Patent Application
20210179926
The present invention relates to methods for improving the scavenging of acidic sulfide species hydrogen sulfide (H2S). In particular the invention relates to scavenging hydrogen sulfide at a higher temperature and/or an increased rate.
Hydrogen sulfide and other acidic sulfide species are known to be formed within the oil reservoir and thus they are an issue throughout the petroleum industry. They are an issue during the exploration, drilling, fracturing, completion, production, storage and transport of crude oil and natural gas. For example, crude oil, natural gas, produced water from within the well, used fracturing fluids, used water-flooding fluids and used drilling muds all may contain hydrogen sulfide.
Hydrogen sulfide and other acidic sulfide species are also problematic during the processing of crude oil, where it is liberated by processes such as hydro-processing, cracking and coking. Furthermore, they are known to be present in liquids, distillation residues such as asphalt or bitumen and solids, such as coke, that are present in petroleum refineries. The acidic sulfide species may be present in petroleum refinery liquids such as liquid products, by-products, intermediates and waste streams.
Hydrogen sulfide and other acidic sulfide species are not just problematic for the petroleum industry. These compounds are also known to be present in waste waters, sewage, the effluent from tanneries and paper mills, geothermal fluids and thus geothermal power plants.
Hydrogen sulfide is highly toxic. It is very corrosive and can quickly damage machinery, storage tanks and pipelines. It is also poisonous to many catalysts.
It is therefore desirable to remove hydrogen sulfide and other acidic sulfide species from such materials, or at least reduce the levels present. Various methods of removing hydrogen sulfide and other acidic sulfide species are known. One such method is the use of hydrogen sulfide scavengers, which react selectively with hydrogen sulfide in an attempt to remove it from the material.
The removal of hydrogen sulfide from crude oil may occur at various points during the production and processing operations. For example, the hydrogen sulfide may be removed from within the wellbore or during above ground processing, such as during the storage and/or transportation of crude oil. The hydrogen sulfide scavengers may also be used during the refining process.
A number of hydrogen sulfide scavengers are currently used in industry. These may be based on organic compounds, bases, metal oxides, metal chelates or oxidising agents. Examples of commonly used organic hydrogen sulfide scavengers include aldehydes and protected aldehydes such as acetals, and nitrogen based scavengers such as amines, triazines and imine compounds. For example US2018/0030360 describes the use of compounds of formula:
in combination with Michael acceptors as scavengers and antifoulants. One or more of x, y or z may be 0 and one or two of R1, R2 and R3 may be hydrogen.
Metal oxides, metal chelates and oxidising agents are known to react with hydrogen sulfide to form adducts with high thermal stability. However, such adducts are often insoluble solids which may cause blockage during production. Some oxidising scavengers also result in the formation of SOxy− species, which may cause corrosion and pipeline damage or solid sulfur deposits which can cause blockages.
Some organic hydrogen sulfide scavengers form adducts that are unstable at higher temperatures, often re-releasing hydrogen sulfide gas when heated. Some organic hydrogen sulfide scavengers have slow reaction rates meaning long contact times are needed.
This can be an issue, for example, when scavengers are used in pipelines at low temperatures and the product is later heated, for example in a refinery. This subsequent heating can cause toxic, corrosive sulfide species such as hydrogen sulfide to be re-released.
For example, some commonly used imine based scavengers can re-release H2S when heated to 140° C.
There is therefore a need to improve the thermal stability and/or reaction rate of organic hydrogen sulfide scavengers, as well as avoiding the formation of precipitates and corrosive by-products.
According to a first aspect of the present invention there is provided the use of the combination of (a) an imine compound and (b) a compound including a soft electrophilic centre to scavenge and retain acidic sulfide species at a higher temperature and/or scavenge acidic sulfide species at an increased rate compared to that achieved using the imine compound alone.
The present invention relates to the scavenging of an acidic sulfide species.
By acidic sulfide species we mean to refer to any compound including a sulfur atom having a −2 oxidation state bound to an acidic hydrogen atom or the conjugate base thereof. The conjugate base refers to the anion formed on removal of the acidic hydrogen atom.
Suitable acidic sulfide species include H2S; compounds containing the ions HS− or S2−; and any compound or ion containing the functional groups —SH, —S−, —S—SH, —S—S−, —SnH, —S(n-1)S−.
Suitable acidic sulfide species include hydrogen sulfide (H2S) or its anion (HS−), sulfide anion (S2−); thiols (RSH) and their conjugate base (RS−); hydrodisulfides (R—S—S—H) and their conjugate base (R—S—S−); or hydropolysulfides (RSnH) and their conjugate base (RSn-1S−). R may be, for example, an optionally substituted alkyl, alkenyl, aryl, aralkyl, alkaryl or heterocyclic group. However it will be appreciated that the specific nature of the R group is unimportant since it is the sulfur containing functional group that is scavenged.
Preferably the acidic sulfide species is selected from hydrogen sulfide (H2S), sulfide anion (S2−); hydrosulfide ion (HS−); compounds including a thiol group (—SH) and their conjugate base (—S−).
Preferably the present invention relates to the scavenging of hydrogen sulfide or a source thereof in a sample. By hydrogen sulfide or a source thereof we mean to refer to hydrogen sulfide or a compound which readily generates hydrogen sulfide. Compounds which generate hydrogen sulfide include the thiol, disulfide and polysulfide species mentioned above.
Suitably the present invention relates to the scavenging of hydrogen sulfide.
Thus in especially preferred embodiments the present invention provides the use of the combination of (a) an imine compound and (b) a compound including a soft electrophilic centre to scavenge and retain hydrogen sulfide at a higher temperature and/or scavenge hydrogen sulfide at an increased rate compared to that achieved using the imine compound alone.
The present invention relates to the use of (a) an imine compound in combination with (b) a compound including a soft electrophilic centre.
Component (a) may comprise any imine compound.
Suitable imine compounds for use herein include compounds of formula (I):
in which each of R1, R2 and R3 is independently selected from hydrogen or an optionally substituted alkyl, alkenyl, aryl, alkaryl or aralkyl group. Suitably at least one of R1, R2 and R3 is not hydrogen.
Each of R1, R2 and R3 may include a cyclic group.
Suitably each of R1, R2 and R3 is independently hydrogen or an alkyl, alkenyl, aryl, alkaryl or aralkyl group having 1 to 24, preferably 1 to 20, suitably 1 to 16 carbon atoms.
Each of R1, R2 and R3 may include a cyclic moiety.
Two or three of the groups R1, R2 and R3 may be joined to form one or more cyclic groups. Such cyclic groups may further comprise one or more additional hetero atoms such as sulfur or especially oxygen.
In some embodiments the imine compound may comprise more than one imine functional group.
In some embodiments the imine compound may include one or more further non-imine functional groups.
In preferred embodiments each of R1, R2 and R3 is independently selected from hydrogen or an unsubstituted alkyl, alkenyl, aryl, alkaryl or aralkyl group.
Preferably at least one of R1, R2 and R3 is not hydrogen.
Preferably at least one of R1, R2 and R3 is hydrogen.
Preferred imines for use in component (a) are aliphatic imine compounds.
Preferably each of R1, R2 and R3 is independently selected from hydrogen or an unsubstituted alkyl group.
Such alkyl groups may be straight chain or branched. Branched alkyl groups are preferred.
Preferably each of R1, R2 and R3 is independently selected from hydrogen or an unsubstituted alkyl group having 1 to 30 carbon atoms, preferably 1 to 24 carbon atoms, suitably 2 to 20 carbon atoms, for example 2 to 16 carbons atoms, preferably wherein at least one of R1, R2 and R3 is hydrogen and at least one is not hydrogen.
Preferably each of R1, R2 and R3 is independently selected from hydrogen or an unsubstituted branched alkyl group having 1 to 30 carbon atoms, preferably 1 to 24 carbon atoms, suitably 2 to 20 carbon atoms, for example 2 to 16 carbons atoms, preferably wherein at least one of R1, R2 and R3 is hydrogen and at least one is not hydrogen.
Preferably at least one of R2 and R3 is hydrogen.
Suitably R2 may be hydrogen or an optionally substituted alkyl group. Preferably R2 is hydrogen or an unsubstituted alkyl group, more preferably hydrogen or a branched unsubstituted alkyl group, suitably having 4 to 12, preferably 6 to 10, for example 8 carbon atoms.
Preferably R1 is not hydrogen. Preferably R1 is an alkyl group, preferably an unsubstituted branched alkyl group, especially having 1 to 22, for example 2 to 16 carbon atoms. Most preferably R1 is an unsubstituted branched alkyl group having 4 to 14 carbon atoms.
Preferably component (a) comprises one or more imine compounds of formula (I) in which R1 is a branched unsubstituted alkyl group having 1 to 20, preferably 4 to 14 carbon atoms, one of R2 and R3 is hydrogen and the other of R2 and R3 is hydrogen or a branched unsubstituted alkyl group having 1 to 20, preferably 6 to 10 carbon atoms.
The imine compounds of formula (I) are suitably prepared by reacting an amine of formula R1NH2 with a carbonyl compound of formula R2R3C═O. The carbonyl compound may be an aldehyde (in which at least one of R2 and R3 is hydrogen) or a ketone (in which neither of R2 and R3 is hydrogen).
In some embodiments a diimine may be formed from a dialdehyde or a diketone.
Preparation of imines from amines and aldehydes or ketones is well known to those skilled in the art.
Suitable imine compounds for use herein are described in U.S. Pat Nos. 5,169,411 and 4,778,609.
Preferably the imine compounds of formula (I) are prepared by reacting a branched alkyl amine and an aldehyde.
In some embodiments the imine compound of formula (I) is the reaction product of an amine of formula R1NH2 and formaldehyde (or paraformaldehyde). In such embodiments R2 and R3 are both hydrogen.
As the skilled person will appreciate commercial sources of primary amines may comprise a mixture of homologues. Imines prepared from such amines will comprise a mixture of compounds of formula (I) in which different groups R1 are present.
Imines prepared from mixtures of aldehydes or ketones may also be used. Such compounds will include mixtures in which different R2 and R3 groups are present.
In some embodiments the imine compound is prepared by the reaction of an aldehyde or ketone, preferably an aldehyde, especially formaldehyde (or paraformaldehyde), with tertiary alkyl amine.
In some preferred embodiments the imine compound is prepared by the reaction of an aldehyde or ketone, preferably an aldehyde, especially formaldehyde (or paraformaldehyde), with one or more compounds of formula (II):
wherein each of Ra, Rb and Rc is an optionally substituted alkyl group having 1 to 16, preferably 1 to 12 carbon atoms
Preferred compounds are those in which Ra, Rb and Rc are unsubstituted alkyl groups, especially those in which groups Ra, Rb and Rc together comprise 3 to 22 carbon atoms. Most preferably groups Ra, Rb and Rc together comprise 12 to 14 carbon atoms.
One especially preferred imine compound for use herein is the reaction product of formaldehyde (or paraformaldehyde) and a mixture of compounds of formula (II) in which groups Ra, Rb and Rc are alkyl groups which together comprise 12 to 14 carbon atoms. This imine has the structure shown in formula (III):
In some preferred embodiments the imine compound has the formula Rd—C(CH3)2—N═CH2, also shown as (IV):
wherein Rd is a C1 to C10, preferably a C1 to C5 alkyl group.
Examples of suitable imine compounds of formula (IV) are as follows:
Mixtures of imine compounds having the formula Rd—C(CH3)2—N═CH2 may also be used.
Suitably, in the formula Rd—C(CH3)2—N═CH2, Rd represents a methyl group or a 5C alkyl group. For example, the imine compound may be tert-butylimine or tert-octylimine or mixtures thereof. More particularly Rd represents a 5C alkyl group and the imine compound may be tert-octylimine.
Suitably the imine compound may be an imine compound prepared from tert-butyl amine and formaldehyde (or paraformaldehyde). This may be referred to herein as tert-butylimine.
Suitably, the imine compound may be an imine compound prepared from tert-octyl amine ((CH3)3CCH2C(CH3)2NH2) and formaldehyde (or paraformaldehyde). This compound may be referred to herein as tert-octylimine.
In a further preferred embodiment the imine compound comprises the reaction product of a branched aldehyde having more than 3 carbon atoms and a branched unsubstituted alkylamine. In one especially preferred embodiment the imine compound is the reaction product of tert-butylamine and 2-ethyl hexanal. This imine has the structure shown in formula (V):
In some preferred embodiments the imine compound is prepared by the reaction of one or more compounds of formula (II):
and an aldehyde selected from formaldehyde (or paraformaldehyde) and 2-ethyl hexanal wherein each of Ra, Rb and Rc is an unsubstituted alkyl group and the groups Ra, Rb and Rc together comprise 3 to 22 carbon atoms.
In preferred embodiments component (a) comprises an imine compound selected from one or more compounds of formula (III), (IV) or (V):
wherein groups Ra, Rb and Rc together comprise 12 to 14 carbon atoms; and Rd is a (1-5C)alkyl group.
Preferably component (a) comprises an imine compound selected from one or more of a compound of formula (III), the compound of formula (V) and tert-octylimine.
Component (a) is used in combination with component (b), a compound including a soft electrophilic centre.
By electrophilic centre we mean to refer to an electron deficient atom that can be attacked by a nucleophile.
The electrophilic centre may be defined as hard or soft according to the Pearson hard and soft acids and bases (HSAB) theory.
By soft electrophilic centre we mean to refer to an electron deficient atom characterised by a high polarizability, low electronegativity and low charge density.
The compound including a soft electrophilic centre is preferably an organic compound.
Suitably the soft electrophilic centre is an electron deficient carbon atom.
In some embodiments the electron deficient carbon atom is bonded to a halide, for example Cl, Br and I.
In some embodiments the electron deficient carbon atom may be bonded to a halogen atom, for example selected from Br and I.
In some embodiments component (b) may comprise a compound of formula (VI):
wherein Y is a halogen, and R4, R5 and R6 may each independently be selected from hydrogen, a halogen, an oxygenated functional group or an optionally substituted hydrocarbyl group.
Preferably Y is I or Br.
Suitable oxygenated functional groups include carboxylic acids, esters, amides, imides, imines, aldehydes, ketones and other carbonyl or imine derived functional groups.
In some preferred embodiments Y is Br and at least one of R4, R5 and R6 is hydrogen. In such embodiments two of R4, R5 and R6 may be hydrogen.
One especially preferred compound having a soft electrophilic centre of formula (VI) is 2-bromoethanoic acid, wherein R4 is COOH and R5 and R6 are H.
In some preferred embodiments Y is I and at least one of R4, R5 and R6 is a halogen-containing group. In such embodiments none of R4, R5 and R6 may be hydrogen.
One especially preferred compound having a soft electrophilic centre of formula (VI) is 2-lodo-1,1,1,2,3,3,3-heptafluoropropane, wherein R4 is F and R5 and R6 are both CF3.
In some embodiments the electron deficient carbon atom of the soft electrophilic centre is bonded to a chlorine atom. Although simple alkyl halides are generally not regarded as soft electrophiles, compounds in which a carbon atom bonded to a chlorine atom is adjacent to a further stabilising functional groups may be regarded as a soft electrophilic centre within the definition of component (b) of the present invention.
In some embodiments the compound having a soft electrophilic centre may comprise a halogen substituent adjacent to a carbonyl group.
For example component (b) may comprise a compound of formula (XI):
wherein X is Cl, Br or I, R20 is selected from hydrogen, an optionally substituted hydrocarbyl group, COR22 or COOR23; and R21 is hydrogen, an optionally substituted hydrocarbyl group, OR24 or NR25R25 wherein each of R22, R23,R24, R25 and R26 may be hydrogen or an optionally substituted hydrocarbyl group.
Preferably X is Cl or Br.
Preferably R21 is an optionally substituted alkyl group or a group of formula OR24 wherein R24 is an optionally substituted alkyl group.
Preferably R21 is an optionally unsubstituted alkyl group or OR24 wherein R24 is an unsubstituted alkyl group.
R20 is preferably hydrogen, COR22 or COOR23 wherein R22 or R23 is an optionally substituted alkyl group, preferably an unsubstituted alkyl group.
Preferred compounds of formula (XI) include 3-chloro-2-butanone, chloroacetic anhydride, dimethyl bromomalonate, diethyl bromomalonate and chloroacetic acid.
Suitably the compound including a soft electrophilic centre may be an α, β-unsaturated carbonyl compound or a reactive equivalent thereof, for example an α, β-unsaturated ketone, ester, carboxylic acid, amide, anhydride, aldehyde, acetal or imide.
In some embodiments the compound including a soft electrophilic centre may be an aldehyde. Preferably any such compound does not include two adjacent aldehyde functional groups. For the avoidance of doubt glyoxal is not considered to be a compound including a soft electrophilic centre within the meaning of the present invention. In preferred embodiments component (b) does not comprise glyoxal.
Preferred aldehydes for use in component (b) are aliphatic aldehydes.
In some preferred embodiments the compound including a soft electrophilic centre is an α, β-unsaturated carbonyl compound of formula (VII), (VIII) or (IX):
wherein each of R7, R8 R9, R17, R18 and R19 is independently selected from hydrogen and an optionally substituted hydrocarbyl group; R10 is selected from hydrogen, an optionally substituted hydrocarbyl group, OR11 and NR12R13; each of R14 and R15 is selected from hydrogen and an optionally substituted hydrocarbyl group; each of R20 and R21 is an optionally substituted hydrocarbyl group and X is O or NR16; wherein R11 is an optionally substituted hydrocarbyl group; and each of R12, R13 and R16 is hydrogen, an optionally substituted hydrocarbyl group, OH, NH2 or CONH2.
In some embodiments R16 is hydrogen or an optionally substituted hydrocarbyl group.
Preferably each of R7, R8 and R9 is hydrogen or an optionally substituted alkyl group.
Preferably each of R7, R8 and R9 is hydrogen or an unsubstituted alkyl group.
Preferably each R7, R8 and R9 is hydrogen or an unsubstituted alkyl group having 1 to 20 carbon atoms, preferably 1 to 10 carbon atoms, suitably 1 to 4 carbon atoms.
Preferably R9 is hydrogen or methyl.
Preferably at least one of R7 and R8 is hydrogen.
In some embodiments R7, R8 and R9 are all hydrogen. R10 is preferably OR11, H or an optionally substituted alkyl group.
When R10 is an optionally substituted alkyl group, it preferably has 1 to 10, more preferably 1 to 4 carbon atoms. When R10 is an alkyl group it is preferably an unsubstituted alkyl group.
When R10 is OR11, R11 is preferably an optionally substituted alkyl group. Preferably R11 is an unsubstituted alkyl group. Preferably R11 has 1 to 10 carbon atoms, more preferably 1 to 4 carbon atoms.
Most preferably R10 is hydrogen.
In preferred embodiments the compound of formula (VII) is an α, β-unsaturated aldehyde, such that R10 is hydrogen and R7, R8 and R9 may be independently selected from hydrogen or a hydrocarbyl group.
In especially preferred embodiments the compound of formula (VII) is propenal and R7, R8, R9 and R10 are all hydrogen. Propenal is also known as acrolein.
Preferably each of R14 and R15 is hydrogen or an optionally substituted alkyl group. Preferably each of R14 and R15 is hydrogen or an unsubstituted alkyl group having 1 to 20 carbon atoms, preferably 1 to 10 carbon atoms, suitably 1 to 4 carbon atoms.
In some preferred embodiments each of R14 and R15 is hydrogen.
In one preferred embodiment X is O, R14 and R15 are both hydrogen and the compound of (VI) comprises maleic anhydride.
Preferably X is NR16. R16 may be hydrogen or an optionally substituted hydrocarbyl group.
In some embodiments R16 is a substituted hydrocarbyl group. In some embodiments R14 and R15 are both hydrogen, X is NR16 and R16 is selected from hydrogen, CH2CH2OH, CONH2, CH2COOH and OH.
Other suitable maleimide-derived compounds which may be provided in component (b) include the compound of formula (XII) and the compound of formula (XIII):
Preferably X is NR16. Preferably R16 is hydrogen or an optionally substituted alkyl group. Preferably R16 is hydrogen or an unsubstituted alkyl group having 1 to 20 carbon atoms, preferably 1 to 10 carbon atoms, suitably 1 to 4 carbon atoms.
In one preferred embodiment R14 is hydrogen, R15 is hydrogen, and R16 is butyl and the compound of formula (VIII) is N-butyl maleimide.
Most preferably R14, R15 and R16 is hydrogen, and the compound of formula (VIII) is maleimide.
Preferably each of R17, R18 and R19 is hydrogen or an optionally substituted alkyl group.
Preferably each of R17, R18 and R19 is hydrogen or an unsubstituted alkyl group.
Preferably each of R17, R18 and R19 is hydrogen or an unsubstituted alkyl group having 1 to 20 carbon atoms, preferably 1 to 10 carbon atoms, suitably 1 to 4 carbon atoms.
Preferably R19 is hydrogen.
Preferably at least one of R17 and R18 is hydrogen.
In some embodiments R17, R18 and R19 are all hydrogen.
Each of R20 and R21 is an optionally substituted hydrocarbyl group. In some embodiments R20 and R21 may together form a cyclic group.
Preferably each of R20 and R21 is an optionally substituted alkyl group.
Preferably each of R20 and R21 is an unsubstituted alkyl group.
Each of R20 and R21 may be an unsubstituted alkyl group having 1 to 4 carbon atoms.
Preferably R20 and R21 together form an unsubstituted alkylene group, i.e. a group of formula (CH2)n. Preferably n is 2 and the compound of formula (IX) is 2-vinyl-1,3-dioxolane, the compound of formula (IXA):
In some preferred embodiments the compound including a soft electrophilic centre is a silane. Suitable silanes are compounds of formula (X):
wherein each of R22, R23, R24 and R25 is an optionally substituted hydrocarbyl group.
Preferably each of R22, R23, R24 and R25 is an optionally substituted alkyl group.
Preferably each of R22, R23, R24 and R25 is an optionally substituted alkyl group having 1 to 30 carbon atoms, preferably 1 to 20 carbon atoms, more preferably 1 to 12 carbon atoms, suitably 1 to 6 carbon atoms, for example 1 to 4 carbon atoms.
Preferably each of R22, R23, R24 and R25 is an unsubstituted alkyl group or an alkyl group substituted with a halogen.
Preferably each of R22, R23, R24 and R25 is an unsubstituted alkyl group or a chloroalkyl group.
Preferably each of R22, R23, R24 and R25 is an unsubstituted C1 to C4 alkyl group or a C1 to C4 chloroalkyl group.
Preferably each of R22, R23, R24 and R25 is selected from methyl and chloromethyl.
One especially preferred silane compound is bis(chloromethyl)dimethyl silane, the compound of formula (XA):
Suitably component (b) comprises a compound including a soft electrophilic centre selected from halogenated compounds including an electron deficient carbon atom, bromo-compounds, iodo-compounds, silanes and α, β-unsaturated carbonyl compounds or a reactive equivalent thereof.
Suitably component (b) comprises a compound including a soft electrophilic centre selected from bromo-compounds, iodo-compounds, silanes and α, β-unsaturated carbonyl compounds or a reactive equivalent thereof.
Suitably component (b) comprises a compound including a soft electrophilic centre selected from bromo-compounds, iodo-compounds, silanes and α, β-unsaturated ketones, esters, carboxylic acids, amides, anhydrides, aldehydes, acetals or imides.
Suitably component (b) comprises a compound including a soft electrophilic centre selected from compounds of formula (VI), compounds of formula (VII), compounds of formula (VIII), compounds of formula (IX), compounds of formula (X) and compounds of formula (XI).
Suitably component (b) comprises a compound including a soft electrophilic centre selected from compounds of formula (VI), compounds of formula (VII), compounds of formula (VIII), compounds of formula (IX) and compounds of formula (X).
Component (b) may comprise a compound including a soft electrophilic centre selected from propenal, maleimide, N-butyl maleimide, bis(chloromethyl)dimethyl silane, 2-iodo-1,1,1,2,3,3,3-heptafluoropropane, maleic anhydride and 2-vinyl-1,3-dioxolane.
Component (b) may comprise a compound including a soft electrophilic centre selected from propenal, maleimide, N-butyl maleimide, bis(chloromethyl)dimethyl silane, 2-iodo-1,1,1,2,3,3,3-heptafluoropropane and 2-vinyl-1,3-dioxolane.
Most preferably component (b) comprises a compound including a soft electrophilic centre selected from α, β-unsaturated aldehydes and optionally substituted maleimides.
Preferably component (b) comprises a compound having a soft electrophilic centre selected from propenal, N-butyl maleimide, maleimide and 2-vinyl-1,3-dioxolane.
In some embodiments component (b) is selected from propenal, maleimide, maleic anhydride and mixtures thereof.
Preferably component (b) comprises propenal and/or maleimide.
Most preferably component (b) comprises propenal.
In some embodiments the present invention involves the combination of (a) an imine compound; and (b) a compound including a soft electrophilic centre selected from α, β-unsaturated aldehydes, maliec anhydride and maleimides.
In preferred embodiments the present invention involves the combination of (a) an imine compound; and (b) a compound including a soft electrophilic centre selected from α, β-unsaturated aldehydes and maleimides.
According to a second aspect of the present invention there is provided a method of scavenging acid sulfide species from an industrial or environmental material, the method comprising contacting the material with:
According to a third aspect of the present invention there is provided a product for scavenging acid sulfide species, the product comprising:
According to the first aspect of the present invention the combination of (a) the imine compound and (b) the compound including a soft electrophilic centre scavenges and retains acidic sulfic species, for example hydrogen sulfide, at a higher temperature and/or an increased rate compared to when the imine compound alone is used.
By scavenging acidic sulfide species we mean to refer to the removal or reduction of the amount of acidic sulfide species present in a material.
By retains acidic sulfide species we mean that the acid sulfide species are not readily re-released.
Suitably the first aspect relates to the use of the combination of (a) the imine compound and (b) the compound including a soft electrophilic centre to scavenge and retain acidic sulfide species, for example hydrogen sulfide, from an industrial or environmental material.
One problem of the prior art is that some hydrogen sulfide scavengers re-release hydrogen sulfide at high temperatures, for example at temperatures greater than 140° C.
The claimed combination of component (a) and component (b) may scavenge and retain acidic sulfide species, for example hydrogen sulfide at higher temperatures relative to the temperature at which the imine compound scavenges and retains the acidic sulfide species when it is used alone.
Without being bound by theory, it is believed than the compound including a soft electrophilic centre may interact with the imine compound to form an activated intermediate. Such an activated intermediate may then interact with hydrogen sulfide to form one or more products and/or adducts that are thermally stable at higher temperatures than those formed with the imine compound. However this is a non-limiting suggestion and several other reaction pathways are possible.
Suitably the combination of the imine compound (a) and the compound including the soft electrophilic centre (b) scavenges and retains acid sulfide species for example hydrogen sulfide at temperatures of at least 150° C. Preferably the combination scavenges and retains acidic sulfate species, for example hydrogen sulfide at temperatures of at least 160° C., for example at temperatures of at least 165° C. or 170° C. Most preferably the combination scavenges and retains acidic sulfide species, for example hydrogen sulfide at temperatures of at least 180° C.
Thus the present invention suitably provides the use of (a) an imine compound in combination with (b) a compound including a soft electrophilic centre to scavenge and retain acidic sulfide species at temperatures of at least 150° C., for example of at least 180° C. Suitably the acidic sulfide species is retained at temperatures of at least 150° C., for example of at least 180° C. for at least 5 minutes, and preferably less than 5 ppm H2S is released. The acidic sulfide species (for example hydrogen sulfide) may be retained at temperatures of at least 150° C. for at least 15 minutes. Retention may be measured according to the test method ASTM 2420-13.
The use of (a) an imine compound in combination with (b) a compound including a soft electrophilic centre may increase the rate at which acidic sulfide species are scavenged.
By the rate at which an acidic sulfide compound is scavenged and retained we mean to refer to the change in concentration of the acidic sulfide species over time. The increase in rate is relative to the rate at which the imine compound scavenges an acidic sulfide species when used alone.
Suitably the use of the combination of (a) an imine compound and (b) a compound including a soft electrophilic centre scavenges and retains the acid sulfide species present in an industrial or environmental material at an increased rate under identical conditions of temperature and concentration than would be achieved using the imine compound alone. Suitably the time period to reduce the acidic sulfide species concentration by the same amount at the same temperature using the combination is less than half the time period when using the imine compound alone.
Particularly advantageous results have been shown for embodiments in which the imine is either a compound of formula (III) or t-octylimine and the compound including a soft electrophilic centre is propenal: when 5 molar equivalents each of propenal and imine (per mole of H2S) are used, substantially all of the hydrogen sulfide in the industrial or environmental material is scavenged within 30 minutes at 30° C.
The second aspect of the invention relates to a method of scavenging acid sulfide species from an industrial or environmental material.
The industrial or environmental material may include solids, liquids or gasses that are obtained from any industries or environments where hydrogen sulfide may be present.
The industrial material may be a product, by-product, intermediate or waste stream obtained from an industry and may be solid or a fluid, such as liquid or a gas. For example, the industrial material may be sourced from an oil well, a petroleum refinery, the cargo hold of a vehicle transporting crude oil or petroleum products, an oil pipeline, a farm slurry pit, sewage works, paper mill or tannery.
The industrial or environmental material may be selected from fluids in or extracted from an oil well; products, by-products, intermediates and waste streams from refineries and other industries; water; sewage; and geothermal fluids.
Fluids in or extracted from an oil well may be selected from: crude oil; gas condensate; gas; sour gas; produced water; drilling fluids; fracturing fluids and water flooding fluids.
The drilling fluids and fracturing fluids may preferably be selected from drilling fluids in use, used drilling fluids, fracturing fluids in use and used fracturing fluids.
The products, by-products, intermediates and waste streams from refineries and other industries may be solids or fluids such as liquids or gases.
Other industries may be selected from biofuel production, farming, tanneries, paper mills and power.
In one embodiment, the industrial or environmental material may be selected from: gas condensate; gas; drilling fluids in use; used drilling fluids; fracturing fluids in use; used fracturing fluids; solid products, by-products, intermediates and waste streams from refineries; fluid products, by-products, intermediates and waste streams from refineries; and solid and liquid products, by-products, intermediates and waste streams from other industries such as biofuel production, farming, tanneries, paper mills and power.
In a preferred embodiment, the industrial or environmental material is selected from crude oil, produced water, petroleum refinery liquids, coke, asphalt or bitumen, used fracturing fluids, used water-flooding fluids, brines, geothermal fluids or sour gas.
The present invention may be useful for scavenging acidic sulfide species, for example hydrogen sulfide, from crude oil.
In one preferred embodiment the industrial or environmental material comprises crude oil.
The present invention is particularly useful for scavenging and retaining acidic sulfide species from hydrocarbonaceous industrial or environmental materials.
Typically the industrial or environmental material may comprise up to 1000 mg of hydrogen sulfide per litre (L) of material. In some embodiments, the industrial or environmental material contains up to 500 mg/L, or for example up to 200 mg/L of hydrogen sulfide. It may contain up to 150 mg/L or 100 mg/L of hydrogen sulfide. For example, the industrial or environmental material may contain 0.1 to 100 mg/L of hydrogen sulfide.
In the method of the second aspect (a) the imine compound and (b) the compound including a soft electrophilic centre may be added to the material in a single composition or they may be provided in separate compositions. Preferably they are provided in separate compositions.
In the method of the second aspect (a) the imine compound and (b) the compound including a soft electrophilic centre may be added to the material in a single composition or they may be provided in separate compositions. Preferably they are provided in separate compositions.
When component (a), the imine compound, and component (b), the compound including a soft electrophilic centre, are contacted with each other they suitably form one or more reaction products. Depending on the conditions at which they are contacted, the reaction product(s) may either be in the form of a liquid or a solid.
Thus in embodiments in which component (a) and component (b) are added to the industrial or environmental material in a single composition the conditions are suitably selected to prevent or reduce the formation of solid reaction product(s). Preferably in such embodiments the imine compound (a) and the compound including a soft electrophilic centre (b) are mixed at 0° C. to form the single composition. When a single composition is used, it is preferably rapidly contacted with the industrial or environmental fluid as the performance may decrease with time.
Preferably component (a) and component (b) are provided in separate compositions.
Suitably the amounts of (a) the imine compound and (b) the compound including a soft electrophilic centre added to the industrial or environmental material is dependent on various factors, for example the amount of acidic sulfide species, for example hydrogen sulfide, present in the material; the desired final level of acidic sulfide species in the material; the exact natures of the imine compound and the compound including a soft electrophilic centre; the reaction time needed to achieve the desired level of acidic sulfide species and the temperature of the environmental or industrial material.
The selection of appropriate conditions will be within the competence of the person skilled in the art.
Suitably the composition comprising an imine compound may be contacted with the industrial or environmental material before the composition comprising a compound including a soft electrophilic centre is contacted with the industrial or environmental material. Alternatively the composition comprising an imine compound may be contacted with the industrial or environmental material after the composition comprising a compound including a soft electrophilic centre is contacted with the industrial or environmental material.
Preferably the industrial or environmental material is contacted concurrently with a composition comprising an imine compound and a composition comprising a compound including a soft electrophilic centre.
The method of the second aspect preferably involves adding a first composition comprising preferably the imine compound and a second separate composition comprising the compound including a soft electrophilic centre. Suitably the first and second compositions are added separately and concurrently to the industrial or environmental material.
Suitably the amount of (a) the imine compound and (b) the compound including a soft electrophilic centre used in the method of the second aspect is determined based on the estimated concentration of acidic sulfide species present in the industrial or environmental material.
In preferred embodiments from 0.1 to 20 molar equivalents of (a) the imine compound is added to industrial or environmental material per mole of acidic sulfide species, preferably from 0.5 to 10 molar equivalents.
In preferred embodiments from 0.1 to 20 molar equivalent of (b) the compound including a soft electrophilic centre is added to industrial or environmental material per molar of acidic sulfide species, preferably from 0.5 to 10 molar equivalents.
Suitably the molar ratio of (a) the imine compound to (b) the compound including a soft electrophilic centre is from 10:1 to 1:100, preferably from 5:1 to 1:50, for example from 2:1 to 1:10.
In some embodiments the composition comprising the imine compound and the composition comprising the compound with a soft electrophilic centre are admixed with the industrial or environmental material in an amount of from 0.1 ppm to 10000 ppm, preferably in an amount of from 10 ppm to 1000 ppm.
The method of the second aspect may suitably be carried out using a product of the third aspect.
In some embodiments the imine compound and the compound including a soft electrophilic centre may be provided in a single composition. Such a composition may be in the form of an emulsion and may optionally further comprise a surfactant. Preferably the imine compound and the compound including a soft electrophilic centre are provided in separate compositions.
The product of the third aspect suitably comprises:
The first composition comprising the imine compound may comprise a mixture of two or more imine compounds. In some embodiments the composition further comprises a solvent. Preferred solvents are organic solvents.
The first composition may comprise a mixture of two or more solvents.
Suitable organic solvents include aromatic and aliphatic solvents, including oxygenated solvents and halogenated solvents. Preferred solvents are alcohols and hydrocarbon solvents, suitably mixtures of aliphatic and/or aromatic hydrocarbon solvents.
Suitably the imine compound is present in the first composition in an amount of from 1 to 100 wt %, preferably 5 to 100 wt %, for example 10 to 100 wt %.
The second composition comprising the compound including a soft electrophilic centre may comprise a mixture of two or more such compounds.
In some embodiments the composition further comprises a solvent. Preferred solvents are water, alcohols and other organic solvents.
The second composition may comprise a mixture of two or more solvents.
Suitable organic solvents include aromatic and aliphatic solvents, including oxygenated solvents and halogenated solvents. Preferred solvents are water, alcohols and hydrocarbon solvents, suitably mixtures of aliphatic and/or aromatic hydrocarbon solvents.
Suitably the compound including a soft electrophilic centre is present in the second composition in an amount of from 1 to 100 wt %, preferably 5 to 100 wt %, for example 10 to 100 wt %.
The first and second compositions of the product of the third aspect of the present invention may each further comprise one or more further components. In some embodiments a scale inhibitor may be present in the first composition and/or in the second composition. Suitable scale inhibitors are known to those skilled in the art.
In some embodiments a corrosion inhibitor may be present in the first composition and/or in the second composition. Suitable corrosion inhibitors are known to those skilled in the art.
Thus in some embodiments the product of the third aspect may further comprise (c) a scale inhibitor and/or a corrosion inhibitor.
The first and second compositions may each further comprise one or more further components selected from biocides, friction reducers, drag reducing agents, surfactants, foaming agents, carbon dioxide scavengers, oxygen scavengers and metal scavengers.
The use of the first aspect and the method of the second aspect are suitably carried out using a first composition comprising an imine compound and a second composition comprising a compound including a soft electrophilic centre. These compositions are suitably as defined in relation to the third aspect.
In some embodiments the product of the third aspect may comprise means for delivering the first composition comprising (a) the imine compound and/or means for delivering the composition comprising (b) the compound including a soft electrophilic centre into the industrial or environmental material. Suitable means will be known to the person skilled in the art and include, for example injection means.
The first and/or second compositions may be injected via injection quills. In some preferred embodiments a continuous injection pump with a higher number of strokes per minute can be used. Suitable means of monitoring the quantity and/or injection rate of the compositions would also be used.
The invention will now be further described with reference to the following non-limiting examples.
The thermal stability of various combinations of imine compound (a) and a compound including a soft electrophilic centre (b) as hydrogen sulfide scavengers was tested according to the following procedure:
Na2S.xH2O (60% scales, 100 mg) is dissolved in water (5 ml) in a reaction vessel. Caromax (RTM) (50 ml) is added to make a biphasic mixture and the reaction vessel is tightly sealed. HCI (0.5 M, 3.08 ml) is injected and the mixture stirred for 5 minutes to generate H2S (ca. 500 mg/l in the caromax phase). 1 ml of a the caromax phase (containing H2S) is taken via syringe and added to caromax (9 ml) in a sealed vessel. Thus the solution contained approximately 50mg/l of H2S. Component (a) (5 molar equivalents relative to H2S) and component (b) (5 molar equivalents relative to H2S) were then injected and the mixture heated to 75° C. for 30 minutes with stirring. After cooling to room temperature the scavenged mixture was poured into a transparent pressure vessel. An H2S indicator was placed inside the pressure vessel (not touching the liquid) and the system sealed. The pressure vessel was then heated (5° C. per minute) to a maximum temperature of 180° C. or until the indicator showed the presence of H2S in the gas phase. The results are shown in Table 1.
Suffix 9200 is a terminal imine formed by reacting Primene 81R (RTM, a C12-C14 tertiary alkyl amine) and formaldehyde.
The rate at which compounds and combinations of compounds scavenge hydrogen sulfide was measured as follows:
Na2S.xH2O (60% scales, 100 mg) is dissolved in water (5 ml) in a reaction vessel. Caromax (RTM) (50 ml) is added to make a biphasic mixture and the reaction vessel is tightly sealed. HCI (0.5 M, 3.08 ml) is injected and the mixture stirred for 5 minutes to generate H2S (ca. 500 mg/l in the caromax phase). 1 ml of a the caromax phase (containing H2S) is taken via syringe and added to caromax (19 ml) in a sealed vessel. Thus the solution contained approximately 25 mg/l of hydrogen sulfide. The mixture was heated to 30° C. with stirring and an aliquot (0.3 ml) was removed via syringe and the liquid-phase H2S content determined using a colourimetric test. This is the time=0 reading. Component (a) (5 molar equivalents relative to H2S) and component (b) (5 molar equivalents relative to H2S) were then injected and the scavenging monitored by testing aliquots of the mixture at set time intervals (typically 1, 5, 10, 20 and 30 minutes).
Table 2 and
| Number | Date | Country | Kind |
|---|---|---|---|
| 1813647.3 | Aug 2018 | GB | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/GB2019/052353 | 8/21/2019 | WO | 00 |
