1. Technical Field
Various aspects and embodiments relate generally to medical implants that have micro- or nano-patterned surfaces.
2. Description of the Related Art
The field of medical implants is growing rapidly. For example, the number of cochlear implant recipients in 1995 was estimated to be about 12,000. Now, the number approaches 60,000, including more than 10,000 children with the Nucleus® trademark of Cochlear Americas Centennial, CO) device. Further, the upward trend is also reflected in other medical implants, such as hip and knee replacement implants. Implant-related medicine and technology has also evolved over recent years to the point that some implants are expected to remain inside the body for the majority of the recipient's lifetime.
Medical implants may be made of a variety of materials that are selected based on several criteria. These criteria may include, for example, particular properties that are well-suited to the service that the medical implant would be expected to perform. For example, knee and hip replacement implants are load bearing and as a result materials may be selected based on modulus and non-toxicity, among other criteria. Metal alloys are frequently selected to meet these criteria. In other medical implants, such as breast implants, materials may include a suitable inert material such as medical grade silicone gel or may be a combination of a silicone elastomer shell that is filled with a saline solution. In general, materials for other medical implants, such as cochlear implants, catheters, stents, pacemakers, and tympanostomy tubes, are also selected for particular physical properties so that they are able to withstand ordinarily expected conditions of use within the recipient's body. Materials for medical implants may include metal alloys, plastics, ceramics and combinations of these. For example, an acetabular cup of a hip replacement implant may have a metal alloy outer shell that has an interior surface lined with a high density polymer.
An exemplary embodiment provides a medical implant with implant surfaces that are exposed to body tissue when the medical implant is inserted into the body of a recipient. The implant has a micro- or a nano-sized pattern on at least a portion of the implant surfaces. Optionally, the micro- or nano-sized pattern may be a periodic (or “repeating”) pattern. Further, the micro- or nano-sized pattern may have geometric features, such as grooves, circles, triangles, rectangles, pentagons, hexagons and the like. Furthermore, the groove cross section profile can be sinusoidal, rectangular, trapezoidal, cylindrical and the like.
Another exemplary embodiment provides a medical implant that has implant surfaces exposed to body tissue when the medical implant is inserted into a body of a recipient. At least a portion of the implant surfaces has a micro- or a nano-sized pattern that controls and/or modifies micro-organism or fibroblast adhesion to the implant surfaces.
Yet another exemplary embodiment provides a medical implant of a biocompatible material that has surfaces exposed to body tissue and fluid when the medical implant is surgically implanted into the body of a recipient. At least a portion of the surfaces have a micro- or nano-sized pattern. Optionally, the micro- or nano-sized pattern may be of a biocompatible material different from the biocompatible material of the medical implant. In an exemplary embodiment, the micro- or nano-sized pattern may be silica. The medical implant may be selected from knee implants, hip implants, cardiac stents, cochlear implants, catheters, pacemakers, breast implants, and tympanostomy tubes, for example.
For a more complete understanding of the present invention and the advantages thereof, reference is now made to the following Detailed Description taken in conjunction with the accompanying drawings, in which:
An exemplary embodiment provides medical implants that have at least partially micro-patterned or nano-patterned surfaces, as depicted in
The pattern may be replicated at intervals to form a periodic or repeating pattern. The micro- or nano-sized patterns may be regular or random. The patterns include “features” that are arranged into a pattern. These features may have any of a variety of shapes, including for example, grooves, geometric shapes, and the like. The features of the micro- or nano-sized patterns may be in relief on the medical implant surface but may also be impressed into the surface. For example, as shown in
In the context of the present invention, a 50% fill factor means that the peaks are 50% and valleys are 50% of the cross-section of the pattern. 80% fill factor means that the peaks are 80% of the grating period, with the remaining valleys being 20% of the period (i.e., 1.0-0.8=0.2 or 20%).
For example, a micro pattern having a 50% fill factor can have grooves that have a micro-sized groove valley width between about 1 to 3 times the width of a biofilm-forming bacteria (or other biofilm forming organism, such as a fungus) to be inhibited. Such an organism can closely fit within a groove, adjacent grooves being separated by a ridge having a groove depth about 0.5 to 5 times the width of that organism, and a groove peak width about 0.25 to 3 times the width of that organism. Of course, other fill factors could be used. For micro-sized patterns, 1 to 20 micron sized periodicities can be used, with grooves and peaks can have dimensions ranging from about 500 nm to 15 microns in width are desirable.
Micro and nano sized patterns can also be combined in the same structure 110′, as depicted in
Another exemplary embodiment provides medical implants that have surfaces at least partially micro-patterned and/or nano-patterned wherein the features are closely-spaced micro- or nano-sized grooves that are substantially parallel. These grooves may be formed between closely spaced walls or ridges that may be imprinted on the implant surfaces or may be impressed into the surfaces. The closely-spaced grooves may cover the implant surface. Alternatively, a group of grooves may form a pattern. This pattern may be repeated at predetermined intervals to form an overall pattern. In other words, the micro- or nano-grooved pattern may be “periodic,” meaning that it includes a repeating series of groups of grooves. Of course, other patterns of features other than grooves may also be periodic.
An exemplary embodiment reduces bio-film formation on the medical implant surface when the micro- or nano-patterned surface is implanted in the recipient and the surface is exposed to conditions within the body of the recipient. It is theorized, without being bound, that the micro- or nano-patterned surface either prevents formation of a bio-film, or disrupts, or impairs the integrity of a bio-film that may form on implant surfaces. Bio-film reduces the efficacy of antibiotics. As a consequence of the embodiment, infections are more readily treated with antibiotic therapy, and wound healing may be facilitated. In addition, infection rates may be reduced when bio-film prevention is effective. An example of an embodiment is depicted in
An exemplary embodiment of medical implants with surfaces that are micro- or nano-patterned to control or modify the adhesion of fibroblasts and thereby promote wound healing. In general, medical implants may trigger a range of adverse reactions in a recipient. These may include inflammation of tissue around the implant, and encapsulation of the implant with fibrocytes. It is theorized, without being bound, that micro- or nano-patterning of the implant surface provides contact guidance to fibrocytes and other cells associated with wound healing so that these migrate to the implant surfaces in a more ordered manner. Consequently, the formation of thick, fragile fibrotic scars is minimized and wound healing is promoted. Because fibrotic wounds have a limited capability to clear infections, reducing fibrosis also minimizes the risk of infection. An example compared with a control is illustrated in
A further exemplary embodiment provides medical implants that have micro- or nano-sized non-random patterns covering at least a portion of the implant surfaces. The non-random patterns may include groups of any geometric shapes, for example, grooves, circles, triangles, rectangles, hexagons, pentagons, and the like. The non-random pattern may be a continuous or a periodic pattern covering at least a portion of the surfaces of the implant.
Exemplary embodiments of micro- or nano-patterned medical implants may have patterns of the same or different material of the medical implant to which the surface patterning is applied. The surface patterning materials may be selected to be compatible with the implant material (e.g. adherent to the implant material). But, the materials may also be selected to promote another useful physical property. For example, the surface patterning material may be used to tailor the surface energy or hydrophobic properties compared to the unpatterned implant surfaces. For example, by applying a surface pattern to the outside of cochlear implant electrode or deep brain electrode, the hydrophobic properties might be changed such that the implant is less likely to stick to surrounding tissue and can more easily glide into place, thus reducing physical damage to surrounding tissue during insertion.
An exemplary embodiment provides silicone medical implants with surfaces that have been micro- or nano-patterned by contact printing of the uncured silicone elastomer surfaces. Silicone is widely used in cochlear implants and breast implants, among others.
In an exemplary method, surface patterning may be carried out by photolithographic techniques. A master pattern may be created on a silicon or quartz wafer or mold for the implant, using, for example, techniques of semiconductor manufacture, and the master pattern may then be used to contact print replicated patterns onto an implant surface, before or after molding the implant.
A sample of non-surface-patterned silicone was prepared in the lab.
Results and Conclusions: We have detected biofilms on silicone surfaces associated with implant material removed from the body due to recurrent infection at the site of the implant. We developed a molding system to introduce micro-patterns and nano-patterns into implant material thereby tailoring the surface energies and other surface properties. Using a culture-model to grow biofilms similar to that seen on the implant material, we determined micro-patterned and nano-patterned silicone surfaces can modify biofilm organization. In addition, we found those patterns effect fibroblast attachment, migration and organization in a manner that suggests they will improve wound healing adjacent to the implant.
Manipulation of a silicone surface by micro-patterning and nano-patterning affects the formation of bio-films and the growth/interaction of fibroblasts. Patterned silicone was exposed to a 24 hour culture of a S. aureus strain known to robustly form bio-film. All surfaces tested grew bio-films. All features such as pattern depth, pattern periodicity and fill factor are seen to affect bio-film development. When the groove valleys were sufficiently far apart (larger than the bacteria), the bio-film was contained within the grooves and did not tend to extend across the grooves. Bio-film formation on bare or nano-patterned surfaces grew in random patterns. The nano-patterned surfaces grew the least dense biofilm structures compared to unpatterned surfaces.
Similarly prepared patterned silicone surfaces were exposed to human foreskin fibroblasts. The fibroblasts were affected by the patterning such that they grew along the pattern. When the culture period was extended, the sheet of fibroblasts on patterned surfaces formed organized layers that stayed intact better than the fibroblast sheets grown on the blank silicone surface. Fibroblasts grown on blank silicone tended to detach, contract and mound-up more often than those grown on the patterned surfaces. This result is expected to be reflected in fibroblast interaction with the implant surface and scar formation.
Micro-patterning and nano-patterning the surface with allow for tailoring the surface energies in order to guide electrode insertion, for example a cochlear implant electrode or a deep brain electrode, in order to position the electrode without damaging surrounding tissues.
One of skill in the art will readily appreciate the scope of the invention from the foregoing and the claims here below, and that the invention includes all disclosed embodiments, modifications of these that are obvious to a person of skill in the art, and the equivalents of all embodiments and modifications, as defined by law.
This application relates to and claims the benefit of the filing date of U.S. provisional application Ser. No. 60/977,606 entitled MICRO- AND NANO-PATTERNED SURFACE FEATURES TO REDUCE FOULING AND REGULATE WOUND HEALING filed Oct. 4, 2007, the entire contents of which are incorporated herein by reference for all purposes.
Number | Date | Country | |
---|---|---|---|
60977606 | Oct 2007 | US |