim 108 wherein the set retarder is present in the composition in an amount in the range of from about 0.2% to about 4% by weight of cement therein.
CROSS-REFERENCE TO RELATED APPLICATION
[0001] This application is a Continuation of application Ser. No. 10/177,568 filed Jun. 21, 2002, the entire disclosure of which is incorporated herein by reference.
Continuations (1)
|
Number |
Date |
Country |
Parent |
10177568 |
Jun 2002 |
US |
Child |
10789554 |
Feb 2004 |
US |