The present disclosure pertains to medical devices, and methods for manufacturing and using medical devices. More particularly, the disclosure is directed to devices and associated methods for treating intravascular lesions.
Coronary and peripheral artery stenosis is primarily due to deposits of cholesterol, calcium and fibrotic tissue, with the fibrotic tissue typically being the dominant of the three components and calcium being the most resistant to dilation with a balloon. It happens that a large proportion of stenoses are formed as eccentric lesions (i.e. lesions that do not extend completely around the circumference of the affected body vessel). A suitable remedy would effectively treat an eccentric stenosis without adversely affecting healthy, non-diseased tissue. Dilation of stenoses using standard angioplasty balloons has enjoyed widespread acceptance in the treatment of stenoses, however, this treatment protocol suffers from a high rate of acute vascular recoil and restenosis. Recent studies, however, indicate that the rate of acute vascular recoil can be reduced if the stenosis that is being dilated is also incised. With incision, some stenoses can be more easily flattened at lower pressures, and the likelihood of damaging the artery during dilation may be reduced. The circumferential location of incisions relative to an eccentric lesion can impact the success of treatment. A need remains for methods and devices for treating eccentric lesions.
This disclosure provides design, material, manufacturing method, and use alternatives for medical devices. As an example, a device for treating an eccentric lesion within a blood vessel is disclosed. The device comprises an elongate shaft including a distal region and a proximal region. The elongate shaft is configured to provide torque transmission between the proximal region and the distal region. A hub is fixedly secured to the proximal region of the elongate shaft, and an inflatable balloon fixedly secured to the distal region of the elongate shaft. A plurality of traction elements are disposed on the inflatable balloon such that the plurality of traction elements are urged radially outwardly when the inflatable balloon is inflated such that at least two of the plurality of traction elements concurrently engage the eccentric lesion within the blood vessel.
Alternatively or additionally, the elongate shaft may be configured to provide, for a given angle of rotation of the hub, a rotation of the balloon in the same direction an angle of rotation that is within twenty percent of the given angle of rotation of the hub.
Alternatively or additionally, the elongate shaft may be configured to provide, for a given angle of rotation of the hub, a rotation of the balloon in the same direction an angle of rotation that is within ten percent of the given angle of rotation of the hub.
Alternatively or additionally, the elongate shaft may include one or more torque-transmission elements extending within the elongate shaft.
Alternatively or additionally, the one or more torque-transmission elements may include a reinforcing member extending within a tubular member of the elongate shaft.
Alternatively or additionally, the reinforcing member may include at least one of a braid and a coil.
Alternatively or additionally, the braid or coil may extend from the hub to a proximal waist of the balloon.
Alternatively or additionally, the braid or coil may extend from the hub, through the balloon to a distal waist of the balloon.
Alternatively or additionally, the plurality of traction elements may be configured such that urging the plurality of traction elements radially outwardly into contact with the lesion causes at least a portion of the lesion to stretch or crack.
Alternatively or additionally, the plurality of traction elements may be a plurality of cutting members circumferentially spaced around an outer surface of the inflatable balloon.
Alternatively or additionally, the plurality of traction elements may together form a wire cage disposed about the inflatable balloon.
Alternatively or additionally, the plurality of traction elements may include a plurality of protuberances formed on an outer surface of the balloon.
Another example is a method of treating a lesion in a blood vessel. The method includes advancing a catheter through the vessel to a treatment site proximate the lesion. The catheter includes a torqueable shaft extending from a hub fixedly secured to a proximal end region of the torqueable shaft to an expandable lesion-engaging portion fixedly secured to a distal end region of the torqueable shaft. The expandable lesion-engaging portion includes an inflatable balloon and a plurality of traction elements arranged around the balloon. Thereafter, the expandable lesion-engaging portion is expanded radially outward to engage the lesion. Thereafter, radially contracting the expandable lesion-engaging portion is radially contracted. Thereafter, the hub is rotated a desired rotational angle to thereby rotate the expandable lesion engaging portion a corresponding amount. Thereafter, the expandable lesion-engaging portion is re-expanded radially outward to engage the lesion.
Alternatively or additionally, the lesion may be an eccentric lesion extending less than 180 degrees around the vessel, wherein during the step of expanding the expandable lesion-engaging portion and/or the step of re-expanding the expandable lesion-engaging portion, at least two of the plurality of traction elements concurrently engage the eccentric lesion to stretch or crack the lesion.
Alternatively or additionally, the method may further include translating the catheter longitudinally within the vessel before re-expanding the expandable lesion-engaging portion.
Another example is a method of treating a lesion within a blood vessel. The method comprises advancing a catheter through the vessel to a treatment site proximate the lesion. The catheter includes a torqueable shaft extending from a hub fixedly secured to a proximal end region of the torqueable shaft to a balloon fixedly secured to a distal end region of the torqueable shaft. The catheter includes a plurality of traction elements disposed about the inflatable balloon. The inflatable balloon is adapted to urge the plurality of traction elements radially outwardly when the inflatable balloon is inflated. Thereafter, the inflatable balloon is inflated to urge one or more of the plurality of traction elements radially outwardly into contact with the lesion. Thereafter, the inflatable balloon is deflated. Thereafter, the hub of the catheter is rotated in order to achieve a corresponding rotation of the balloon of the catheter relative to the treatment site. Thereafter, the inflatable balloon is re-inflated to urge one or more of the plurality of traction elements radially outwardly into contact with the lesion. At least two of the plurality of traction elements concurrently engage the lesion during the step of inflating the inflatable balloon and/or during the step of re-inflating the inflatable balloon.
Alternatively or additionally, for a given angle of rotation of the hub of the catheter, the balloon of the catheter may rotate in the same direction an angle or rotation that is within twenty percent of the given angle of rotation.
Alternatively or additionally, for a given angle of rotation of the hub of the catheter, the balloon of the catheter may rotate in the same direction an angle of rotation that is within ten percent of the given angle of rotation.
Alternatively or additionally, urging the at least two of the plurality of traction elements radially outwardly into contact with the lesion may cause at least a portion of the lesion to stretch or crack.
Alternatively or additionally, the plurality of traction elements may be a plurality of cutting members circumferentially spaced around an outer surface of the inflatable balloon.
Alternatively or additionally, the torqueable shaft may include a braid or coil extending from the hub to a proximal waist of the balloon.
Alternatively or additionally, the lesion may be an eccentric lesion extending less than 180 degrees around the vessel, wherein the lesion is cracked during the step of inflating the inflatable balloon and/or the step of re-inflating the inflatable balloon.
Another example is a method of treating a lesion within a blood vessel. The method comprises advancing a catheter to a treatment site proximate a lesion. The catheter includes a proximal region including a hub and a distal region including a plurality of traction elements and an inflatable balloon adapted to urge the plurality of traction elements radially outwardly when the inflatable balloon is inflated. Thereafter, the inflatable balloon is inflated to urge at least one of the plurality of traction elements radially outwardly into contact with the lesion with the distal region at a first rotational orientation. Thereafter, the inflatable balloon is deflated. Thereafter, the proximal region of the catheter is rotated in order to rotate the distal region to a second rotational orientation different from the first rotational orientation. Thereafter, the inflatable balloon is re-inflated to urge at least one of the plurality of traction elements radially outwardly into contact with the lesion. The catheter is adapted to provide a substantially one-to-one rotational arrangement between the proximal region and the distal region. At least two of the plurality of traction elements concurrently engage the lesion during the step of inflating the inflatable balloon and/or during the step of re-inflating the inflatable balloon.
Alternatively or additionally, rotating the proximal region of the catheter a given angle of rotation may result in rotation of the distal region that is within twenty percent of the given angle of rotation.
Alternatively or additionally, rotating the proximal region of the catheter a given angle of rotation may result in rotation of the distal region that is within ten percent of the given angle of rotation.
Alternatively or additionally, the catheter may include a torqueable shaft extending from the hub to the inflatable balloon, the torqueable shaft including a braid or coil extending from the hub to a proximal waist of the balloon.
Alternatively or additionally, the lesion may be an eccentric lesion extending less than 180 degrees around the vessel, wherein the lesion is cracked during the step of inflating the inflatable balloon and/or the step of re-inflating the inflatable balloon.
As another example, a device for treating a lesion within a blood vessel includes an elongate shaft including a distal region and a proximal region, the elongate shaft configured to provide torque transmission between the proximal region and the distal region. An inflatable balloon is disposed on the distal region of the elongate shaft. A plurality of traction elements are disposed on the inflatable balloon such that the plurality of traction elements are urged radially outwardly when the inflatable balloon is inflated.
Alternatively or additionally, the elongate shaft may be configured to provide, for a given rotation of the proximal region of the elongate shaft, a rotation of the distal region of the elongate shaft in the same direction a rotational distance that is within twenty percent of the given rotation.
Alternatively or additionally, the elongate shaft may be configured to provide, for a given rotation of the proximal region of the elongate shaft, a rotation of the distal region of the elongate shaft in the same direction a rotational distance that is within ten percent of the given rotation.
Alternatively or additionally, the elongate shaft may include one or more torque-transmission elements extending within the elongate shaft.
Alternatively or additionally, the elongate shaft may include an inner tubular member defining a guidewire lumen and an outer tubular member, with a space between the inner tubular member and the outer tubular member defining an inflation lumen, and a reinforcing member extending within at least one of the inner tubular member and the outer tubular member.
Alternatively or additionally, the reinforcing member may include at least one of a braid and a coil.
Alternatively or additionally, the elongate shaft may define a guidewire lumen extending through at least a portion of the elongate shaft.
Alternatively or additionally, the elongate shaft may define an inflation lumen extending through the elongate shaft, the inflation lumen fluidly coupled with an interior of the inflatable balloon.
Alternatively or additionally, the traction elements may be configured such that urging the plurality of traction elements radially outwardly into contact with the lesion causes at least a portion of the lesion to stretch or crack.
Alternatively or additionally, the plurality of traction elements may be oriented in an axial direction and are circumferentially spaced on an outer surface of the inflatable balloon.
Alternatively or additionally, the plurality of traction elements may together form a wire cage disposed about the inflatable balloon.
Alternatively or additionally, the plurality of traction elements may include an outer surface of the balloon.
As another example, a method of treating a lesion within a blood vessel includes advancing a catheter to a treatment site proximate a lesion, the catheter including a proximal region and a distal region, the distal region including a plurality of traction elements and an inflatable balloon adapted to urge the plurality of traction elements radially outwardly when the inflatable balloon is inflated. The inflatable balloon is inflated to urge the plurality of traction elements radially outwardly into contact with the lesion. The inflatable balloon is deflated and the proximal region of the catheter is rotated in order to achieve a corresponding rotation of the distal region of the catheter relative to the treatment site. The inflatable balloon is inflated again to urge the plurality of traction elements radially outwardly into contact with the lesion.
Alternatively or additionally, for a given rotation of the proximal region of the catheter, the distal region of the catheter may rotate in the same direction a rotational distance that is within twenty percent of the given rotation.
Alternatively or additionally, for a given rotation of the proximal region of the catheter, the distal region of the catheter may rotate in the same direction a rotational distance that is within ten percent of the given rotation.
Alternatively or additionally, urging the plurality of traction elements radially outwardly into contact with the lesion may cause at least a portion of the lesion to stretch or crack.
Alternatively or additionally, the plurality of traction elements may be oriented in an axial direction and may be circumferentially spaced on an outer surface of the inflatable balloon.
Alternatively or additionally, the plurality of traction elements together may form a wire cage disposed about the inflatable balloon.
Alternatively or additionally, the plurality of traction elements may include an outer surface of the balloon.
Alternatively or additionally, the catheter may include an elongate shaft and one or more torque-transmission elements extending within the elongate shaft.
As another example, a method of treating a lesion within a blood vessel includes advancing a catheter to a treatment site proximate a lesion, the catheter including a proximal region and a distal region, the distal region including a plurality of traction elements and an inflatable balloon adapted to urge the plurality of traction elements radially outwardly when the inflatable balloon is inflated. The inflatable balloon is inflated to urge the plurality of traction elements radially outwardly into contact with the lesion with the distal region at a first rotational orientation. The inflatable balloon is deflated and the proximal region of the catheter is rotated in order to rotate the distal region to a second rotational orientation different from the first rotational orientation. The inflatable balloon is inflated to again urge the plurality of traction elements radially outwardly into contact with the lesion. The catheter is adapted to provide a substantially one-to-one rotational arrangement between the proximal region and the distal region.
Alternatively or additionally, rotating the proximal region of the catheter a given rotational distance may result in a rotation of the distal region that is within twenty percent of the given rotational distance.
Alternatively or additionally, rotating the proximal region of the catheter a given rotational distance may result in a rotation of the distal region that is within ten percent of the given rotational distance.
Alternatively or additionally, the method may further include repeatedly deflating the inflatable balloon, rotating the proximal region of the catheter such that the distal region of the catheter gains a new rotational orientation, and inflating the inflatable balloon to urge the plurality of traction elements radially outwardly into contact with the lesion with the distal region at each of a plurality of rotational orientations in order to increase the chances of successfully stretching and cracking the lesion by engaging the lesion with two of the plurality of traction elements.
Alternatively or additionally, the plurality of traction elements may be oriented in an axial direction and may be circumferentially spaced on an outer surface of the inflatable balloon.
Alternatively or additionally, the plurality of traction elements together may form a wire cage disposed about the inflatable balloon.
Alternatively or additionally, the plurality of traction elements may include an outer surface of the balloon.
As another example, a method of treating a lesion includes advancing a catheter through a vessel to a treatment site proximate a lesion, the catheter including an expandable lesion-engaging portion and a torqueable shaft extending proximally from the expandable lesion-engaging portion. The expandable lesion-engaging portion is expanded to engage and stretch the lesion. The expandable lesion-engaging portion is contracted and the expandable lesion-engaging portion is rotated a desired rotational distance by rotating the torqueable shaft. The expandable lesion-engaging portion is expanded again to engage and stretch the lesion.
Alternatively or additionally, the method may further include repeatedly contracting the expandable lesion-engaging portion, rotating the expandable lesion-engaging portion a desired rotational distance by rotating the torqueable shaft, and expanding the expandable lesion-engaging portion to engage and stretch the lesion at each of a plurality of rotational orientations in order to increase the chances of successfully stretching and cracking the lesion by engaging the lesion with two of the plurality of traction elements.
Alternatively or additionally, the expandable lesion-engaging portion may include a plurality of traction elements and an inflatable balloon adapted to urge the plurality of traction elements radially outwardly when the inflatable balloon is inflated.
Alternatively or additionally, the method may further include translating the catheter within the vessel before expanding the expandable lesion-engaging portion again.
Alternatively or additionally, rotating the distal region a desired rotation distance may include rotating the torqueable shaft a corresponding rotational distance.
As another example, a method of treating a lesion within a blood vessel includes advancing a catheter to a treatment site proximate a lesion, the catheter including a proximal region including a hub and a distal region including a plurality of traction elements and an inflatable balloon adapted to urge the plurality of traction elements radially outwardly when the inflatable balloon is inflated, the catheter including a mechanism disposed between the proximal region and the distal region, the mechanism adapted to convert axial movement of the proximal region into rotation of the distal region. The inflatable balloon is inflated to urge at least one of the plurality of traction elements radially outwardly into contact with the lesion with the distal region at a first rotational orientation. The proximal region is moved axially, thereby causing the mechanism to twist the distal region, temporarily placing energy into the distal region. The inflatable balloon is deflated in order to allow the distal region to untwist, thereby rotating the distal region to a second rotational orientation different form the first rotational orientation. The inflatable balloon is re-inflated to urge at least one of the plurality of traction elements radially outwardly into contact with the lesion. At least two of the plurality of traction elements concurrently engage the lesion during the step of inflating the inflatable balloon and/or during the step of re-inflating the inflatable balloon.
Alternatively or additionally, the mechanism may be adapted such that pushing on the proximal region of the catheter causes the mechanism to twist the distal region.
Alternatively or additionally, the mechanism is adapted such that pulling on the proximal region of the catheter causes the mechanism to twist the distal region.
Alternatively or additionally, the catheter may include a shaft extending from the hub to the inflatable balloon.
Alternatively or additionally, the lesion is an eccentric lesion extending less than 180 degrees around the vessel, wherein the lesion is cracked during the step of inflating the inflatable balloon and/or the step of re-inflating the inflatable balloon.
The above summary of some embodiments is not intended to describe each disclosed embodiment or every implementation of the present disclosure. The Figures, and Detailed Description, which follow, more particularly exemplify these embodiments.
The invention may be more completely understood in consideration of the following detailed description of various embodiments of the invention in connection with the accompanying drawings, in which:
While the disclosure is amenable to various modifications and alternative forms, specifics thereof have been shown by way of example in the drawings and will be described in detail. It should be understood, however, that the intention is not to limit the disclosure to the particular embodiments described. On the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the disclosure.
For the following defined terms, these definitions shall be applied, unless a different definition is given in the claims or elsewhere in this specification.
All numeric values are herein assumed to be modified by the term “about,” whether or not explicitly indicated. The term “about” generally refers to a range of numbers that one of skill in the art would consider equivalent to the recited value (i.e., having the same function or result). In many instances, the terms “about” may include numbers that are rounded to the nearest significant figure.
The recitation of numerical ranges by endpoints includes all numbers within that range (e.g. 1 to 5 includes 1, 1.5, 2, 2.75, 3, 3.80, 4, and 5).
As used in this specification and the appended claims, the singular forms “a”, “an”, and “the” include plural referents unless the content clearly dictates otherwise. As used in this specification and the appended claims, the term “or” is generally employed in its sense including “and/or” unless the content clearly dictates otherwise.
The following detailed description should be read with reference to the drawings in which similar elements in different drawings are numbered the same. The drawings, which are not necessarily to scale, depict illustrative embodiments and are not intended to limit the scope of the invention.
Occluded, stenotic, or narrowed blood vessels, as well as native or synthetic arteriovenous dialysis fistulae, may be treated in a recanalization procedure, such as with an angioplasty balloon catheter advanced over a guidewire to an occlusion so that the balloon is positioned across the occlusion. The balloon is then inflated to enlarge the passageway through the occlusion.
One of the major obstacles in treating coronary artery disease and/or treating blocked blood vessels or fistulae is resistance to dilation with a standard angioplasty balloon and/or vascular recoil of the lesion following dilation or other recanalization procedure. Evidence has shown that cutting or scoring the stenosis can be beneficial. In some instances, it can be helpful to stretch the stenosis, or portions thereof, causing the stenosis, or portions thereof, to stretch.
Depending on the level of plaque (thickness and length) in vessels it may be difficult for a physician to expand the internal diameter of the vessel sufficiently to successfully restore blood flow. The compliance of the vessel may need to be improved such that an inflated balloon will cause an expansion in the internal diameter of the vessel that will remain after the balloon is removed.
It will be appreciated that some lesions, or stenoses, are relatively small, and extend only a relatively short distance around the circumference of a vessel. Some lesions are more extensive, and can extend a substantial distance or even all the way around the circumference of a vessel. In some cases, there may be a desire to place a treatment catheter that includes an inflatable balloon and a plurality of traction elements that are disposed relative to the inflatable balloon such that inflating the inflatable balloon can cause the plurality of traction elements to move outwardly, into or against the lesion. This can stretch the lesion circumferentially and can cause the lesion to crack, particularly if enough of the plurality of traction elements properly contact the lesion itself.
However, because lesions are of varying size, and because there isn’t a good way to ascertain the rotational orientation of the plurality of traction elements relative to the exact location of the lesion, a physician or other professional may wish to inflate the inflatable balloon at a particular rotational orientation of the plurality of traction elements, then deflate the inflatable balloon, rotate the inflatable balloon in order to change the relative orientation of the plurality of traction elements before inflating the inflatable balloon once again in order to urge the plurality of traction elements outwardly once again, with the hope that at least some of the plurality of traction elements will contact the lesion in the optimal orientation.
As will be discussed, the elongate shaft 20 may be adapted to provide torqueability, meaning that a particular rotation made at the proximal region 12 will be communicated to the distal region 14. In some cases, the elongate shaft 20 may be adapted to provide sufficient torqueability such that a particular rotation made at the proximal region 12 (e.g., rotation of the hub or manifold) will be communicated, within plus or minus twenty (20) percent at the distal region 14, thus rotating an inflatable balloon provided at the distal region 14 a corresponding amount. As an example, a 40-degree rotation made at the proximal region 12 will correlate to a rotation made at the distal region 14 that is in the range of 32 degrees to 48 degrees. In some cases, the elongate shaft 20 may be adapted to provide sufficient torqueability such that a particular rotation made at the proximal region 12 will be communicated, within plus or minus ten percent (±10%) at the distal region 14. As an example, a 40-degree rotation made at the proximal region 12 will correlate to a rotation made at the distal region 14 that is in the range of 36 degrees to 44 degrees. In some cases, the rotation made at the proximal region 12 will result in a rotation made at the distal region 14 that is within five percent ((±5%), or even less, of the movement at the proximal region 12. These are just examples.
The distal region 14 includes what may be considered as being an expandable lesion-engaging portion 22. The expandable lesion-engaging portion 22 is the part of the catheter 10 that is adapted to engage the lesion, hopefully stretching the lesion and causing the lesion to at least begin to crack. As shown in
In some cases, the catheter 10 may be considered as being an OTW (over the wire) catheter, and thus may include a guidewire lumen 30 that extends through the proximal region 12, the elongate shaft 20 and the distal region 14. In some cases, the Luer fitting 18 may be aligned with, and provide access to, the proximal end of the guidewire lumen 30. It will be appreciated that in cases in which the catheter 10 is instead an SOE (single operator exchange) catheter, the guidewire lumen 30 would not extend all the way back through the elongate shaft 20, but would instead terminate at a proximal guidewire port 32 (shown in phantom). In either event, the guidewire lumen 30 would extend through the expandable lesion-engaging portion 22 and would terminate at the distal end of the catheter 10.
In some cases, an inflation lumen may extend through the elongate shaft 20 and may be fluidly coupled with an interior of the inflatable balloon 24. For example, the Luer fitting 16 may be adapted to be coupled to a source of inflation fluid such as saline, and may be fluidly coupled with the inflation lumen (not visible in
The plurality of traction elements 26 may take a variety of different forms. In some cases, at least some of the plurality of traction elements 26 may include polymeric or metallic strips that are axially aligned along the length of the inflatable balloon 24 and are radially spaced apart around the circumference of the inflatable balloon 24. In some cases, each traction element 26 may be a single polymeric member. In some cases, each traction element 26 may include two, three or more polymeric members that are axially aligned along the length of the inflatable balloon 24. In some instances, the traction elements 26 may not be axially aligned along the length of the inflatable balloon 24, but may instead be disposed at an acute angle with respect to the length of the inflatable balloon 24. In some instances, at least some of the traction elements 26 may extend helically about the inflatable balloon 24
In some cases, at least some of the plurality of traction elements 26 may be considered as including cutting surfaces, for example, (e.g., cutting blades or atherotomes).
For example, if there are a total of four traction elements 26, as shown, the traction elements 26 may each be spaced circumferentially about 90 degrees apart from the adjacent traction element 26. If there are a total of three traction elements 26, each of the traction elements 26 may be spaced circumferentially about 120 degrees apart from the adjacent traction element 26. If there are a total of five traction elements 26, for example, each would be spaced circumferentially about 72 degrees. These are just examples. In some cases, the traction elements 26 may not be equally circumferentially spaced about the inflatable balloon 24. In some instances, a plurality of traction elements 26 could be arranged about the inflatable balloon 24, with each of the plurality of traction elements 26 extending at a different angle with respect to the length of the inflatable balloon 24. In some instances, a single traction element 26 may extend helically around the inflatable balloon 24, and may include several rotations around the circumference of the inflatable balloon 24.
As noted, the elongate shaft 20 is adapted to provide torqueability.
With brief reference to
As shown in
In some cases, the reinforcing member 46 may be disposed within (e.g., embedded within) the wall 48 of the outer shaft 38, as shown. In some cases, it is contemplated that the reinforcing member 46 may be secured relative to an interior surface 50 of the outer shaft 38. In some instances, the reinforcing member 46 may be secured relative to an exterior surface 52 of the outer shaft 38. In some cases, the reinforcing member 46 may be disposed between inner and outer layers of the outer shaft 38. In some cases, the outer shaft 38 may be formed by coating the reinforcing member 46 with sufficient polymeric material, such as by spray coating or dip coating, to actually define the outer shaft 38. These are just examples.
As shown in
In some cases, the reinforcing member 47 may be disposed within (e.g., embedded within) the wall 49 of the inner shaft 36, as shown. In some cases, it is contemplated that the reinforcing member 47 may be secured relative to an interior surface 41 of the inner shaft 36. In some instances, the reinforcing member 46 may be secured relative to an exterior surface 40 of the inner shaft 36. In some cases, the reinforcing member 47 may be disposed between inner and outer layers of the inner shaft 36. In some cases, the inner shaft 36 may be formed by coating the reinforcing member 47 with sufficient polymeric material, such as by spray coating or dip coating, to actually define the inner shaft 36. These are just examples.
As illustrated, the inner shaft 36 includes a reinforcing member 47 and the outer shaft 38 includes a reinforcing member 46. In some cases, the inner shaft 36 may include the reinforcing member 47 while the outer shaft 38 does not include the reinforcing member 46. In some instances, the outer shaft 38 includes the reinforcing member 46 while the inner shaft 36 does not include the reinforcing member 47. In some instances, the reinforcing member 47, if present, may extend up to the proximal waist or through the inflatable balloon 24 to a point at or even distal of the distal waist 35.
As shown in
In some cases, the reinforcing member 54 may be disposed within (e.g., embedded within) the wall 48 of the outer shaft 38, as shown. In some cases, it is contemplated that the reinforcing member 54 may be secured relative to an interior surface 50 of the outer shaft 38. In some instances, the reinforcing member 54 may be secured relative to an exterior surface 52 of the outer shaft 38. In some cases, the reinforcing member 54 may be disposed between inner and outer layers of the outer shaft 38. In some cases, the outer shaft 38 may be formed by coating the reinforcing member 54 with sufficient polymeric material, such as by spray coating or dip coating, to actually define the outer shaft 38. These are just examples.
In some cases, the elongate shaft 20 may include one or more portions that include a reinforcing braid as well as one or more portions that include one or more reinforcing coils. In some instances, one or more portions of the elongate shaft 20 may include both a reinforcing braid as well as one or more reinforcing coils. In some cases, the elongate shaft 20 may include a reinforcing braid surrounded by one or more reinforcing coils and/or one or more reinforcing coils surrounded by a reinforcing braid. In some cases, at least part of the elongate shaft 20 may be formed of or otherwise include a hypotube that has been micro-machined for enhanced flexibility and torque transmission. In some cases, the elongate shaft 20 may include an outer shaft 38 that is formed of multiple layers.
As shown in
In some cases, the reinforcing member 55 may be disposed within (e.g., embedded within) the wall 49 of the inner shaft 36, as shown. In some cases, it is contemplated that the reinforcing member 55 may be secured relative to an interior surface 41 of the inner shaft 36. In some instances, the reinforcing member 55 may be secured relative to an exterior surface 40 of the inner shaft 36. In some cases, the reinforcing member 55 may be disposed between inner and outer layers of the outer shaft 38. In some cases, the inner shaft 36 may be formed by coating the reinforcing member 55 with sufficient polymeric material, such as by spray coating or dip coating, to actually define the inner shaft 36. These are just examples.
As illustrated, the inner shaft 36 includes a reinforcing member 55 and the outer shaft 38 includes a reinforcing member 54. In some cases, the inner shaft 36 may include the reinforcing member 55 while the outer shaft 38 does not include the reinforcing member 54. In some instances, the outer shaft 38 includes the reinforcing member 54 while the inner shaft 36 does not include the reinforcing member 55. In some cases, the inner shaft 36 may include a braided reinforcing member while the outer shaft 38 includes a coil reinforcing member. The inner shaft 36 may include a coil reinforcing member while the outer shaft 38 may include a braided reinforcing member.
The importance of torqueability, and the ability to reliably rotate the expandable lesion-engaging portion 22, can be seen for example in
An expandable lesion-engaging portion 70 is disposed within the vessel 60, and is shown in its expanded configuration. The expandable lesion-engaging portion 70, which may for example include an inflatable balloon, includes a total of four traction elements 72a, 72b, 72c and 72d. Because there is a total of four traction elements 72a, 72b, 72c, 72d, they are equidistantly spaced about 90 degrees apart around the circumference of the expandable lesion-engaging portion 70. As seen in
Accordingly, an operator may wish to contract the expandable lesion-engaging portion 70 (e.g., deflate the balloon), rotate the expandable lesion-engaging portion 70 to gain a different rotational orientation, and then once again expand the expandable lesion-engaging portion 70. As can be seen in
In some cases, as shown, for example, in
Accordingly, an operator may wish to contract the expandable lesion-engaging portion 70, rotate the expandable lesion-engaging portion 70 to gain a different rotational orientation, and then once again expand the expandable lesion-engaging portion 70. This is particularly useful in cases in which the vascular eccentric lesion 68 extends less than 180 degrees about the circumference of the vessel 60. It will be appreciated that if the vascular eccentric lesion 68 extends more than 180 degrees about the circumference of the vessel 60, the chances that at least two traction elements engage the vascular eccentric lesion 68 are increased. Being able to controllably rotate the expandable lesion-engaging portion 70 into multiple rotational orientations, with expanding the expandable lesion-engaging portion 70 at each rotational orientation, substantially increases the chances of successfully causing the lesion 68 to crack as a result of the vessel wall 66 being stretched circumferentially between the two traction elements contacting the vascular eccentric lesion 68.
Another illustrative example of the ability to reliably rotate the expandable lesion-engaging portion 22 is illustrated in
Accordingly, an operator may wish to contract the expandable lesion-engaging portion 74 (e.g., deflate the balloon), rotate the expandable lesion-engaging portion 74 to gain a different rotational orientation, and then once again expand the expandable lesion-engaging portion 74. As can be seen in
In some cases, as shown, for example, in
Accordingly, an operator may wish to contract the expandable lesion-engaging portion 74, rotate the expandable lesion-engaging portion 74 to gain a different rotational orientation, and then once again expand the expandable lesion-engaging portion 74. This is particularly useful in cases in which the vascular eccentric lesion 68 extends less than 180 degrees about the circumference of the vessel 60. It will be appreciated that if the vascular eccentric lesion 68 extends more than 180 degrees about the circumference of the vessel 60, the chances that at least two traction elements engage the vascular eccentric lesion 68 are increased. Being able to controllably rotate the expandable lesion-engaging portion 74 into multiple rotational orientations, with expanding the expandable lesion-engaging portion 74 at each rotational orientation, substantially increases the chances of successfully causing the vascular eccentric lesion 68 to crack as a result of the vessel wall 66 being stretched circumferentially between two traction elements contacting the vascular eccentric lesion 68.
The inflatable balloon is inflated to urge the plurality of traction elements radially outwardly into contact with the lesion, as indicated at block 114. The inflatable balloon is deflated, as indicated at block 116. The proximal region of the catheter is rotated in order to achieve a corresponding rotation of the distal region of the catheter relative to the treatment site, as indicated at block 118. The inflatable balloon is re-inflated again to urge the plurality of traction elements radially outwardly into contact with the lesion, as indicated at block 120.
It will be appreciated that for relatively small lesions that extend less than 180 degrees around the circumference of a blood vessel, it can be hit or miss as to whether two or more traction elements happen to engage the lesion when the inflatable balloon is inflated. Accordingly, being able to deflate the inflatable balloon, rotate the inflatable balloon (and corresponding traction elements) to another rotational orientation, followed by inflating the inflatable balloon in order to once again urge the traction elements outwardly and into contact with the lesion increases the changes of being able to stretch the vessel wall and thus crack the lesion, particularly without visualization of the inflatable balloon and corresponding traction elements relative to the lesion.
In some cases, the plurality of traction elements may be oriented in an axial direction and are circumferentially spaced on an outer surface of the inflatable balloon. The plurality of traction elements may together form a wire cage disposed about the inflatable balloon. In some instances, the plurality of traction elements includes an outer surface of the balloon. The catheter may include an elongate shaft as well as one or more torque-transmission elements (such as braids, coils, hypotubes and the like) extending within the elongate shaft.
The inflatable balloon is inflated to urge the plurality of traction elements radially outwardly into contact with the lesion with the distal region at a first rotational orientation, as indicated at block 126. The inflatable balloon is deflated, as indicated at block 128. The proximal region of the catheter is rotated in order to rotate the distal region to a second rotational orientation different from the first rotational orientation, as indicated at block 130. The inflatable balloon is re-inflated to again urge the plurality of traction elements radially outwardly into contact with the lesion, wherein the catheter is adapted to provide a substantially one-to-one rotational arrangement between the proximal region and the distal region, as indicated at block 132.
In some cases, the plurality of traction elements may be oriented in an axial direction and are circumferentially spaced on an outer surface of the inflatable balloon. The plurality of traction elements may together form a wire cage disposed about the inflatable balloon. In some instances, the plurality of traction elements includes an outer surface of the balloon. The catheter may include an elongate shaft as well as one or more torque-transmission elements (such as braids, coils, hypotubes and the like) extending within the elongate shaft.
In some cases, the method 134 may further include contracting the expandable lesion-engaging portion, as indicated at block 146. The method 134 may further include rotating the expandable lesion-engaging portion a desired rotational distance by rotating the torqueable shaft, as indicated at block 148. The method 134 may further include once again expanding the expandable lesion-engaging portion to engage and stretch the lesion, as indicated at block 150.
The expandable lesion-engaging portion is contracted, as indicated at block 158. The expandable lesion-engaging portion is rotated a desired rotational distance by rotating the torqueable shaft, as indicated at block 160. In some instances, rotating the distal region a desired rotation distance includes rotating the torqeueable shaft a corresponding rotational distance. In some cases, the catheter may also be translated longitudinally within the vessel, as indicated at block 162. The expandable lesion-engaging portion is expanded again to engage and stretch the lesion, as indicated at block 164.
The inflatable balloon is inflated in order to urge the plurality of traction elements radially outwardly into contact with the lesion with the distal region of the catheter at a rotational orientation, as indicated at block 170. The inflatable balloon is deflated, as indicated at block 172. Next, the proximal region of the catheter is rotated in order to rotate the distal region of the catheter to a new rotational orientation, as indicated at block 174. The steps 170, 172 and 174 can be repeated multiple times. It will be appreciated that for relatively small lesions that extend less than 180 degrees around the circumference of a blood vessel, it can be hit or miss as to whether two or more traction elements happen to engage the lesion when the expandable lesion-engaging portion is expanded. Accordingly, being able to contract the expandable lesion-engaging portion, rotate the expandable lesion-engaging portion to another rotational orientation, followed by expanding the expandable lesion-engaging portion into contact with the lesion increases the chances of being able to stretch the vessel wall and thus crack the lesion, particularly without visualization of the expandable lesion-engaging portion relative to the lesion.
The expandable lesion-engaging portion is contracted, as indicated at block 182. The expandable lesion-engaging portion is rotated a desired rotational distance by rotating the torqueable shaft, as indicated at block 184. The steps 180, 182 and 184 can be repeated multiple times. It will be appreciated that for relatively small lesions that extend less than 180 degrees around the circumference of a blood vessel, it can be hit or miss as to whether two or more traction elements happen to engage the lesion when the expandable lesion-engaging portion is expanded. Accordingly, being able to contract the expandable lesion-engaging portion, rotate the expandable lesion-engaging portion to another rotational orientation, followed by expanding the expandable lesion-engaging portion into contact with the lesion increases the chances of being able to stretch the vessel wall and thus crack the lesion, particularly without visualization of the expandable lesion-engaging portion relative to the lesion.
As discussed, the catheter 10 has an elongate shaft 20 that is torqueable, meaning that a given rotation of the proximal region 12 causes a corresponding similar rotation of the distal region 14, within perhaps 20 percent, or perhaps 10 percent or even less. In some instances, the elongate shaft 20 may not be torqueable, and may instead be adapted to more easily pass through a tortuous vasculature by being more flexible and perhaps less torqueable. In some cases, a catheter may include a mechanism that accommodates a more flexible and less torqueable elongate shaft 20. In some cases, a catheter may include a mechanism that allows for independent rotational movement between the proximal region 12 and the distal region 14. The mechanism may be adapted to convert axial movement of the elongate shaft 20 into rotation of the distal region 14, which may include rotating the inflatable balloon 24 and/or rotating a structure disposed relative to the inflatable balloon 24 that includes traction elements.
In some instances, it is contemplated that a catheter may include a rotation mechanism that is pneumatically actuated such that each time the inflatable balloon 24 is inflated and/or deflated, the rotation mechanism causes the inflatable balloon 24 and/or traction elements or perhaps a cage disposed relative to the inflatable balloon 24, to rotate relative to the elongate shaft 20 of the catheter proximal of the inflatable balloon 24. Such a rotation mechanism may be disposed between the elongate shaft 20 and the inflatable balloon 24. As an example, such a rotation mechanism could be disposed just proximal of the proximal waist 34 of the inflatable balloon 24. In some instances, an inflation lumen extending within the elongate shaft 20 may extend into and/or through the mechanism, and may be fluidly coupled with the mechanism. This is just an example. In some instances, a catheter may include a rotaion mechanism that is mechanically actuated in order to rotate the inflatable balloon 24 and/or traction elements relative to the elongate shaft 20 of the catheter.
The catheter 190 includes the inflatable balloon 24, as well as a plurality of traction elements 26 that are secured relative to the outer surface 28 of the inflatable balloon 24. Urging the traction elements 26 in an outward direction, such as by inflating the inflatable balloon 24, may cause one or more of the traction elements 26 to engage and stretch the lesion 68. In some cases, one or more of the traction elements 26 may crack the lesion 68. The inflatable balloon 24 includes a proximal waist 34 and a distal waist 35. The catheter 190 includes a guidewire lumen 30 that extends through the inflatable balloon 24. The guidewire lumen 30 may extend proximally to a proximal guidewire port that is disposed within the hub located in the proximal region 12 (
The catheter 190 includes a mechanically-actuated rotation mechanism 200 that is disposed just proximal of the proximal waist 34. In some cases, the rotation mechanism 200 may be adapted to permit relative rotation between the elongate shaft 20 and the inflatable balloon 24. In some instances, for example, the elongate shaft 20 may include an outer tubular member that terminates distally at the rotation mechanism 200 while an inner tubular member forming an inflation lumen and/or a guidewire lumen extends through the rotation mechanism 200 and to the inflatable balloon 24.
In some instances, the rotation mechanism 200 includes a first component 202 (e.g., a first collar) that is operably coupled with or otherwise fixed relative to the elongate shaft 20 and a second component 204 (e.g., a second collar) that is operably coupled with or otherwise fixed relative to the proximal waist 34 of the inflatable balloon 24. In some instances, he first component 202 may be a ring structure crimped, bonded, adhered or otherwise secured to the elongate shaft 20. The second component 204 may be a ring structure crimped, bonded, adhered or otherwise secured to the proximal waist 34 of the inflatable balloon 24. A plurality of struts may extend between the first component 202 and the second component 204. For example, a first strut 206 and a second strut 208 may each extend between the first component 202 and the second component 204. The rotation mechanism 200 may be formed of any suitable material.
In some cases, the rotation mechanism 200 may be biased into a position, as shown in
In
Deflating or at least partially deflating the inflatable balloon 24 causes the traction elements 26a, 26b and 26c to disengage with the vessel wall 66. This allows the inflatable balloon 24, and/or any features disposed on the inflatable balloon 24, to rotate in a direction indicated by an arrow 212, as seen in
The process may be repeated as many times as is desired, with inflating the inflatable balloon 24 in a particular rotational orientation, followed by pulling proximally (or pushing distally in some configurations) on the elongate shaft 20 in order to move the rotation mechanism 200 away from its biased, equilibrium position. The inflatable balloon 24 may then be at least partially deflated in order to allow the inflatable balloon 24 to rotate as the rotation mechanism 200 returns to its biased, equilibrium position.
It is noted that in other instances, the struts 206/208 may extend generally or substantially parallel to the longitudinal axis of the elongate shaft 20 in the biased, equilibrium position, and then the struts 206/208 may be rotated or deformed into a helical orientation when the elongate shaft 20 is manipulated to transition the rotation mechanism 200 away from its biased, equilibrium position. Subsequent deflation the inflatable balloon 24 may allow the rotation mechanism 200 to revert back to its biased, equilibrium position in which the struts 206/208 are generally or substantially parallel to the longitudinal axis of the elongate shaft 20.
The catheter 218 includes the inflatable balloon 24, as well as a plurality of traction elements 26 that are secured relative to the outer surface 28 of the inflatable balloon 24. Urging the traction elements 26 in an outward direction, such as by inflating the inflatable balloon 24, may cause one or more of the traction elements 26 to engage and stretch the lesion 68. In some cases, one or more of the traction elements 26 may crack the lesion 68. The inflatable balloon 24 includes a proximal waist 34 and a distal waist 35. The catheter 218 includes a guidewire lumen 30 that extends through the inflatable balloon 24. The guidewire lumen 30 may extend proximally to a proximal guidewire port that is disposed within the hub located in the proximal region 12 (
The catheter 218 includes a rotation mechanism 220 that is illustrated as being disposed just proximal of the proximal waist 34. In some cases, the rotation mechanism 220 may be adapted to permit relative rotation between the elongate shaft 20 and the inflatable balloon 24. In some instances, for example, the elongate shaft 20 may include an outer tubular member that terminates distally at the mechanism 220 while an inner tubular member forming an inflation lumen and/or a guidewire lumen may extend through the rotation mechanism 220 and/or distally beyond the rotation mechanism 220 and to the inflatable balloon 24.
In some cases, the rotation mechanism 220 may be actuated by applying a distally directed force to the elongate shaft 20 in a distal direction indicated by an arrow 222 while the balloon 24 is inflated within the blood vessel 60. Thus, the elongate shaft 20 may be actuated distally relative to the balloon 24 to actuate the rotation mechanism 220. It will be appreciated that while the rotation mechanism 200 (
As seen for example in
An additional difference between
The catheter 258 includes the inflatable balloon 24, as well as a plurality of traction elements 26 that are secured relative to the outer surface 28 of the inflatable balloon 24. Urging the traction elements 26 in an outward direction, such as by inflating the inflatable balloon 24, may cause one or more of the traction elements 26 to engage and stretch the lesion 68. In some cases, one or more of the traction elements 26 may crack the lesion 68. The inflatable balloon 24 includes a proximal waist 34 and a distal waist 35. The catheter 218 includes a guidewire lumen 30 that extends through the inflatable balloon 24. The guidewire lumen 30 may extend proximally to a proximal guidewire port that is disposed within the hub located in the proximal region 12 (
The catheter 258 includes a rotation mechanism 260 that is disposed just proximal of the proximal waist 34. In some cases, the rotation mechanism 260 may be adapted to permit relative rotation between the elongate shaft 20 and the inflatable balloon 24. In some instances, for example, the elongate shaft 20 may include an outer tubular member that terminates distally at the rotation mechanism 260 while an inner tubular member forming an inflation lumen and/or a guidewire lumen extends through the rotation mechanism 260 and to the inflatable balloon 24. In some cases, the rotation mechanism 260 may be considered as functioning as a ratchet, meaning that the elongate shaft 20 may be allowed to rotate in a first rotational direction relative to the inflatable balloon 24, but be inhibited from rotating in an opposing second rotational direction.
In some instances, this means that the rotation mechanism 260 may store potential energy by rotating the elongate shaft 20, for example. By deflating or at least partially deflating the inflatable balloon 24, the traction elements 26 may let go of the lesion 68, and thus allow the inflatable balloon 24 to rotate in response to releasing the potential energy built up within the rotation mechanism 260 and/or the elongate shaft 20 and/or the proximal waist 34 of the inflatable balloon 24.
In comparing
Thus, the rachet (e.g., toothed wheel 262) may work together with the pawl 264 to enable relative rotation in a first direction of the catheter shaft 20 relative to the balloon 24 while preventing relative rotation therebetween in an opposing direction. It will be appreciated that in some cases, the pawl 264 may instead be a second toothed wheel, and may be moved between allowing rotation in a first direction (but not a second direction) and allowing rotating in the second direction (but not in the first direction). In some cases, a ratchet mechanism such as the rotation mechanism 260 may also include additional features that replace the spring biasing element, and allow switching between which direction rotation is allowed and which direction rotation is prevented.
It is noted that the rotation mechanisms 200, 220, 260 are illustrated as providing controlled rotation between an elongate shaft 20 of a catheter and a balloon 24 having traction elements 26 mounted thereon, in some instances, the rotation mechanism 200, 220, 260 may be incorporated with a cage (such as any of the cage-like structures disclosed herein), providing or defining traction elements, that surrounds or is otherwise no fixed relative to the balloon 24. Thus the rotation mechanism 200, 220, 260 may be configured to rotate the cage and associated traction elements relative to the catheter shaft 20 and the balloon 24.
As shown, each of the elongate elements 276 have a round cross-sectional profile. In some cases, each of the elongate elements 276 may have a triangular cross-sectional profile, for example. In some cases, each of the elongate elements 276 may have a square cross-sectional profile, a rectilinear cross-sectional profile, or other polygonal cross-sectional profile. Other profiles are also contemplated. The elongate elements 276 may be polymeric, for example. In some cases, the elongate elements 276 may be metallic.
The catheter 10, and various components thereof, may be manufactured according to essentially any suitable manufacturing technique including molding, casting, mechanical working, and the like, or any other suitable technique. Furthermore, the various structures may include materials commonly associated with medical devices such as metals, metal alloys, polymers, metal-polymer composites, ceramics, combinations thereof, and the like, or any other suitable material. These materials may include transparent or translucent materials to aid in visualization during the procedure. Some examples of suitable metals and metal alloys include stainless steel, such as 304V, 304L, and 316LV stainless steel; mild steel; nickel-titanium alloy such as linear-elastic and/or super-elastic nitinol; other nickel alloys such as nickel-chromium-molybdenum alloys (e.g., UNS: N06625 such as INCONEL® 625, UNS: N06022 such as HASTELLOY® C-22®, UNS: N10276 such as HASTELLOY® C276®, other HASTELLOY® alloys, and the like), nickel-copper alloys (e.g., UNS: N04400 such as MONEL® 400, NICKELVAC® 400, NICORROS® 400, and the like), nickel-cobalt-chromium-molybdenum alloys (e.g., UNS: R30035 such as MP35-N® and the like), nickel-molybdenum alloys (e.g., UNS: N10665 such as HASTELLOY® ALLOY B2®), other nickel-chromium alloys, other nickel-molybdenum alloys, other nickel-cobalt alloys, other nickel-iron alloys, other nickel-copper alloys, other nickel-tungsten or tungsten alloys, and the like; cobalt-chromium alloys; cobalt-chromium-molybdenum alloys (e.g., UNS: R30003 such as ELGILOY®, PHYNOX®, and the like); platinum enriched stainless steel; combinations thereof; and the like; or any other suitable material.
Some examples of suitable polymers may include polytetrafluoroethylene (PTFE), ethylene tetrafluoroethylene (ETFE), fluorinated ethylene propylene (FEP), polyoxymethylene (POM, for example, DELRIN® available from DuPont), polyether block ester, polyurethane, polypropylene (PP), polyvinylchloride (PVC), polyether-ester (for example, ARNITEL® available from DSM Engineering Plastics), ether or ester based copolymers (for example, butylene/poly(alkylene ether) phthalate and/or other polyester elastomers such as HYTREL® available from DuPont), polyamide (for example, DURETHAN® available from Bayer or CRISTAMID® available from Elf Atochem), elastomeric polyamides, block polyamide/ethers, polyether block amide (PEBA, for example available under the trade name PEBAX®), ethylene vinyl acetate copolymers (EVA), silicones, polyethylene (PE), Marlex high-density polyethylene, Marlex low-density polyethylene, linear low density polyethylene (for example REXELL®), polyester, polybutylene terephthalate (PBT), polyethylene terephthalate (PET), polytrimethylene terephthalate, polyethylene naphthalate (PEN), polyetheretherketone (PEEK), polyimide (PI), polyetherimide (PEI), polyphenylene sulfide (PPS), polyphenylene oxide (PPO), poly paraphenylene terephthalamide (for example, KEVLAR®), polysulfone, nylon, nylon-12 (such as GRILAMID® available from EMS American Grilon), perfluoro(propyl vinyl ether) (PFA), ethylene vinyl alcohol, polyolefin, polystyrene, epoxy, polyvinylidene chloride (PVdC), polycarbonates, ionomers, biocompatible polymers, other suitable materials, or mixtures, combinations, copolymers thereof, polymer/metal composites, and the like.
It should be understood that this disclosure is, in many respects, only illustrative. Changes may be made in details, particularly in matters of shape, size, and arrangement of steps without exceeding the scope of the disclosure. This may include, to the extent that it is appropriate, the use of any of the features of one example embodiment being used in other embodiments. The invention’s scope is, of course, defined in the language in which the appended claims are expressed.
This application claims the benefit of U.S. Provisional Pat. Application Serial No. 63/308,811, filed Feb. 10, 2022, which is incorporated herein by reference.
Number | Date | Country | |
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63308811 | Feb 2022 | US |